Tài liệu hướng dẫn sửa chữa hệ thống nội thất và ngoại thất trên xe 35 2005 2006 toyota hilux factory service manual interior and exterior noi that va ngoai that. Cung cấp các thông tin cần thiết cho Kỹ thuật viện tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác
ET–4 EXTERIOR – FRONT BUMPER REMOVAL DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE RADIATOR GRILLE (a) Remove the screws (b) Using a clip remover, remove the clips (c) Disengage the clips and remove the radiator grille REMOVE FRONT BUMPER COVER (a) Apply protective tape to the outer circumference of the front bumper cover, as shown in the illustration (b) Remove the screws (c) Using a clip remover, remove the clips (d) Remove the clips B087564E01 ET Protective Tape B087565E04 (e) w/ Fog Light: (1) Disconnect the fog light connectors (f) Disengage the claws and remove the front bumper cover B087566E01 EXTERIOR – FRONT BUMPER ET–5 (g) Remove the clips B087570E01 REMOVE FRONT SPOILER COVER LH (for XRunner) (a) Using a clip remover, remove the clips (b) Remove the retainers and front spoiler cover ET B087573E01 REMOVE FRONT SPOILER COVER RH (for XRunner) (a) Using a clip remover, remove the clip (b) Remove the retainers and front spoiler cover REMOVE FRONT BUMPER EXTENSION LH (a) for 4WD and Pre Runner: (1) Remove the retainers and front bumper extension B087574E01 B087577E01 (b) for X-Runner: (1) Remove the retainers and front bumper extension B087576E01 REMOVE FRONT BUMPER EXTENSION RH HINT: Follow the same procedures as for the front bumper extension LH ET–6 EXTERIOR – FRONT BUMPER REMOVE FRONT SPOILER CENTER COVER (for XRunner) (a) Remove the retainers (b) Disengage the claws and remove the front spoiler center cover REMOVE FRONT BUMPER HOLE COVER LH (w/o Fog Light) (a) Disengage the claws and remove the front bumper hole cover B087678E01 ET 10 REMOVE FRONT BUMPER HOLE COVER RH (w/o Fog Light) HINT: Follow the same procedures as for the front bumper hole cover LH B087571E01 11 REMOVE FOG LIGHT ASSEMBLY LH (w/ Fog Light) (a) Disengage the claws and remove the fog light 12 REMOVE FOG LIGHT ASSEMBLY RH (w/ Fog Light) HINT: Follow the same procedures as for the fog light LH B087572E01 13 REMOVE FRONT BUMPER SIDE SUPPORT HINT: Follow the same procedures as for the opposite side (a) Remove the screw (b) Disengage the claw and remove the front bumper side support B087567E01 14 REMOVE FRONT BUMPER FILLER LH (a) Using a clip remover, remove the clip (b) Disengage the claws and remove the front bumper filler 15 REMOVE FRONT BUMPER FILLER RH HINT: Follow the same procedures as for the front bumper filler LH B087568E01 16 REMOVE HEADLIGHT ASSEMBLY LH (See page LI-4) EXTERIOR – FRONT BUMPER ET–7 17 REMOVE HEADLIGHT ASSEMBLY RH HINT: Follow the same procedures as for the headlight LH 18 REMOVE FRONT BUMPER UPPER CENTER RETAINER (a) Remove the nuts and front bumper upper center retainer B087547E01 19 REMOVE FRONT BUMPER REINFORCEMENT EXTENSION LH (a) Remove the nuts and front bumper reinforcement extension 20 REMOVE FRONT BUMPER REINFORCEMENT EXTENSION RH HINT: Follow the same procedures as for the front bumper reinforcement extension LH B087548E01 21 REMOVE FRONT BUMPER ARM MOUNTING BRACKET LH (a) Remove the bolts and front bumper arm mounting bracket 22 REMOVE FRONT BUMPER ARM MOUNTING BRACKET RH HINT: Follow the same procedures as for the front bumper arm mounting bracket LH B087549E01 23 REMOVE FRONT BUMPER REINFORCEMENT SUBASSEMBLY (a) Remove the nuts and front bumper reinforcement B087550E01 ET INTERIOR – ROOF HEADLINING (for Double Cab) IR–11 REMOVAL CAUTION: Some of these service operations affect the SRS airbag system Read the precautionary notices concerning the SRS airbag system before servicing (See page RS-1) DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror) (a) Disconnect the EC mirror connector (b) Slide the inner rear view mirror cover Slide B087583E01 (c) Slide the inner rear view mirror Slide B087584E01 (d) Disengage the claws and remove the inner rear view mirror cover REMOVE SEAT TRACK COVER LH (See page SE-23) REMOVE SEAT TRACK COVER RH (a) for Separate Folding Seat Type: (1) Remove the seat track cover RH (See page SE-5) (b) for Separate Seat Type Front Passenger Side: (1) Remove the seat track cover RH (See page SE-38) REMOVE FRONT SEAT ASSEMBLY LH (See page SE23) REMOVE FRONT SEAT ASSEMBLY RH (a) for Separate Folding Seat Type: (1) Remove the front seat assembly RH (See page SE-5) (b) for Separate Seat Type Front Passenger Side: (1) Remove the front seat assembly RH (See page SE-38) B087585E01 IR IR–12 INTERIOR – ROOF HEADLINING (for Double Cab) REMOVE REAR SEAT CUSHION ASSEMBLY LH (See page SE-71) REMOVE REAR SEAT CUSHION ASSEMBLY RH (See page SE-82) REMOVE REAR SEAT BACK HINGE COVER (a) for LH Side: (1) Remove the rear seat back hinge cover (See page SE-71) (b) for RH Side: (1) Remove the rear seat back hinge cover (See page SE-82) 10 REMOVE REAR SEAT BACK ASSEMBLY LH (See page SE-71) 11 REMOVE REAR SEAT BACK ASSEMBLY RH (See page SE-82) 12 REMOVE REAR SEAT BACK HINGE SUB-ASSEMBLY LH (See page SE-71) 13 REMOVE REAR SEAT BACK HINGE SUB-ASSEMBLY RH HINT: Follow the same procedures as for the rear seat back hinge sub-assembly LH IR 14 REMOVE FRONT FLOOR FOOTREST (See page IR-1) 15 REMOVE FRONT DOOR SCUFF PLATE LH (a) Disengage the claws and remove the front door scuff plate 16 REMOVE FRONT DOOR SCUFF PLATE RH HINT: Follow the same procedures as for the front door scuff plate LH B087411E01 17 REMOVE COWL SIDE TRIM BOARD LH (a) Remove the clip (b) Disengage the clips and remove the cowl side trim board 18 REMOVE COWL SIDE TRIM BOARD RH HINT: Follow the same procedures as for the cowl side trim board LH B087438E01 INTERIOR – ROOF HEADLINING (for Double Cab) IR–13 19 REMOVE REAR DOOR SCUFF PLATE LH (a) Disengage the claws and remove the rear door scuff plate 20 REMOVE REAR DOOR SCUFF PLATE RH HINT: Follow the same procedures as for the rear door scuff plate LH B087412E01 21 REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (a) Remove the front door opening trim weatherstrip 22 REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH HINT: Follow the same procedures as for the front door opening trim weatherstrip LH B087413E01 23 REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH (a) Remove the rear door opening trim weatherstrip 24 REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH HINT: Follow the same procedures as for the rear door opening trim weatherstrip LH B087414E01 25 REMOVE FRONT PILLAR GARNISH LH (a) Using a screwdriver with its tip taped in protective tape, disengage the claws and remove the assist grip plug HINT: Follow the same procedures as for the opposite side Protective Tape B087443E02 (b) Remove the screws (c) Disengage the clip and claw and remove the front pillar garnish B087444E01 IR IR–14 INTERIOR – ROOF HEADLINING (for Double Cab) (d) for LH side: (1) Using a clip remover, remove the wire harness clamps B087596E01 (e) w/ Curtain Shield Airbag: NOTICE: Cover the curtain shield airbag with the protective cover as soon as the front pillar garnish is removed (1) Thoroughly cover the air bag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown in the illustration Adhesive Tape Cloth or Nylon B087597E02 IR 26 REMOVE FRONT PILLAR GARNISH RH HINT: Follow the same procedures as for the front pillar garnish LH 27 REMOVE INSTRUMENT PANEL UNDER TRAY (for Pedal Type Parking Brake) (See page IP-9) 28 REMOVE INSTRUMENT PANEL HOLE COVER (for Lever Type Parking Brake) (See page IP-9) 29 REMOVE REAR CONSOLE UPPER PANEL SUBASSEMBLY (a) for Automatic Transmission: (1) Remove the rear console upper panel subassembly (See page IP-9) (b) for Manual Transmission: (1) Remove the rear console upper panel subassembly (See page IP-9) 30 REMOVE REAR CONSOLE BOX ASSEMBLY (See page IP-10) 31 REMOVE INSTRUMENT PANEL CUP HOLDER TRAY (for Automatic Transmission) (See page IP-10) 32 REMOVE FRONT CONSOLE BOX (a) for Automatic Transmission: (1) Remove the front console box (See page IP10) (b) for Manual Transmission: (1) Remove the front console box (See page IP11) 33 REMOVE AIR CONDITIONING CONTROL ASSEMBLY (See page IP-12) INTERIOR – ROOF HEADLINING (for Double Cab) IR–15 34 REMOVE RADIO RECEIVER ASSEMBLY (See page AV-69) 35 DISCONNECT HOOD LOCK CONTROL LEVER SUBASSEMBLY (See page ED-3) 36 REMOVE INSTRUMENT LOWER PANEL FINISH PANEL (See page IP-12) 37 REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (See page IP-12) 38 REMOVE COMBINATION METER ASSEMBLY (See page IP-13) 39 REMOVE INSTRUMENT CENTER CLUSTER FINISH PANEL SUB-ASSEMBLY (See page IP-13) 40 REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-13) 41 REMOVE INSTRUMENT LOWER PANEL FINISH PANEL SUB-ASSEMBLY (See page IP-14) 42 REMOVE INSTRUMENT LOWER PANEL (See page IP-14) 43 REMOVE INSTRUMENT LOWER COVER SUBASSEMBLY (See page IP-14) 44 REMOVE INSTRUMENT SIDE PANEL (See page IP14) 45 DISCONNECT PASSENGER AIRBAG CONNECTOR (See page RS-576) 46 REMOVE INSTRUMENT PANEL SUB-ASSEMBLY (See page IP-14) 47 REMOVE LAP BELT OUTER ANCHOR COVER HINT: Follow the same procedures as for the opposite side (a) Disengage the claws and remove the lap belt outer anchor cover B087415E01 48 REMOVE CENTER PILLAR LOWER GARNISH LH (a) Remove the bolt and floor anchor of the front seat outer belt B087416E01 IR IR–16 INTERIOR – ROOF HEADLINING (for Double Cab) (b) Disengage the claws and clips, and remove the center pillar lower garnish 49 REMOVE CENTER PILLAR LOWER GARNISH RH HINT: Follow the same procedures as for the center pillar lower garnish LH B087417E01 50 REMOVE CENTER PILLAR UPPER GARNISH LH (a) Remove the screws (b) Disengage the clip and remove the center pillar upper garnish 51 REMOVE CENTER PILLAR UPPER GARNISH RH HINT: Follow the same procedures as for the center pillar upper garnish LH B087418E01 IR 52 REMOVE LUGGAGE COMPARTMENT SIDE TRAY LH (a) Remove the bolts (b) Disengage the claws and clips, and remove the luggage compartment side tray 53 REMOVE REAR SEAT BACK CENTER HINGE SUBASSEMBLY (See page SE-71) B087579E01 54 REMOVE LUGGAGE COMPARTMENT SIDE TRAY RH (a) w/ Woofer: (1) Remove the bolt (2) Disengage the claws and clips, and remove the luggage compartment side tray B087580E01 (b) w/o Woofer: (1) Remove the bolts (2) Disengage the claws and clips, and remove the luggage compartment side tray B087581E01 IR–32 INTERIOR – ROOF HEADLINING (for Regular Cab) ROOF HEADLINING (for Regular Cab) INTERIOR BODY COMPONENTS for Separate Seat Type: BACK PANEL TRIM COVER BACK PANEL UPPER GARNISH BACK PANEL TRIM CLIP IR CLIP x4 x2 BACK PANEL TRIM COVER JACK ASSEMBLY for Bench Seat Type: BACK PANEL TRIM COVER BACK PANEL UPPER GARNISH B087590E03 INTERIOR – ROOF HEADLINING (for Regular Cab) IR–33 QUARTER INSIDE TRIM BOARD LH FRONT PILLAR GARNISH LH ASSIST GRIP PLUG x2 FRONT SEAT OUTER BELT ASSEMBLY LH ASSIST GRIP PLUG QUARTER TRIM LOWER PANEL LH 42 (430, 31) IR FRONT FLOOR FOOTREST CLIP COWL SIDE TRIM BOARD LH FRONT DOOR SCUFF PLATE LH FRONT DOOR OPENING TRIM WEATHERSTRIP LH N*m (kgf*cm, ft*lbf) : Specified torque B087473E03 IR–34 INTERIOR – ROOF HEADLINING (for Regular Cab) FRONT DOOR OPENING TRIM WEATHERSTRIP RH IR FRONT SEAT OUTER BELT ASSEMBLY RH QUARTER INSIDE TRIM BOARD RH ASSIST GRIP PLUG FRONT PILLAR GARNISH RH ASSIST GRIP PLUG x2 42 (430, 31) COWL SIDE TRIM BOARD RH CLIP QUARTER TRIM LOWER PANEL RH FRONT DOOR SCUFF PLATE RH for Bench Seat Type: 42 (430, 31) FRONT SEAT OUTER BELT ASSEMBLY RH Belt Tension Sensor Connector N*m (kgf*cm, ft*lbf) : Specified torque B121773E01 IR–35 INTERIOR – ROOF HEADLINING (for Regular Cab) for Separate Seat Type: INSTRUMENT PANEL CUP HOLDER TRAY CONSOLE BOX CARPET x2 SHIFT LEVER KNOB SUB-ASSEMBLY x2 REAR CONSOLE UPPER PANEL SUB-ASSEMBLY IR FRONT CONSOLE BOX x2 REAR CONSOLE BOX ASSEMBLY for Manual Transmission: REAR CONSOLE UPPER PANEL SUB-ASSEMBLY SHIFT LEVER KNOB SUB-ASSEMBLY x2 FRONT CONSOLE BOX B087622E04 IR–36 INTERIOR – ROOF HEADLINING (for Regular Cab) for Bench Seat Type: for Automatic Transmission: INSTRUMENT PANEL CUP HOLDER SUB-ASSEMBLY SHIFT LEVER KNOB SUB-ASSEMBLY NO BOX BOTTOM MAT BOX BOTTOM MAT IR FRONT CONSOLE BOX CLIP for Manual Transmission: INSTRUMENT PANEL CUP HOLDER SUB-ASSEMBLY SHIFT LEVER KNOB SUB-ASSEMBLY NO BOX BOTTOM MAT BOX BOTTOM MAT CLIP FRONT CONSOLE BOX B087621E03 IR–37 INTERIOR – ROOF HEADLINING (for Regular Cab) COMBINATION METER ASSEMBLY x4 7.0 (71, 62 in.*lbf) INSTRUMENT CENTER CLUSTER FINISH PANEL SUB-ASSEMBLY x2 CLIP INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY IR RADIO RECEIVER ASSEMBLY INSTRUMENT LOWER PANEL x3 x4 INSTRUMENT LOWER PANEL FINISH PANEL 2.5 (25, 22 in.*lbf) AIR CONDITIONING CONTROL ASSEMBLY HOOD LOCK CONTROL LEVER SUB-ASSEMBLY x2 for Pedal Type Parking Brake: INSTRUMENT PANEL UNDER TRAY for Lever Type Parking Brake: INSTRUMENT PANEL HOLE COVER N*m (kgf*cm, ft*lbf) : Specified torque B087619E04 IR–38 INTERIOR – ROOF HEADLINING (for Regular Cab) INSTRUMENT PANEL SUB-ASSEMBLY INSTRUMENT SIDE PANEL IR 20 (205, 15) x8 INSTRUMENT LOWER PANEL FINISH PANEL SUB-ASSEMBLY GLOVE COMPARTMENT DOOR ASSEMBLY GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY INSTRUMENT LOWER COVER SUB-ASSEMBLY N*m (kgf*cm, ft*lbf) : Specified torque B087620E03 IR–39 INTERIOR – ROOF HEADLINING (for Regular Cab) ROOF WIRE IR FLAME WIRE CONNECTOR ٨ ROOF HEADLINING PAD ROOF HEADLINING ASSEMBLY VISOR HOLDER VISOR ASSEMBLY RH x2 x2 COAT HOOK VISOR HOLDER VISOR ASSEMBLY LH x2 ROOM LIGHT ASSEMBLY ٨ Non-reusable part B087475E03 IR–54 INTERIOR – ROOF HEADLINING (for Access Cab) ROOF HEADLINING (for Access Cab) INTERIOR BODY COMPONENTS BACK PANEL TRIM COVER IR BACK PANEL TRIM REAR SEAT INNER BELT ASSEMBLY B087591E02 INTERIOR – ROOF HEADLINING (for Access Cab) IR–55 ROOF SIDE INNER GARNISH LH QUARTER INSIDE TRIM BOARD LH ROOF SIDE INNER GARNISH CAP LH x2 ROOF SIDE INNER GARNISH COVER LH x2 REAR SEAT OUTER BELT ASSEMBLY LH ASSIST GRIP PLUG FRONT PILLAR GARNISH LH 42 (430, 31) ASSIST GRIP PLUG QUARTER TRIM LOWER PANEL LH IR FRONT FLOOR FOOTREST Clip REAR DOOR SCUFF PLATE LH FRONT DOOR SCUFF PLATE LH COWL SIDE TRIM BOARD LH FRONT DOOR OPENING TRIM WEATHERSTRIP LH N*m (kgf*cm, ft*lbf) : Specified torque B087433E02 IR–56 INTERIOR – ROOF HEADLINING (for Access Cab) FRONT DOOR OPENING TRIM WEATHERSTRIP RH QUARTER INSIDE TRIM BOARD RH IR ROOF SIDE INNER GARNISH RH FRONT PILLAR GARNISH RH ROOF SIDE INNER GARNISH CAP RH x2 x2 ASSIST GRIP PLUG ROOF SIDE INNER GARNISH COVER RH ASSIST GRIP PLUG QUARTER TRIM LOWER PANEL RH 42 (430, 31) Clip REAR DOOR SCUFF PLATE RH REAR SEAT OUTER BELT ASSEMBLY FRONT DOOR SCUFF PLATE RH COWL SIDE TRIM BOARD RH N*m (kgf*cm, ft*lbf) : Specified torque B087434E02 IR–57 INTERIOR – ROOF HEADLINING (for Access Cab) INSTRUMENT PANEL CUP HOLDER TRAY CONSOLE BOX CARPET x2 SHIFT LEVER KNOB SUB-ASSEMBLY x2 REAR CONSOLE UPPER PANEL SUB-ASSEMBLY IR FRONT CONSOLE BOX x2 REAR CONSOLE BOX ASSEMBLY for Manual Transmission: SHIFT LEVER KNOB SUB-ASSEMBLY REAR CONSOLE UPPER PANEL SUB-ASSEMBLY x2 FRONT CONSOLE BOX B087622E05 IR–58 INTERIOR – ROOF HEADLINING (for Access Cab) COMBINATION METER ASSEMBLY x4 7.0 (71, 62 in.*lbf) INSTRUMENT CENTER CLUSTER FINISH PANEL SUB-ASSEMBLY x2 IR CLIP INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY RADIO RECEIVER ASSEMBLY INSTRUMENT LOWER PANEL x3 x4 INSTRUMENT LOWER PANEL FINISH PANEL 2.5 (25, 22 in.*lbf) AIR CONDITIONING CONTROL ASSEMBLY HOOD LOCK CONTROL LEVER SUB-ASSEMBLY x2 for Pedal Type Parking Brake: INSTRUMENT PANEL UNDER TRAY for Lever Type Parking Brake: INSTRUMENT PANEL HOLE COVER N*m (kgf*cm, ft*lbf) : Specified torque B087619E04 INTERIOR – ROOF HEADLINING (for Access Cab) IR–59 INSTRUMENT PANEL SUB-ASSEMBLY INSTRUMENT SIDE PANEL IR 20 (205, 15) x8 INSTRUMENT LOWER PANEL FINISH PANEL SUB-ASSEMBLY GLOVE COMPARTMENT DOOR ASSEMBLY GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY INSTRUMENT LOWER COVER SUB-ASSEMBLY N*m (kgf*cm, ft*lbf) : Specified torque B087620E03 IR–60 INTERIOR – ROOF HEADLINING (for Access Cab) w/ EC Mirror: INNER RR VIEW MIRROR COVER ROOF WIRE INNER REAR VIEW MIRROR ASSEMBLY ٨ ROOF HEADLINING PAD ٨ ROOF HEADLINING PAD IR ROOF HEADLINING ASSEMBLY FRAME WIRE CONNECTOR VISOR HOLDER x2 COAT HOOK VISOR ASSEMBLY RH x2 VISOR HOLDER VISOR ASSEMBLY LH ROOM LIGHT ASSEMBLY x2 ROOF COMSOLE BOX ASSEMBLY ٨ Non-reusable part B087435E02