IEC PAS 61 076 2 1 1 4 Edition 1 0 201 6 05 PUBLICLY AVAILABLE SPECIFICATION PRE STANDARD Connectors for electronic equipment – Product requirements – Part 2 1 1 4 Circular connectors – Detail specifi[.]
I E C PAS 61 076-2-1 ® Edition 201 6-05 PU B LI CLY AVAI LAB LE SPE CI FI CATI ON PR E -STAN DAR D Co n n ectors for el ectro n i c eq u i pm en t – Prod u ct req u i rem en ts – Part 2-1 4: Ci rcu l ar n ectors – Detai l speci fi cati on for d ata an d power IEC PAS 61 076-2-1 4:201 6-05(en) n ectors wi th M screw-l o cki n g TH I S P U B L I C ATI O N I S C O P YR I G H T P R O TE C TE D C o p yri g h t © I E C , G e n e va , Sw i t z e rl a n d All rights reserved Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either IEC or IEC's member National Committee in the country of the requester If you have any questions about IEC copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or your local IEC member National Committee for further information IEC Central Office 3, rue de Varembé CH-1 21 Geneva 20 Switzerland Tel.: +41 22 91 02 1 Fax: +41 22 91 03 00 info@iec.ch www.iec.ch Abo u t th e I E C The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes International Standards for all electrical, electronic and related technologies Ab o u t I E C p u b l i c a t i o n s The technical content of IEC publications is kept under constant review by the IEC Please make sure that you have the latest edition, a corrigenda or an amendment might have been published I EC C atal og u e - webstore i ec ch /catal o g u e E l ectro ped i a - www el ectro ped i a org The stand-alone application for consulting the entire bibliographical information on IEC International Standards, Technical Specifications, Technical Reports and other documents Available for PC, Mac OS, Android Tablets and iPad The world's leading online dictionary of electronic and electrical terms containing 20 000 terms and definitions in English and French, with equivalent terms in additional languages Also known as the International Electrotechnical Vocabulary (IEV) online I EC pu bl i cati on s search - www i ec ch /search pu b I E C G l o ssary - s td i ec ch /g l ossary The advanced search enables to find IEC publications by a variety of criteria (reference number, text, technical committee,…) It also gives information on projects, replaced and withdrawn publications 65 000 electrotechnical terminology entries in English and French extracted from the Terms and Definitions clause of IEC publications issued since 2002 Some entries have been collected from earlier publications of IEC TC 37, 77, 86 and CISPR I EC J u st Pu bl i s h ed - webstore i ec ch /j u stp u bl i s h ed Stay up to date on all new IEC publications Just Published details all new publications released Available online and also once a month by email I E C Cu s to m er S ervi ce Cen tre - webstore i ec ch /csc If you wish to give us your feedback on this publication or need further assistance, please contact the Customer Service Centre: csc@iec.ch I E C PAS 61 076-2 -1 ® Edition 201 6-05 PU B LI CLY AVAI LAB LE SPE CI FI CATI ON PR E -STAN DAR D Con n ectors for el ectron i c eq u i pm en t – Prod u ct req u i rem en ts – Part 2-1 4: Ci rcu l ar co n n ecto rs – Detai l speci fi cati on for d ata an d power co n n ecto rs wi th M screw-l ocki n g INTERNATIONAL ELECTROTECHNICAL COMMISSION ICS 31 220.1 ISBN 978-2-8322-3365-8 Warn i n g ! M ake su re th at you obtai n ed th i s pu bl i cati on from an au th ori zed d i stri bu tor ® Registered trademark of the International Electrotechnical Commission –2– I EC PAS 61 076-2-1 4:201 I EC 201 CONTENTS FOREWORD I N TRODU CTI ON Scope N ormati ve references Terms an d defin i tions Tech nical in formation Systems of levels Perform ance levels Compati bi li ty l evels, according to I EC 61 076-1 :2006 Classi ficati on in to cl imatic categ ori es (Table ) Creepag e and cl earance distances 4 Cu rren t-carryi ng capaci ty M arking Dim ension al i nformation General I sometric view and common featu res General 2 Comm on features Reference system En g ag emen t (mating ) i nformation En g ag in g (mating ) direction Contact level s an d sequencing 1 3 Perpen dicu lar to the eng agi ng (mating ) direction 1 I nclination 1 Fixed connectors 1 Dim ensions 1 Term i nations 5 Free connectors 5 Dim ensions Accessori es 20 M ou n ti ng in formation for connectors 21 M ou n ti ng on panels 21 Gaug es 21 Si zi ng g au ges and retention force g au g es 21 M ech an ical fu ncti on , eng ag i ng /separatin g /insertion /wi thdrawal force g au g es 21 Probes 21 Contact resistance g aug e 21 Test panel (for voltag e proof test) 21 Test panel (for EMC/ crosstalk, etc ) 22 Ch aracteristics 22 General 22 Pi n assig nmen t an d other defi n itions 22 Classi ficati on in to cl imatic categ ori es 22 El ectrical characteristics 22 Creepage an d clearance distances 22 I EC PAS 61 076-2-1 4:201 I EC 201 –3– Vol tage proof 22 6 Cu rren t-carrying capacity 23 4 Contact and sh ield resistance 23 I nsul ati on resistance 23 6 I m pedance 23 M ech anical ch aracteristics 23 M ech an ical operati on 23 Effectiven ess of conn ector cou pling device 23 En g ag in g and separating forces (or insertion and wi thdrawal forces) 24 Contact reten tion i n insert 24 5 Polarization and coding m ethod 24 6 Other ch aracteristics 24 6 Sh ock an d vibrati on (method either ran dom or sine) 24 6 Degree of protecti on provi ded by encl osu res (I P code) 26 6 Screen and sh ieldin g properties 26 En vironm ental aspects 26 M arking of insu lati on material (plastics) 26 Desig n/ u se of material 26 Test schedul e 26 General 26 Climatic categ ory 27 Creepag e and cl earance distances 27 Arrang ement for tact resistance measuremen t 28 Arrang ement for dynam ic stress tests 28 Arrang ement for testing static load, axial 29 7 Wiring of speci mens 30 Test schedu l es 30 Basic (mi nim um ) test sch edu le 30 Fu ll test schedu le 30 Test procedu res and m easuring methods 41 Pre-con ditionin g 41 1 Wiring and m ou n ti ng of specimens 42 1 Wiring 42 1 M ou n ti ng 42 An nex A (i n formative) Con tact and pair desig nation for balanced cabl ing 43 A Recom men dation for cabl e connection 43 Fi gu re Fi gu re Fi gu re Fi gu re Fi gu re Fi gu re Fi gu re Fi gu re Fi gu re Fi gu re – En gag em ent (m ating ) in form ation 1 – Tu be insert, m ale tacts dip solder m ou nti ng , long version – Tu be insert, m ale tacts dip solder m ou nti ng , sh ort version – Fixed nector wi th wire ends, style EM – Fixed nector wi th wire ends, style EF – Rewireable nector, male contacts, straig h t version , wi th locking nu t – Rewireable nector, male contacts, rig h t an gl ed versi on , wi th locking nu t – N on-rewireable connector, m ale contacts, straig ht version , with lockin g nu t – N on-rewireable connector, m ale contacts, rig ht ang led version, with locking nu t – Rewireable connector, female tacts, straig h t versi on, with lockin g nu t –4– I EC PAS 61 076-2-1 4:201 I EC 201 Fi gu re 1 – Rewireable connector, female tacts, rig h t ang led version, wi th locking nu t Fi gu re – N on-rewireable conn ector, femal e tacts, straig h t version , with locking n u t Fi gu re – N on-rewireable conn ector, femal e tacts, rig ht ang led version , wi th locking nu t Fi gu re – Fixed connector Fi gu re – Free conn ector 20 Fi gu re – Gaug e dim ensions 21 Fi gu re – Dyn am ic stress test arran g emen t 25 Fi gu re – Con tact resistance arrang emen t 28 Fi gu re – Dyn am ic stress test arran g emen t 29 Fi gu re A – Example of tact arran g ement for bal anced cabling (in formati ve) 43 Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table – Clim atic categ ory – Styl es of fi xed connectors – Styl es of free connectors 4 – Dim ensions of fixed conn ector – Dim ensions of free nector 20 – Gau ges 21 – Ratin gs of connectors 22 – Perform ance levels 22 – Cu rren t-carryin g capaci ty 23 – N u mber of m ech an ical operati ons 23 1 – I nsertion and wi thdrawal forces 24 – I nsertion force 24 – N u mber of test specim ens 27 – Performance levels 27 – Rated vol tag e – Rated im pu lse vol tag e – Pol lu tion deg ree 27 – Vol tage proof 27 – N u m ber of test specim en s an d tacts 30 – Test g rou p P 31 – Test g roup AP 32 20 – Test g roup BP 35 21 – Test g roup CP 37 22 – Test g roup DP 38 23 – Test g roup GP 38 24 – Test g roup MP 40 A – Example of tact and pair desig nati on for balanced cabl in g (in form ative) 43 I EC PAS 61 076-2-1 4:201 I EC 201 –5– I NTERNATI ONAL ELECTROTECHN I CAL COMMI SSI ON CONNECTORS FOR ELECTRONIC EQUIPMENT – PRODUCT REQUIREMENTS – Part 2-1 4: Circular connectors – Detail specification for data and power connectors with M8 screw-locking FOREWORD ) Th e I n tern ati on al El ectrotech n i cal Com m i ssi on (I EC) i s a worl d wi d e org an i zati on for stan dard i zati on com pri si n g al l n ati on al el ectrotech n i cal com m i ttees (I EC N ati on al Com m i ttees) Th e object of I EC i s to prom ote i n tern ati on al co-operati on on al l q u esti on s cern i n g stan dard i zati on i n th e el ectri cal an d el ectron i c fi el ds To th i s en d an d i n ad di ti on to oth er acti vi ti es, I EC pu bl i sh es I n tern ati on al Stan d ards, Tech n i cal Speci fi cati on s, Tech n i cal Reports, Pu bl i cl y Avai l abl e Speci fi cati on s (PAS) an d G u i d es (h ereafter referred to as “I EC Pu bl i cati on (s) ”) Th ei r preparati on i s en tru sted to tech n i cal com m i ttees; an y I EC N ati on al Com m i ttee i n terested i n th e su bj ect d eal t wi th m ay parti ci pate i n th i s preparatory work I n tern ati on al , g overn m en tal an d n on g overn m en tal org an i zati on s l i si n g wi th th e I EC al so parti ci pate i n th i s preparati on I EC col l aborates cl osel y wi th th e I n tern ati on al Org an i zati on for Stan d ard i zati on (I SO) i n accordan ce wi th d i ti on s d eterm i n ed by ag reem en t between th e two org an i zati on s 2) Th e form al d eci si on s or ag reem en ts of I EC on tech n i cal m atters express, as n earl y as possi bl e, an i n tern ati on al sen su s of opi n i on on th e rel evan t su bj ects si n ce each tech n i cal com m i ttee h as represen tati on from al l i n terested I EC N ati on al Com m i ttees 3) I EC Pu bl i cati on s h ave th e form of recom m en d ati on s for i n tern ati on al u se an d are accepted by I EC N ati on al Com m i ttees i n th at sen se Wh i l e al l reason abl e efforts are m ad e to en su re th at th e tech n i cal ten t of I EC Pu bl i cati on s i s accu rate, I EC can n ot be h el d respon si bl e for th e way i n wh i ch th ey are u sed or for an y m i si n terpretati on by an y en d u ser 4) I n ord er to prom ote i n tern ati on al u n i form i ty, I EC N ati on al Com m i ttees u n d ertake to appl y I EC Pu bl i cati on s tran sparen tl y to th e m axi m u m exten t possi bl e i n th ei r n ati on al an d reg i on al pu bl i cati on s An y di verg en ce between an y I EC Pu bl i cati on an d th e correspon d i n g n ati on al or reg i on al pu bl i cati on sh al l be cl earl y i n d i cated i n th e l atter 5) I EC i tsel f d oes n ot provi d e an y attestati on of form i ty I n d epen d en t certi fi cati on bod i es provi d e form i ty assessm en t servi ces an d , i n som e areas, access to I EC m arks of form i ty I EC i s n ot respon si bl e for an y servi ces carri ed ou t by i n d epen d en t certi fi cati on bodi es 6) Al l u sers sh ou l d en su re th at th ey h ave th e l atest edi ti on of th i s pu bl i cati on 7) N o l i abi l i ty sh al l attach to I EC or i ts di rectors, em pl oyees, servan ts or ag en ts i n cl u di n g i n d i vi du al experts an d m em bers of i ts tech n i cal com m i ttees an d I EC N ati on al Com m i ttees for an y person al i n j u ry, property d am ag e or oth er d am ag e of an y n atu re wh atsoever, wh eth er di rect or i n d i rect, or for costs (i n cl u d i n g l eg al fees) an d expen ses ari si n g ou t of th e pu bl i cati on , u se of, or rel i an ce u pon , th i s I EC Pu bl i cati on or an y oth er I EC Pu bl i cati on s 8) Atten ti on i s d rawn to th e N orm ati ve referen ces ci ted i n th i s pu bl i cati on U se of th e referen ced pu bl i cati on s i s i n di spen sabl e for th e correct appl i cati on of th i s pu bl i cati on 9) Atten ti on i s d rawn to th e possi bi l i ty th at som e of th e el em en ts of th i s I EC Pu bl i cati on m ay be th e su bj ect of paten t ri g h ts I EC sh al l n ot be h el d respon si bl e for i d en ti fyi n g an y or al l su ch paten t ri g h ts A PAS is a techn ical speci fication n ot fu lfil ling th e requ irem en ts for a standard, bu t m ade avai labl e to th e pu blic –6– I EC PAS 61 076-2-1 4:201 I EC 201 I EC PAS 61 076-2-1 has been processed by su bcomm i ttee 48B: Electrical connectors, of I EC technical com mittee 48: Electrical nectors an d mechanical stru ctu res for electrical and electronic equ i pm ent Th e text of th i s PAS i s based on th e fol l owi n g d ocu m en t: Th i s PAS was approved for pu bl i cati on by th e P-m em bers of th e com m i ttee cern ed as i n di cated i n th e fol l owi n g docu m en t Draft PAS Report on voting 48B/2459/PAS 48B/2476/RVC Following publ ication of th is PAS, wh ich is a pre-standard pu blication , th e techn ical com m ittee or su bcom mi ttee concern ed may transform i t in to an I n tern ati on al Standard Th is PAS sh al l rem n val id for an i ni tial maxim u m period of years startin g from the pu blication date Th e val i di ty m ay be exten ded for a sin gl e period u p to a m aximu m of years, at the end of which it shal l be pu blished as an oth er type of n orm ati ve docum ent, or sh al l be withdrawn A bi li ngu al versi on of th is pu blicati on may be issu ed at a later date I EC PAS 61 076-2-1 4:201 I EC 201 –7– I NTRODUCTI ON I EC SC 48B – Connectors I EC 61 076-2-1 Speci fi cati on avai l abl e from : I EC G en eral secretari at or from th e ad d resses sh own on th e i n si d e cover ELECTRON I C COM PON EN TS DETAI L SPECI FI CATI ON in accordance wi th I EC 61 076-1 Circu lar conn ectors M for data and power applicati ons wi th screwlocking and ways M ale and fem ale connectors M ale and fem ale tacts Rewireable – N on-rewi reable Free cable connectors Straig h t an d rig ht an g le connectors Fi xed connectors Fl ang e moun tin g Si ng le hole m ou n ti ng –8– I EC PAS 61 076-2-1 4:201 I EC 201 CONNECTORS FOR ELECTRONIC EQUIPMENT – PRODUCT REQUIREMENTS – Part 2-1 4: Circular connectors – Detail specification for data and power connectors with M8 screw-locking Scope Th is part of I EC 61 076 descri bes circu lar connectors wi th M screw-l ocki ng typical l y u sed for data transmissi ons in in du strial appl ications These connectors consist of fi xed and free connectors either rewireable or non-rewireable, with M8 screw-l ocki ng M ale connectors have roun d contacts ∅ 0, mm The codin g provided by this PAS preven ts the m ating of according l y coded m al e or female connectors to an y other sim ilarly sized i n terfaces covered by other standards N OTE M i s th e di m en si on of th e th read of th e screw-l ocki n g m ech an i sm of th ese ci rcu l ar n ectors Normative references The following docu men ts, in whole or in part, are n orm ati vel y referenced in this docu m en t and are indispensabl e for i ts application For dated references, on l y the edition ci ted appl ies For u ndated references, th e latest edition of th e referenced docu men t (inclu din g any amendm ents) appl ies I EC 60050-581 , International Electrotechnical Vocabulary – Part 581 : Electromechanical components for electronic equipment I EC 60068-1 , Environmental testing – Part : General and guidance I EC 60068-2-60, Environmental testing – Part 2-60: Tests – Test Ke: Flowing mixed gas corrosion test I EC 60352 (all parts) , Solderless connectors I EC 6051 (all parts ), Connectors for electronic equipment – Tests and measurements I EC 6051 2-1 -1 00, Connectors for electronic equipment – Tests and measurements – Part -1 00: General – Applicable publications I EC 6051 2-29-1 00, Connectors for electronic equipment – Tests and measurements – Part 29-1 00: Signal integrity tests up to 500 MHz on M1 style connectors – Tests 29a to 29g I EC 60529:1 989, Degrees of protection provided by enclosures (IP code) I EC 60603-7:2008, Connectors for electronic equipment – Part 7: Detail specification for 8- way, unshielded, free and fixed connectors I EC 60603-7-1 , Connectors for electronic equipment – Part 7-1 : Detail specification for 8-way, shielded, free and fixed connectors – 32 – 7.8.2.3 I EC PAS 61 076-2-1 4:201 I EC 201 Test group AP – Dynamic/climatic Table shows the test g rou p AP Table – Test group AP (1 of 3) Test phase Test Title IEC 6051 Test No AP1 AP2 G au g e reten ti on force AP3 Vi brati on AP4 Sh ock 6d 6c Severity or condition of test 11d All connector styles I n serti on an d wi th d rawal forces 3b Req u i rem en ts see Fem al e tacts on l y tacts/ speci m en si zi n g an d reten ti on force g au g e See 5 En g ag i n g an d separati n g forces 6e See 5 H z–500 H z 0, 35 m m or 50 m /s axi s cycl es each axi s Con tact d i stu rban ce 2e Du rati on of di stu rban ce µ s m ax Con tact resi stan ce – M i l l i vol t l evel m eth od 2a Ri se i n rel ati on to i n i ti al val u es m Ω m ax Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on Con tact d i stu rban ce 2e Du rati on of di stu rban ce µ s m ax Con tact resi stan ce – M i l l i vol t l evel m eth od 2a Ri se i n rel ati on to i n i ti al val u es m Ω m ax Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on Con tact resi stan ceM i l l i vol t l evel m eth od 2a Ri se i n rel ati on to i n i ti al val u es m Ω m ax I n su l ati on resi stan ce 3a 08 Ω Vol tag e proof 4a Accordi n g to Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on Arran g em en t accord i n g to Fi g u re H al f si n e sh ock accel erati on 490 m /s² (50 g ) Du rati on of i m pact: 1 ms sh ocks per axi s n eg ati ve axi s Rapi d ch an g e of tem peratu re Requirements See 3 posi ti ve axi s AP5 Measurement to be performed Title IEC 6051 Test No –25 °C to 85 °C, t = 30 m i n , cycl es I EC PAS 61 076-2-1 4:201 I EC 201 – 33 – Table (2 of 3) Test phase Test Title IEC 6051 Test No Severity or condition of test Measurement to be performed Title IEC 6051 Test No Requirements AP6 Cl i m ati c seq u en ce 11a AP6 Dry h eat 11i Tem p : 85 °C Du rati on : h I n su l ati on resi stan ce at h i g h tem peratu re 3a 08 AP6 Dam p h eat, cycl i c, fi rst cycl e 11m M eth od Db Tem p : 40 °C Recovery ti m e: h Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on AP6 Col d 11j Tem p : –25 °C Du rati on : h Recovery ti m e: h Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on AP6 Dam p h eat, cycl i c, rem n i n g cycl es 11m Con d i ti on s accord i n g to AP6 cycl es Recovery ti m e: h Con tact resi stan ce – M i l l i vol t l evel m eth od 2a Ri se i n rel ati on to i n i ti al val u es m Ω m ax I n su l ati on resi stan ce 3a 08 Vol tag e proof 4a Accordi n g to I n serti on an d wi th d rawal forces 3b See Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on AP7 I m pacti n g water Ω Ω 4g AP7 I P cod e secon d ch aracteri sti c n u m eral See I EC 60529 I EC 60529: 989, Test an d Test N o l eakag e on tacts AP7 I P cod e fi rst ch aracteri sti c n u m eral Du st I P6X Test Tabl e 7, see I E C 60529 I EC 60529: 989, Tabl e I P6X n o deposi t of d u st on tacts a – 34 – I EC PAS 61 076-2-1 4:201 I EC 201 Table (3 of 3) Test phase Test Title IEC 6051 Test No Severity or condition of test AP7 Con tact resi stan ce – M i l l i vol t l evel AP8 AP9 a Measurement to be performed Title IEC 6051 Test No Pol ari zi n g m eth od 3e 2a 2b Requirements Ri se i n rel ati on to i n i ti al val u es m Ω m ax Ω I n su l ati on resi stan ce 3a 08 Vol tag e proof 4a Accordi n g to I n serti on an d wi th d rawal forces 3b See Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on see 5 I t sh al l be possi bl e to correctl y al i g n an d m ate th e appropri ate m ati n g n ectors I t sh al l n ot be possi bl e to m ate th e n ectors i n an y oth er th an th e correct m an n er I t i s al l owed to perform AP7 wi th an ad d i ti on al speci m en , exten d i n g th e total n u m ber of speci m en by 7.8.2.4 Test group BP – Mechanical endurance Table 20 shows test grou p BP I EC PAS 61 076-2-1 4:201 I EC 201 – 35 – Table 20 – Test group BP (1 of 2) Test phase Test Title IEC 6051 Test No BP1 BP2 Severity or condition of test Fem al e tacts on l y tacts/speci m en si zi n g an d reten ti on force g au g e see 5 M ech an i cal operati on (h al f of th e speci fi ed n u m ber of operati on s) BP3 Cl i m ati c test BP3 Corrosi on i n d u stri al atm osph ere 9a M ech an i cal operati on (rem n i n g h al f of speci fi ed n u m ber of operati on s) Requirements G au g e reten ti on force 6e See 5 Con tact resi stan ce – M i l l i vol t l evel m eth od 2a Ri se i n rel ati on to i n i ti al val u es m Ω m ax Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on Con tact resi stan ce – M i l l i vol t l evel m eth od 2a Ri se i n rel ati on to i n i ti al val u es m Ω m ax Con tact resi stan ce – M i l l i vol t l evel m eth od 2a Ri se i n rel ati on to i n i ti al val u es m Ω m ax I n su l ati on resi stan ce 3a 08 Vol tag e proof 4a Accordi n g to Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on Speed m m /s m ax Rest 30 s (u n m ated ) Operati on s see Speed : m m /s m ax Rest ti m e: 30 s (u n m ated ) Stan d ard atm osph eri c di ti on s 11g Fl owi n g m i xed g as corrosi on – days, test m eth od accord i n g I EC 60068-2-60 H al f of th e du rati on u n m ated wi th both n ector parts exposed to th e g as an d m ated for th e rem n i n g d u rati on BP4 Measurement to be performed Title IEC 6051 Test No 9a See BP2 Ω U n m ated n ectors BP5 I P cod e secon d ch aracteri sti c n u m eral See I EC 60529 I EC 60529: 989, Test an d Test N o l eakag e on tacts – 36 – I EC PAS 61 076-2-1 4:201 I EC 201 Table 20 (2 of 2) Test phase Test Title IEC 6051 Test No Severity or condition of test BP5 BP6 BP7 Fem al e tacts on l y tacts/speci m en si zi n g an d reten ti on force g au g e see 5 Measurement to be performed Title IEC 6051 Test No Requirements Ω I n su l ati on resi stan ce 3a 08 Vol tag e proof 4a Accordi n g to I n serti on an d wi th d rawal forces 3b Requ i rem en ts see G au g e reten ti on force 6e See 5 I EC PAS 61 076-2-1 4:201 7.8.2.5 I EC 201 – 37 – Test group CP – Moisture Table 21 shows test g rou p CP Table 21 – Test group CP Test phase CP1 Test Title IEC 6051 Test No Rapi d ch an g e of tem peratu re 11d Severity or condition of test –25 °C to 85 °C, t = 30 m i n , cycl es Measurement to be performed Title IEC 6051 Test No M ech an i cal operati on 9a See BP2 CP3 El ectri cal l oad an d tem peratu re 9b Du rati on : 000 h Am b Tem p : 40 °C Cu rren t l oad acc to Recovery ti m e: h Tem p sen sor i n cen tre of speci m en 2a Ri se i n rel ati on to i n i ti al val u es m Ω m ax I n su l ati on resi stan ce 3a 08 Ω Vol tag e proof 4a Accordi n g to CP4 I m pacti n g d u st an d water a N ot req u i red a 2a Ri se i n rel ati on to i n i ti al val u es m Ω max I n su l ati on resi stan ce 3a 08 Vol tag e proof 4a Accordi n g to Test 4b Ω N ot appl i cabl e 4g See I EC 60529 I P cod e secon d ch aracteri sti c CP4 CP5 Test 4b Con tact resi stan ce – M i l l i vol t l evel m eth od Pressu re Di fferen ti al CP4 All connector styles Con tact resi stan ce – M i l l i vol t l evel m eth od Pressu re Di fferen ti al CP2 Requirements 1a U n m ated n ectors N o l eakag e on tacts I EC 60529: 989, Test an d Test Ω I n su l ati on resi stan ce 3a 08 Vol tag e proof 4a Accordi n g to Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on Test pressu re d i fferen ti al appl i es on l y to n ectors wi th g l ass to m etal seal – 38 – 7.8.2.6 I EC PAS 61 076-2-1 4:201 I EC 201 Test group DP – Endurance Table 22 shows a test grou p DP Table 22 – Test group DP Test phase Test Title DP1 Resi stan ce to fl u i ds DP2 Retreatm en t IEC 6051 Test No 9c Severity or condition of test cycl es Cl eari n g of speci m en by wash i n g bri efl y i n l i g h t petrol DP3 DP4 U n m ated n ectors 7.8.2.7 Measurement to be performed Title IEC 6051 Test No Requirement All connector styles Th e fl u i d u sed for testi n g i s u pon ag reem en t between m an u factu rer an d u ser Con tact resi stan ce M i l l i vol t l evel 2a Ri se i n rel ati on to i n i ti al val u es m Ω m ax Vol tag e proof 4a Accordi n g to Vi su al exam i n ati on 1a Th ere sh al l be n o d efect th at wou l d i m pai r n orm al operati on Test group EP – Mould/Fire N ot applicable 7.8.2.8 Test group FP – Fluids N ot appl icabl e 7.8.2.9 Test group GP – Connection method tests Table 23 shows the test g rou p GP Table 23 – Test group GP Test phase Test Title G P1 IEC 6051 Test No Severity or condition of test I EC 60352 See rel evan t I EC 60352 Sol derl ess stan d ard , n ecti on s: for screw-type screw, term i n ati on s see cri m p, rel evan t I EC 60998-2-1 i n su l ati on or I EC 60999 d i spl acem en t, i n su l ati on pi erci n g , press-i n 7.8.2.1 Test group HP – Accessories N ot appl icabl e 7.8.2.1 Test group KP – Climatic sequence N ot appl icabl e Measurement to be performed Title IEC 6051 Test No Requirement All connector styles I EC PAS 61 076-2-1 4:201 7.8.2.1 I EC 201 – 39 – Test group LP – Dynamic corrosion Not appl icabl e 7.8.2.1 Test group MP – Electrical transmission requirements These tests are applicabl e for conn ector for balanced pair cabl ing The nom inal impedance of th e system is 00 Ω Th e measurem ents sh all be perform ed on each of fou r pairs usin g the pai r/pin assig nm en t as prescribed in Annex A Di fferen t nections may resu lt in reduced performance of the connection an d shou ld be avoided Fu rther in form ation may be availabl e from th e man u factu rers of these conn ectors Cat (accordin g to I SO 1 801 ) performance level , respective to transmission ch aracteristics, is determined according to speci fic test m ethods described i n test grou p MP, see Table 24 Cat (according to I SO 1 801 ) transmission perform ance i n teroperabili ty sh all be dem onstrated by testin g th e M8 nectors wi th a Direct Fi xtu re J ack (DFJ ) or a Direct Fi xtu re Plu g (DFP) according I EC 6051 2-29-1 00 Transm ission performance and backward compati bi li ty shall be dem onstrated by testing th e female connectors wi th the fu l l range of male connectors or “test plu gs” descri bed i n I EC 6051 2-29-1 00 Al l transm ission perform ance requ iremen ts apply between th e reference planes as specified in I EC 6051 2-29-1 00 N OTE I n th e fol l owi n g Tabl e 24 f i s th e frequ en cy expressed i n M H z – 40 – I EC PAS 61 076-2-1 4:201 I EC 201 Table 24 – Test group MP (1 of 2) Test phase MP Title Test IEC 6051 Severity or Test No condition of test Al l pai rs Title I n serti on l oss Measurement to be performed IEC 6051 Test Requirements No 29a M ated n ectors Al l pai rs: ≤ 0, 04 √ f d B from to 00 M H z MHz Wh en ever th e form u l a resu l ts i n a val u e l ess th an 0, dB, th e req u i rem en t sh al l revert to 0, d B MP Al l pai rs, both d i recti on s, (pai r to pai r) N EXT l oss 29c M ated n ectors Al l pai r com bi n ati on s: ≥ 83-20l og (f) d B from M H z to 00 M H z Wh en ever th e form u l a resu l ts i n a val u e g reater th an 75 d B, th e req u i rem en t sh al l revert to 75 d B MP Al l pai rs, both d i recti on s Retu rn l oss 29b M ated n ectors Al l pai rs: ≥ 60-20 l og ( f) d B from M H z to 00 MHz Wh en ever th e form u l a resu l ts i n a val u e g reater th an 30 d B, th e req u i rem en t sh al l revert to 30 d B MP Al l pai rs, both d i recti on s, (pai r to pai r) FEXT l oss 29d M ated n ectors Al l pai r com bi n ati on s: ≥ 75, -20 l og ( f) d B from M H z to 00 M H z Wh en ever th e form u l a resu l ts i n a val u e g reater th an 75 d B, th e req u i rem en t sh al l revert to 75 d B MP Al l pai rs, both d i recti on s TCL 29f M ated n ectors Al l pai rs: ≥ 66-20l og ( f) dB from M H z to 00 M H z Wh en ever th e form u l a resu l ts i n a val u e g reater th an 50 d B, th e req u i rem en t sh al l revert to 50 d B I EC PAS 61 076-2-1 4:201 I EC 201 – 41 – Table 24 (2 of 2) Test phase Title Test IEC 6051 Test No MP Title Severity or condition of test Al l pai rs, both d i recti on s Measurement to be performed IEC 6051 Requirements Test No TCTL 29g M ated n ectors Al l pai rs: ≥ 66-20 l og ( f) d B from M H z to 00 M H z Wh en ever th e form u l a resu l ts i n a val u e g reater th an 50 d B, th e req u i rem en t sh al l revert to 50 dB MP I n pu t to ou tpu t resi stan ce M easu rem en t poi n ts as d efi n ed i n Al l i n pu t/ou tpu t n ector path s M i l l i vol t l evel m eth od 2a Accordi n g to of I EC 60603-7:2008 for si g n al d u ctors an d I EC 60603-7-1 for sh i el d i n g MP Resi stan ce u n bal an ce M easu rem en t poi n ts as d efi n ed i n Al l i n pu t/ou tpu t n ector path com bi n ati on s M i l l i vol t l evel m eth od 2a Accordi n g to 6 of I EC 60603-7:2008 Al l pai rs, both d i recti on s PS N EXT 25i M ated n ectors Al l pai rs, both d i recti on s PS FEXT MP MP Al l pai rs: ≥ 80 – 20 l og ( f) d B from M H z to 00 M H z 25i M ated n ectors Al l pai rs: ≥ 72, – 20 l og ( f) d B from M H z to 00 M H z Wh en ever th e form u l a resu l ts i n a val u e g reater th an 62 d B, th e req u i rem en t sh al l revert to 62 dB N OTE Al l m easu rem en ts to be perform ed on m ated n ectors Al th ou g h th e m ated free n ector can be di fferen t accord i n g to th e req u i rem en t of th e test stan d ards, th e sam e fi xed n ectors sh al l be u sed for each of th e tests 7.9 Test procedures and measuring methods The test m eth ods specifi ed and g i ven in the relevan t stan dards are the preferred m ethods bu t not necessaril y the onl y on es wh ich can be used I n case of dispu te, however, the specified m ethod sh al l be used U nl ess otherwise specified, al l tests shall be carri ed ou t u nder standard atm osph eric conditions for testi ng as specified in I EC 60068-1 7.1 Pre-conditioning Before the tests are perform ed, the connectors shall be precon diti on ed under condi ti ons specified i n I EC 60068-1 for a period of 24 h , un less otherwise specified by the detail product specification – 42 – I EC PAS 61 076-2-1 4:201 I EC 201 7.1 Wiring and mounting of specimens 7.1 1 Wiring Where wiri n g of test specim ens is requ ired, th e detai l produ ct specificati on sh al l tai n sufficient inform ati on to perform th e tests 7.1 Mounting When m ounti n g is required i n a test, th e nectors shal l be rig idl y m ou nted on a m etal pl ate, a pri nted board or to specified accessories, wh ichever is appl icabl e, usi ng th e n orm al m ountin g m ethod, fixi n g devices an d panel cu t-out as l d down in the detail product specification I EC PAS 61 076-2-1 4:201 I EC 201 – 43 – Annex A (informative) Contact and pair designation for balanced cabling A.1 Recommendation for cable connection As described in the el ectrical transmission properti es depend on th e pin and pair assig nm ent I n i nstal lati ons according to TI A 568 B recom mendations or in m ixed fi g urations with conn ectors of th e I EC 60603-7 series, the tact an d pair desig nation accordin g to Table A and Fig u re A is recom mended Table A.1 – Example of contact and pair designation for balanced cabling (informative) Pair Contact Colour wh i te-oran g e oran g e wh i te-g reen g reen M ale connector Fem al e conn ector Figure A.1 – Example of contact arrangement for balanced cabling (informative) _ I N TE RN ATI O N AL E LE C TR OTE C H N I C AL CO M M I S SI O N , ru e d e Vare m bé PO Box 31 CH -1 21 G e n e va S wi tze rl an d Te l : + 41 Fax: + 22 9 1 22 9 0 i n fo @ i e c ch www i e c ch