HỆ THỐNG THÂN XE TRÊN XE TOYOTA RAV4 ĐỜI 1994-2000
BO0ZO−01 V00005 Shape (Example) Removal / Installation Clip Remover Pliers Screwdriver Scraper −BODY CLIP BO−1 1996 RAV4 (RM447U) CLIP REPLACEMENT The removal and installation methods of typical clips used in body parts are shown in the table below. HINT: If the clip is damaged during the operation, always replace it with a new clip. V00012 Shape (Example) Removal / Installation Removal Installation Installation Removal BO−2 −BODY CLIP 1996 RAV4 (RM447U) BO0ZQ−15 Z17567 BO−4 −BODY FRONT BUMPER 1996 RAV4 (RM447U) FRONT BUMPER COMPONENTS BO481−01 N11455 N11456 −BODY FRONT BUMPER BO−5 1996 RAV4 (RM447U) REMOVAL 1. REMOVE FRONT FENDER MOULDING 2. REMOVE FENDER LINER 3. REMOVE FRONT BUMPER COVER Remove the 4 bolts, 3 clips, 2 screws and the bumper cover. 4. REMOVE HEADLIGHT UNDER COVER 5. REMOVE HEADLIGHT 6. REMOVE UPPER REINFORCEMENT Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf) 7. REMOVE BUMPER STAY Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf) BO482−01 BO−6 −BODY FRONT BUMPER 1996 RAV4 (RM447U) INSTALLATION Installation is in the reverse order of removal procedure (See page BO−5). BO3D3−02 N17305 −BODY REAR BUMPER BO−7 1996 RAV4 (RM447U) REAR BUMPER COMPONENTS H01976 Centering Bolt Standard Bolt BO0ZS−01 N11408 N11409 N11458 BO−8 −BODY HOOD 1996 RAV4 (RM447U) HOOD ADJUSTMENT HINT: Since the centering bolt is used as the hood hinge and lock set bolt, the hood and lock cannot be adjusted with it on. Substitute the bolt with washer for the centering bolt. 1. ADJUST HOOD IN FORWARD/REARWARD AND LEFT/RIGHT DIRECTIONS Adjust the hood by loosening the hood side hinge bolts. Torque: 13 N·m (130 kgf·cm, 9 ft·lbf) 2. ADJUST FRONT EDGE OF HOOD IN VERTICAL DIRECTIONS Adjust the hood by turning the cushions. 3. ADJUST HOOD LOCK Adjust the lock by loosening the 2 bolts and nut. Torque: 7.5 N·m (75 kgf·cm, 65 in.·lbf) for bolt 8.5 N·m (85 kgf·cm, 74 in.·lbf) for nut BO0ZT−14 N17928 −BODY FRONT DOOR BO−9 1996 RAV4 (RM447U) FRONT DOOR COMPONENTS BO483−01 BO0020 N11412 N11473 N17924 BO−10 −BODY FRONT DOOR 1996 RAV4 (RM447U) DISASSEMBLY HINT: Tape the screwdriver tip before using to pry parts. 1. w/o Power Window: REMOVE REGULATOR HANDLE Pull off the snap ring with a shop rag and remove the regulator handle and plate. 2. REMOVE INSIDE HANDLE BEZEL (a) Remove the screw. (b) Using a screwdriver, pry out the bezel. 3. REMOVE OUTSIDE REAR VIEW MIRROR COVER 4. REMOVE DOOR PULL HANDLE 5. w/ Power window: REMOVE POWER WINDOW SWITCH 6. REMOVE DOOR TRIM (a) Remove the 3 screws. (b) Insert a screwdriver between the door and door trim to pry out the door trim. (c) Pull the trim upwards to remove it. 7. REMOVE DOOR INSIDE HANDLE (a) Disconnect the link and door lock cable. (b) Remove the 2 screws and inside handle. 8. REMOVE SERVICE HOLE COVER HINT: At the time of reassembly, bring out the links through the service hole cover. 9. REMOVE OUTSIDE REAR VIEW MIRROR 10. REMOVE DOOR GLASS RUN 11. REMOVE DOOR BELT MOULDING 12. REMOVE DOOR SPEAKER N11460 N17925 N11568 N17926 −BODY FRONT DOOR BO−11 1996 RAV4 (RM447U) 13. REMOVE DOOR GLASS (a) Open the door glass until the bolts appear in the service hole. (b) Remove the 2 bolts. NOTICE: Be careful not to drop the door glass. (c) Pull up the door glass upwards to remove it. 14. REMOVE WINDOW REGULATOR (a) Remove the door lock cable from the window regulator. (b) Remove the 6 nuts. (c) Disconnect the connector. (d) Remove the regulator through the service hole. HINT: At the time of reassembly, apply MP grease to the window regu- lator rollers. 15. REMOVE DOOR LOCK (a) Remove the clip. (b) Disconnect the link from the door lock. (c) Remove the 3 screws. Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf) HINT: At the time of reassembly, apply adhesive to the 3 screws. Part No. 08833−00070, THREE BOND 1324 or equiva- lent (d) w/ Power door lock: Disconnect the connector. (e) Remove the door lock through the service hole. [...]... the wiper switch OFF Adjust the installation position of the wiper arm to the position, as shown A N11513 1996 RAV4 (RM447U) Approx 6.2 mm (0.24 in.) B Approx 184 mm (7.24 in.) BO−35 BODY − BODY OUTSIDE MOULDING BODY OUTSIDE MOULDING COMPONENTS BO489−01 N17307 1996 RAV4 (RM447U) BO−36 BODY − BODY OUTSIDE MOULDING REMOVAL BO48A−01 HINT: Tape the screwdriver tip before using to pry parts 1 REMOVE FRONT... striker mounting screws to adjust Using a plastic hammer, tap the striker to adjust it BO−20 BODY − REAR DOOR REASSEMBLY Reassembly is in the reverse order of disassembly procedure (See page BO−16) 1996 RAV4 (RM447U) BO486−01 BO−21 BODY − BACK DOOR BACK DOOR COMPONENTS BO101−09 Z17570 1996 RAV4 (RM447U) BO−22 BODY − BACK DOOR DISASSEMBLY BO487−01 HINT: Tape the screwdriver tip before using to pry parts... striker mounting screws to adjust Using a plastic hammer, tap the striker to adjust it BO−14 BODY − FRONT DOOR REASSEMBLY Reassembly is in the reverse order of disassembly procedure (See page BO−10) 1996 RAV4 (RM447U) BO484−01 BO−15 BODY − REAR DOOR REAR DOOR COMPONENTS BO0ZX−14 Z17568 1996 RAV4 (RM447U) BO−16 BODY − REAR DOOR DISASSEMBLY BO485−01 HINT: Tape the screwdriver tip before using to pry the... STOP LIGHT BO−24 BODY − BACK DOOR ADJUSTMENT 1 BO103−02 ADJUST DOOR IN FORWARD / REARWARD AND VERTICAL DIRECTIONS Adjust the door by slightly loosening the hinge nuts on the body side Torque: 27 N·m (270 kgf·cm, 19 ft·lbf) N11422 2 (a) (b) N11428 1996 RAV4 (RM447U) ADJUST DOOR LOCK STRIKER Loosen the striker mounting screws Using a plastic hammer, tap the striker to adjust it BO−25 BODY − BACK DOOR... procedure (See page BO−22) 1996 RAV4 (RM447U) BO488−01 BO−26 BODY − FRONT WIPER AND WASHER FRONT WIPER AND WASHER BO105−01 COMPONENTS Cowl Top Ventilator Louver Wiper Arm Wiper Arm Cover Wiper Arm Cover 20 (200, 15) 20 (200, 15) Wiper Arm 5.4 (55, 48 in.·lbf) Wiper Motor Link 5.4 (55, 48 in.·lbf) Wiper Motor N·m (kgf·cm, ft·lbf) : Specified torque H03762 1996 RAV4 (RM447U) BO−27 BODY − FRONT WIPER AND WASHER... 1996 RAV4 (RM447U) Approx 270 mm (10.6 in.) C Approx 370 mm (14.5 in.) BO−29 BODY 1996 RAV4 (RM447U) FRONT WIPER AND WASHER ADJUSTMENT 2 ∼ 2.5 mm (0.079 ∼ 0.098 in.) 0.7 ∼ 0.75 mm (0.028 ∼ 0.030 in.) − BO108−01 ADJUST FRONT WASHER NOZZLE Using a tool like the one shown in the illustration, change the direction of the nozzle hole to adjust the point where washer fluid hits the windshield BE3367 BO−30 BODY. .. ft·lbf) : Specified torque H03763 1996 RAV4 (RM447U) BO−32 BODY − REAR WIPER AND WASHER REMOVAL 1 2 3 4 5 (a) (b) N11413 1996 RAV4 (RM447U) REMOVE REAR WIPER ARM REMOVE BACK DOOR UPPER COVER REMOVE BACK DOOR TRIM BOARD REMOVE SERVICE HOLE COVER REMOVE REAR WIPER MOTOR ASSEMBLY Disconnect the connector, then loosen the 3 bolts Remove the motor assembly BO10B−01 BO−33 BODY − REAR WIPER AND WASHER BO10C−01... refer to following procedure S Apply adhesive to the 3 screws 1996 RAV4 (RM447U) BO−18 BODY − REAR DOOR Part No 08833−00070, THREE BOND 1324 or equivalent Apply MP grease to the sliding and rotating parts of the door lock assembly 15 REMOVE DOOR OUTSIDE HANDLE Remove the 2 bolts and door outside handle S N14555 1996 RAV4 (RM447U) BO−19 BODY − REAR DOOR ADJUSTMENT BO0ZZ−01 1 ADJUST DOOR IN FORWARD/REARWARD... the connector Disconnect the 2 links N11427 (b) (c) N11556 8 (a) (b) N11463 1996 RAV4 (RM447U) REMOVE BACK DOOR OUTSIDE HANDLE Remove the 4 plug hole covers Remove the 4 screws, door lock and back door outside handle BO−23 BODY 9 (a) (b) − BACK DOOR (c) 10 11 12 13 : 12 Clips REMOVE REMOVE REMOVE REMOVE H04262 N11440 1996 RAV4 (RM447U) REMOVE DOOR OUTSIDE GARNISH Remove the 4 plug hole covers Insert...BO−12 BODY − FRONT DOOR HINT: At the time of reassembly, apply MP grease to the sliding surface of the door lock 16 REMOVE OUTSIDE HANDLE 17 REMOVE DOOR LOCK CYLINDER Remove the snap ring and door lock cylinder from the outside handle N17927 1996 RAV4 (RM447U) BO−13 BODY − FRONT DOOR ADJUSTMENT BO0ZV−01 1 ADJUST DOOR IN FORWARD/REARWARD . Installation Removal Installation Installation Removal BO−2 BODY CLIP 1996 RAV4 (RM447U) BO0ZQ−15 Z17567 BO−4 BODY FRONT BUMPER 1996 RAV4 (RM447U) FRONT BUMPER COMPONENTS BO481−01 N11455 N11456 BODY FRONT BUMPER BO−5 1996 RAV4 (RM447U) REMOVAL 1 in.·lbf) BO482−01 BO−6 BODY FRONT BUMPER 1996 RAV4 (RM447U) INSTALLATION Installation is in the reverse order of removal procedure (See page BO−5). BO3D3−02 N17305 BODY REAR BUMPER BO−7 1996 RAV4 (RM447U) REAR. in.·lbf) for nut BO0ZT−14 N17928 BODY FRONT DOOR BO−9 1996 RAV4 (RM447U) FRONT DOOR COMPONENTS BO483−01 BO0020 N11412 N11473 N17924 BO−10 BODY FRONT DOOR 1996 RAV4 (RM447U) DISASSEMBLY HINT: Tape