NEW TRIBOLOGICAL WAYS Edited by Taher Ghrib New Tribological Ways Edited by Taher Ghrib Published by InTech Janeza Trdine 9, 51000 Rijeka, Croatia Copyright © 2011 InTech All chapters are Open Access articles distributed under the Creative Commons Non Commercial Share Alike Attribution 3.0 license, which permits to copy, distribute, transmit, and adapt the work in any medium, so long as the original work is properly cited. After this work has been published by InTech, authors have the right to republish it, in whole or part, in any publication of which they are the author, and to make other personal use of the work. Any republication, referencing or personal use of the work must explicitly identify the original source. Statements and opinions expressed in the chapters are these of the individual contributors and not necessarily those of the editors or publisher. No responsibility is accepted for the accuracy of information contained in the published articles. The publisher assumes no responsibility for any damage or injury to persons or property arising out of the use of any materials, instructions, methods or ideas contained in the book. Publishing Process Manager Ivana Lorkovic Technical Editor Teodora Smiljanic Cover Designer Martina Sirotic Image Copyright Christian Lagerek, 2010. Used under license from Shutterstock.com First published March, 2011 Printed in India A free online edition of this book is available at www.intechopen.com Additional hard copies can be obtained from orders@intechweb.org New Tribological Ways, Edited by Taher Ghrib p. cm. ISBN 978-953-307-206-7 free online editions of InTech Books and Journals can be found at www.intechopen.com Part 1 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Part 2 Chapter 6 Chapter 7 Chapter 8 Preface IX Tribology of Thin Layers 1 Study of CrAlN Multilayred Thin Films 3 Tlili Ibrahim and Taher Ghrib Optical Characterization of Elastohydrodynamic Lubrication Pressure with Surface Plasmon Resonance 21 C.L. Wong, X. Yu, P. Shum and H.P. Ho Tribological Properties of Fluorinated Amorphous Carbon Thin Films 47 Miguel Rubio-Roy, Carles Corbella, José-Luís Andújar, Enric Bertran Deposition and Tribology of Carbon and Boron Nitride Nanoperiod Multilayer Hard and Solid Lubricating Films 71 Shojiro Miyake and Mei Wang Ferrofluid Seals 89 V. Lemarquand and G. Lemarquand Tribology in Cutting 115 Characteristics of Abrasive Particles and Their Implications on Wear 117 Giuseppe Pintaude Topographical Change of Engineering Surface due to Running-in of Rolling Contacts 131 R. Ismail, M. Tauviqirrahman, Jamari and D.J. Schipper Tribology in Water Jet Processes 153 Seiji Shimizu Contents Contents VI The Elliptical Elastic-Plastic Microcontact Analysis 165 Jung Ching Chung Methods of Choosing High-Strengthened and Wear-Resistant Steels on a Complex of Mechanical Characteristics 197 Georgy Sorokin and Vladimir Malyshev A Comparison of the Direct Compression Characteristics of Andrographis paniculata, Eurycoma longifolia Jack, and Orthosiphon stamineus Extracts for Tablet Development 219 Yus Aniza Yusof, Aziana Azlin Abdul Hamid, So’bah Ahmad, Norawanis Abdul Razak, Chin Nyuk Ling and Suhaila Mohamed Tribology and Low Friction 233 Frictional Property of Flexible Element 235 Keiji Imado Surface Friction Properties of Fabrics and Human Skin 265 Mari Inoue Investigation of Road Surface Texture Wavelengths 273 Chengyi Huang and Shunqi Mei Adhesion Theory for Low Friction on Ice 301 Katsutoshi Tusima Tribology of 2-Mercaptobenzothiazole in Lithium Complex Grease 329 B S Nagarkoti Tribology and Lubrication 333 No Conventional Fluid Film Bearings with Waved Surface 335 Florin Dimofte, Nicoleta M. Ene and Abdollah A. Afjeh Identification of Discharge Coefficients of Orifice-Type Restrictors for Aerostatic Bearings and Application Examples 359 Guido Belforte, Terenziano Raparelli, Andrea Trivella and Vladimir Viktorov Inverse Approach for Calculating Temperature in Thermal Elasto-Hydrodynamic Lubrication of Line Contacts 381 Li-Ming Chu, Hsiang-Chen Hsu, Jaw-Ren Lin and Yuh-Ping Chang Chapter 9 Chapter 10 Chapter 11 Part 3 Chapter 12 Chapter 13 Chapter 14 Chapter 15 Chapter 16 Part 4 Chapter 17 Chapter 18 Chapter 19 Contents VII Construction of Various Self-assembled Films and Their Application as Lubricant Coatings 403 Jinqing Wang, Junfei Ou, Sili Ren and Shengrong Yang A Novel Tool for Mechanistic Investigation of Boundary Lubrication: Stable Isotopic Tracers 425 Ichiro Minami FEM Applied to Hydrodynamic Bearing Design 451 Fabrizio Stefani Comparison between Different Supply Port Configurations in Gas Journal Bearings 477 Federico Colombo, Terenziano Raparelli and Vladimir Viktorov Chapter 20 Chapter 21 Chapter 22 Chapter 23 Pref ac e The tribology term comes from the Greeks of the words ‘’ tribos’’ meaning ‘’ friction ‘’, and ‘’logos’’ meaning ‘’ law ‘’. Therefore Tribology is defi ned as “ a science which stud- ies surfaces moving one compared to the other “ and also a fi eld of science studying lubrication, friction, and wear. This book aims to recapitulate old informations available and brings new informations that are with the fashion research on an atomic and nanometric scale in various fi elds by introducing several mathematical models to measure some parameters character- izing metals like the hydrodynamic elasticity coeffi cient, hardness, lubricant viscosity, viscosity coeffi cient, tensile strength It uses measurement techniques very devel- oped and nondestructive such as the optical and thermal methods like those used with chapters I, II. The principal distinction of this book is that it brings practical manners to model and to optimize the cu ing process using various parameters and diff erent techniques, namely, using water of high-velocity stream, tool with diff erent form and radius, the cu ing temperature eff ect, that can be measured with suffi cient accuracy not only at a research lab and also with a theoretical forecast. Therefore this book aims to minimize and eliminate the losses resulting from surfaces friction and wear which leads to a greater machining effi ciency and to a be er execu- tion, fewer breakdowns and a signifi cant saving. A great part is devoted to lubrication, of which the goal is to fi nd the famous techniques using solid and liquid lubricant fi lms applied for giving super low friction coeffi cients and improving the lubricant properties on surfaces. To recapitulate the book contains twenty three chapters which can be arranged in four sections entitled as follows: • Tribology of Thin Layers • Tribology in cu ing • Tribology and low friction • Tribology and Lubrication The sessions which are quoted before and their contents are enumerated and devel- oped below: X Preface Part 1 Tribology of Thin Layers CHAPTER 1 STUDY OF CRALN MULTILAYRED THIN FILMS. This chapter stipulates that the characterizations microstructural, morphological and physicochemical of a various multi-layer coatings deposited on surface are essential, of which the objective is it to connect the mechanical properties of these deposits to their macroscopic study like the forces of adhesion and microscopic like the pores surface and the cells sizes by using methods of optic and thermal characterizations like the AFM and the PTD technique. CHAPTER 2 OPTICAL CHARACTERIZATION OF ELASTOHYDRODYNAMIC LUBRI- CATION PRESSURE WITH SURFACE PLASMON RESONANCE This chapter completes recent advances of optical techniques for Elastohydrodynamic lubrication (EHL) studies and reports a recent application of surface plasmon reso- nance (SPR) sensing for the imaging of EHL point contact. A nondestructive technique based on the interference of two luminous rays, one collimated beam incidents and the other refl ects on the sensing surface at the resonance angle (~65°). A er enlargement the SPR image is further processed by an image analysis program for two dimensional Hue profi le extraction and processing and using an experimental calibration curve, the Hue profi le is further converted into corresponding refractive index distribution. Finally, the map of SPR resonance minimum is converted to corresponding RI distribu- tion with the help of a calibration curve it could noticed that only a small increase in refractive index is found in the outermost region of the dimple, which corresponds to the contact zone between the steel ball and the glass surface. CHAPTER 3 TRIBOLOGICAL PROPERTIES OF FLUORINATED AMORPHOUS CAR- BON THIN FILMS In this chapter the atomic fl at layers on surface samples are manufactured with very sig- nifi cant tribological properties and which are used for signifi cant applications such as hard drive disk coating. Among the deposition it shows the importance of the technique known in the literature as diamond-like carbon (DLC), which can only be obtained at conditions far away from equilibrium, and so it is not spontaneously found in nature. The control of the growth parameters broadens the fi eld of microstructures and, in par- allel, the properties of this material, which can only be synthesized in thin fi lm form. The fastest growing market for DLC simplify the manufacture of multilayers tribologi- cal coatings, this coating it implanted with protective fi lms, which can reduce corrosion and wear, may extend the lifetime of implants by preventing or alleviating the afore- mentioned issues. The friction coeffi cient of the sample depends to the etching dura- tion it varies from 13% for 15 min to 26% for 30 min this variation may be ascribed to the trapping eff ect of the pits defi ned by the micro-pillars that appears on the surface. CHAPTER 4 DEPOSITION AND TRIBOLOGY OF CARBON AND BORON NITRIDE NANOPERIOD MULTILAYER HARD AND SOLID LUBRICATING FILMS The aim of this chapter is focused on developing a new solid lubricant fi lm with an ex- tremely low friction which usual simple fi lm and mixed fi lm material lacked of carbon [...]... 51. 8 4.2 42.9 1, 2 15 00 0 .1 0 .14 50.8 4 43 .1 1 .17 300 0 .12 0 .16 50.5 4.7 42.5 1. 18 300 0 .11 0 .15 52 5 41. 3 1. 2 15 00 0 .13 0 .15 49.7 4.9 43.6 1. 18 256 0 .12 0 .16 50 .1 4.2 44.5 1. 17 356 0.09 0 .13 400 300 200 Cr( 220) Substrat CrN( 311 ) h-AlN Intensité 500 PVD1: (Cr/CrN/CrAlN)Pt PVD4: (CrN/CrAlN)Pt AISI 414 0 CrN( 200) 600 Cr2N( 11 1) 700 CrN( 11 1) h- AlN Table 1 Chemical composition and topography CrN ( 11 1)... 8 10 12 14 16 18 1/ 2 Square root modulation frequency (Hz ) (b) 25 0,8 0,7 CrAlN/CrN/Cr 0,6 Experimental Theoretical curve -1 -1 -4 2 -1 K1=93,9 W K ; D1=0,79 .10 m s m 0,5 -1 -1 -4 Phase (degree) 30 0,9 Normalized amplitude 1, 0 -1 -1 15 10 -4 CrAlN/CrN/Cr Experimental Theoretical curve -1 -1 -4 2 -1 K1=93,9W K ; D1=0,79 .10 m s m -1 -1 -4 2 -1 K2 =11 W K ; D2=0,23 .10 m s m 2 -1 K2 =11 W K ; D2=0,23 .10 ... frequency (Hz ) (a) 1, 0 CrN/Cr Experimental Theoretical curve 35 30 -1 0,7 CrN/Cr 0,6 Experimental Theoretical curve 0,5 -1 -1 -4 2 -1 K1=93,9 W K ; D1=0,79 .10 m s m -1 -1 -4 2 -1 K2 =11 W K ; D2=0,23 .10 m s m 0,4 -1 -4 2 -1 m K1=93,9 W K ; D1=0,79 .10 m s 0,8 Phase (degree) Normalized amplitude 0,9 -1 -1 -4 2 -1 K2 =11 W K ; D2=0,23 .10 m s m 25 20 15 10 5 0,3 4 6 8 10 12 14 16 18 1/ 2 Square root modulation... n -l n -1 -l i : T0 = ⎡( (1 + b ) η 4 eσ 1 l1 − (1 − b )η2 e −σ 1 l1 )En + (r1 − b ) e −α 1 l1 E1 ⎤ ⎡ (1 − b ) 1 e −σ 1 l1 − (1 + b ) η 3 eσ 1 l1 ⎤ ⎣ ⎦ ⎣ ⎦ With Ei = αi 2K i (α i2 − σ i2 ) , σ i = (1 + j ) π f Di , b = K bσ b K 1 1 , g= K fσ f K nσ n et r1 = 1 1 and 1 , η2 , η3 , η 4 are constant whose expressions depend on thermal properties and numbers of layers [17 ] 12 New Tribological Ways 2.3... different multi-layer 13 Study of CrAlN Multilayred Thin Films 40 1, 0 Cr Experimental Theoretical curve 30 0,8 0,6 Phase (degree) Normalized amplitude 35 Cr Experimental Theoretical curve 0,4 -1 -1 -4 2 -1 25 20 15 10 -1 -4 2 -1 K1=93,9 W.m K ; D1=0,79 .10 m s 2 -1 K1=93,9 W.m K ; D1=0,79 .10 m s 5 2 4 6 8 10 12 14 16 18 1/ 2 Square root modulation frequency (Hz ) 4 6 8 10 12 14 16 18 1/ 2 Square root modulation... Specimen 35 C r Theoretical curve 30 0,8 C r Theoretical curve 0,6 -4 2 -1 K=93,9; D1=0,79 .10 m.s 1 Phase (degree) Normalized amplitude Mechanical Chopper 40 1, 0 Position Detector -4 2 -1 K1=93,9; D1=0,79 .10 m.s 25 20 15 Look-in amplifier 10 0,4 5 2 4 6 8 10 12 14 16 18 1/ 2 S quareroot m odu lationfrequ (H z ) ency 2 4 6 8 10 12 14 16 18 1/ 2 Squarerootm odulationfrequen (H z ) cy Fig 9 Experimental set-up... D2=0,23 .10 m s m 0,4 20 2 -1 K3=2.8 W K ; D3=0,052 .10 m s m 4 6 8 10 12 14 16 18 1/ 2 Square root modulation frequency (Hz ) 5 -1 -1 -4 2 -1 K3=2.8W K ; D3=0,052 .10 m s m 4 6 8 10 12 14 16 18 1/ 2 Square root modulation frequency (Hz ) (c) Fig 10 Amplitude and phase of the signal for a sample of Silicon on which is deposited the coatings: a) Cr, b) Cr/CrN et c)Cr/CrN/CrAlN 14 New Tribological Ways These values... by adding a Cr underlayer to the PVD4 coating, the peak CrN (11 1) disappeared completely This can be explained by the fact why the plans ( 311 ) have a speed of growth more significant than the plans (11 1) and by preferential pulverization of the atoms of nitrogen of the plans (11 1) compared with those of the plans ( 311 ) 6 New Tribological Ways In addition, the presence of a crystallographic structure... peaks N1s, O1s, Cr2p and Al2p + Cr3s, 8 New Tribological Ways we can estimate the film composition There is oxygen with a feeble proportion (< 3%) in the coating coherent with the results obtained by WDS, it is attributed to the incorporation of 2) 600s 15 00s Intensity (a.u) 01s 5 31. 5 eV 525 530 535 540 Binding energy (eV)) (eV)) Fig 5.2 3) Intensity (a.u.) Cr2p3/2 574. 81 eV 600s 15 00s Cr2p1/2 = 584... presented by the figures 10 -a, b, c The thermal properties of each layer are deduced when there is a coincidence between the experimental and theoretical curves The results obtained are given in the table 2: Revetment Thermal conductivity (W.m -1. K -1) Thermal diffusivity (10 -4m2.s -1) Cr 93,9 0,79 CrN 11 0,23 CrAlN 2.8 Equivalent thermal Conductivity (W.m -1. K -1) 0,052 Cr/CrN 13 .1 Cr/ CrN/CrAlN 4.6 Table . Contacts 3 81 Li-Ming Chu, Hsiang-Chen Hsu, Jaw-Ren Lin and Yuh-Ping Chang Chapter 9 Chapter 10 Chapter 11 Part 3 Chapter 12 Chapter 13 Chapter 14 Chapter 15 Chapter 16 Part 4 Chapter 17 Chapter 18 Chapter. NEW TRIBOLOGICAL WAYS Edited by Taher Ghrib New Tribological Ways Edited by Taher Ghrib Published by InTech Janeza Trdine 9, 510 00 Rijeka, Croatia Copyright © 2 011 InTech All chapters. Films 71 Shojiro Miyake and Mei Wang Ferrofluid Seals 89 V. Lemarquand and G. Lemarquand Tribology in Cutting 11 5 Characteristics of Abrasive Particles and Their Implications on Wear 11 7 Giuseppe