Bsi bs en 61076 2 106 2011

BS EN 61076-2-106:2011 BSI Standards Publication Connectors for electronic equipment — Product requirements Part 2-106: Circular connectors — Detail specification for connectors M 16 x 0,75 with screw-locking and degree of protection IP40 or IP (IEC 61076-2-106:2011) BS EN 61076-2-106:2011 BRITISH STANDARD National foreword This British Standard is the UK implementation of EN 61076-2-106:2011 It is identical to IEC 61076-2-106:2011 The UK participation in its preparation was entrusted to Technical Committee EPL/48, Electromechanical components and mechanical structures for electronic equipment A list of organizations represented on this committee can be obtained on request to its secretary This publication does not purport to include all the necessary provisions of a contract Users are responsible for its correct application © BSI 2011 ISBN 978 580 58854 ICS 31.220.10 Compliance with a British Standard cannot confer immunity from legal obligations This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 September 2011 Amendments issued since publication Date Text affected BS EN 61076-2-106:2011 EUROPEAN STANDARD EN 61076-2-106 NORME EUROPÉENNE August 2011 EUROPÄISCHE NORM ICS 13.220.10 English version Connectors for electronic equipment Product requirements Part 2-106: Circular connectors Detail specification for connectors M 16 x 0,75 with screw-locking and degree of protection IP40 or IP65/67 (IEC 61076-2-106:2011) Connecteurs pour équipements électroniques Exigences de produits Partie 2-106: Connecteurs circulaires Spécification particulière pour les connecteurs M 16 x 0,75 vis de degré de protection IP40 ou IP65/67 (CEI 61076-2-106:2011) Steckverbinder für elektronische Einrichtungen Produktanforderungen Teil 2-106: Rundsteckverbinder Bauartspezifikation für Steckverbinder M16 x 0,75 mit Schraubverriegelung und Schutzart IP40 oder IP65/67 (IEC 61076-2-106:2011) This European Standard was approved by CENELEC on 2011-07-26 CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member This European Standard exists in three official versions (English, French, German) A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom CENELEC European Committee for Electrotechnical Standardization Comité Européen de Normalisation Electrotechnique Europäisches Komitee für Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels © 2011 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members Ref No EN 61076-2-106:2011 E BS EN 61076-2-106:2011 EN 61076-2-106:2011 -2- Foreword The text of document (48B/2239/FDIS), future edition of IEC 61076-2-106, prepared by SC 48B, Connectors, of IEC TC 48, Electromechanical components and mechanical structures for electronic equipment, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 61076-2-106 on 2011-07-26 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights CEN and CENELEC shall not be held responsible for identifying any or all such patent rights The following dates were fixed: – latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2012-04-26 – latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2014-07-26 Annex ZA has been added by CENELEC Endorsement notice The text of the International Standard IEC 61076-2-106:2011 was approved by CENELEC as a European Standard without any modification In the official version, for Bibliography, the following note has to be added for the standard indicated: IEC 60130-9 NOTE Harmonized as EN 60130-9 BS EN 61076-2-106:2011 -3- EN 61076-2-106:2011 Annex ZA (normative) Normative references to international publications with their corresponding European publications The following referenced documents are indispensable for the application of this document For dated references, only the edition cited applies For undated references, the latest edition of the referenced document (including any amendments) applies NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies Publication Year Title IEC 60050-581 - International Electrotechnical Vocabulary Part 581: Electromechanical components for electronic equipment IEC 60068-1 + corr October +A1 1988 1988 1992 Environmental testing Part 1: General and guidance EN 60068-1 1994 IEC 60352-2 - Solderless connections Part 2: Crimped connections - General requirements, test methods and practical guidance EN 60352-2 - IEC 60512 Series Connectors for electronic equipment - Tests and measurements EN 60512 Series IEC 60512-1-100 - Connectors for electronic equipment - Tests EN 60512-1-100 and measurements Part 1-100: General - Applicable publications - IEC 60529 1989 Degrees of protection provided by enclosures EN 60529 (IP Code) + corr May 1991 1993 IEC 60664-1 2007 Insulation coordination for equipment within low-voltage systems Part 1: Principles, requirements and tests EN 60664-1 2007 IEC 61076-1 - Connectors for electronic equipment Product requirements Part 1: Generic specification EN 61076-1 - IEC 61076-2 - Connectors for electronic equipment Product requirements Part 2: Sectional specification for circular connectors EN 61076-2 - IEC 61984 2008 Connectors - Safety requirements and tests EN 61984 2009 ISO 1302 - Geometrical Product Specifications (GPS) Indication of surface texture in technical product documentation EN ISO 1302 - 1) EN 60068-1 includes A1 to IEC 60068-1 + corr October EN/HD Year - 1) BS EN 61076-2-106:2011 –2– 61076-2-106  IEC:2011 CONTENTS FOREWORD Scope Normative references General information 10 3.1 Definitions 10 3.2 Number of contacts or contact cavities 10 3.3 Ratings and characteristics 10 3.4 Marking 10 3.5 Safety aspects 10 Dimensional information 10 4.1 4.2 General 10 Survey of styles and variants 11 4.2.1 Fixed connectors 11 4.2.2 Free connectors 17 4.2.3 Accessories – Protective caps 25 4.3 Interface dimensions 26 4.3.1 Interface dimensions fixed connector for IP40 variants 26 4.3.2 Interface dimensions free connector for IP40 variants 27 4.3.3 Interface dimensions fixed connector for IP65/67 variants 28 4.3.4 Interface dimensions free connector for IP65/67 variants 29 4.3.5 Pin front view of connectors and contact position 30 4.4 Sizing gauges and retention force gauges 32 Characteristics 32 5.1 5.2 Classification into climatic categories 32 Electrical characteristics 33 5.2.1 Rated voltage – Rated impulse voltage – Pollution degree 33 5.2.2 Voltage proof 33 5.2.3 Current-carrying capacity 34 5.2.4 Contact resistance 34 5.2.5 Insulation resistance 34 5.3 Mechanical characteristics 34 5.3.1 IP degree of protection 34 5.3.2 Mechanical operation 35 5.3.3 Insertion and withdrawal forces 35 5.3.4 Contact retention in insert 35 5.3.5 Polarizing method 35 5.3.6 Vibration (sinusoidal) 35 5.3.7 Shock 35 Test schedule 36 6.1 6.2 General 36 6.1.1 Arrangement for contact resistance measurements 36 6.1.2 Arrangement for dynamic stress tests (vibration) 37 Test schedule 38 6.2.1 Test group P – Preliminary 38 6.2.2 Test group AP – Dynamic/ Climatic 39 6.2.3 Test group BP – Mechanical endurance 41 BS EN 617076-2-106:2011 61076-2-106  IEC:2011 –3– 6.2.4 Test group CP – Electrical load 42 6.2.5 Test group DP – Chemical resistivity 42 6.2.6 Test group EP – Connection method tests 43 Bibliography 44 Figure – Fixed connector, male contacts, IP40, front mounting 11 Figure – Fixed connector, male contacts, IP40, rear mounting 12 Figure – Fixed connector, male contacts, IP65/67, front mounting 12 Figure – Fixed connector, male contacts, IP65/67, rear mounting 13 Figure – Fixed connector, female contacts, IP40, front mounting 14 Figure – Fixed connector, female contacts, IP40, rear mounting 14 Figure – Fixed connector, female contacts, IP65/67, front mounting 15 Figure – Fixed connector, female contacts, IP65/67, rear mounting 16 Figure – Dimensions panel cut out IP40 16 Figure 10 – Dimensions panel cut out IP65/67 17 Figure 11 – Free connector, rewireable, straight version, cable outlet with clamping ring, male contacts, IP40 18 Figure 12 – Free connector, rewireable, straight version, flexible cable boot, male contacts, IP40 18 Figure 13 – Free connector, rewireable, right-angled version, flexible cable boot, male contacts, IP40 19 Figure 14 – Free connector, rewireable, straight version, cable outlet with clamping ring, male contacts, IP65/67 19 Figure 15 – Free connector, non-rewireable, straight version, flexible cable boot, male contacts, IP65/67 20 Figure 16 – Free connector, rewireable, right-angled version, male contacts, IP65/67 20 Figure 17 – Free connector, non-rewireable, right-angled version, male contacts, IP65/67 21 Figure 18 – Free connector, rewireable, straight version, cable outlet with clamping ring, female contacts, IP40 21 Figure 19 – Free connector, rewireable, straight version, flexible cable boot, female contacts, IP40 22 Figure 20 – Free connector, rewireable, right-angled version, flexible cable boot, female contacts, IP40 22 Figure 21 – Free connector, rewireable, straight version, cable outlet with clamping ring, female contacts, IP65/67 23 Figure 22 – Free connector, non-rewireable, straight version, female contacts, IP65/67 23 Figure 23 – Free connector, rewireable, right-angled version, female contacts, IP65/67 24 Figure 24 – Free connector, rewireable, right-angled version, female contacts, IP65/67 24 Figure 25 – Protective cap - connector with male contacts for IP40 variants 25 Figure 26 – Protective cap- connector with female contacts for IP40 variants 25 Figure 27 – Protective cap - connector with male contacts for IP65/67 variants 25 Figure 28 – Protective cap- connector with female contacts for IP65/67 variants 26 Figure 29 – Interface dimensions fixed connector for IP40 variants 26 Figure 30 – Interface dimensions free connector for IP40 variants 27 Figure 31 – Interface dimensions fixed connector for IP65/67 variants 28 BS EN 61076-2-106:2011 –4– 61076-2-106  IEC:2011 Figure 32 – Interface dimensions free connector for IP65/67 variants 29 Figure 33 – Pin front view of connectors and contact position (variants to 7a) 30 Figure 34 – Pin front view of connectors and contact position (variants 7b to 19a) 31 Figure 35 – Gauge dimensions 32 Figure 36 – Contact resistance arrangement 36 Figure 37 – Dynamic stress test arrangement 37 Table – Contact termination 10 Table – Styles of fixed connectors 11 Table – Dimension style AM 11 Table – Dimension style BM 12 Table – Dimension style CM 13 Table – Dimension style DM 13 Table – Dimension style AF 14 Table – Dimension style BF 15 Table – Dimension style CF 15 Table 10 – Dimension style DF 16 Table 11 – Dimension panel cut out IP65/67 17 Table 12 – Styles of free connectors 17 Table 13 – Dimensions style IM 18 Table 14 – Dimensions style JM 18 Table 15 – Dimensions style KM 19 Table 16 – Dimensions style LM 19 Table 17 – Dimensions style MM 20 Table 18 – Dimensions style NM 20 Table 19 – Dimensions style OM 21 Table 20 – Dimensions style IF 21 Table 21 – Dimensions style JF 22 Table 22 – Dimensions style KF 22 Table 23 – Dimensions style LF 23 Table 24 – Dimensions style MF 23 Table 25 – Dimensions style NF 24 Table 26 – Dimensions style OF 24 Table 27 – Interface dimensions fixed connector for IP40 variants 26 Table 28 – Interface dimensions free connector for IP40 variants 27 Table 29 – Interface dimensions fixed connector for IP65/67 variants 28 Table 30 – Interface dimensions free connector for IP65/67 variants 29 Table 31 – Gauges 32 Table 32 – Climatic category 32 Table 33 – Rated voltage – Impulse voltage – Pollution degree 33 Table 34 – Voltage proof connectors 34 Table 35 – Number of mechanical operations 35 Table 36 – Insertion and withdrawal forces 35 BS EN 617076-2-106:2011 61076-2-106  IEC:2011 –5– Table 37 – Number of test specimens 36 Table 38 – Test group P 38 Table 39 – Test group AP 39 Table 40 – Test group BP 41 Table 41 – Test group CP 42 Table 42 – Test group DP 42 Table 43 – Test group EP 43 BS EN 61076-2-106:2011 –6– 61076-2-106  IEC:2011 INTERNATIONAL ELECTROTECHNICAL COMMISSION CONNECTORS FOR ELECTRONIC EQUIPMENT – PRODUCT REQUIREMENTS – Part 2-106: Circular connectors – Detail specification for connectors M 16 × 0,75 with screw-locking and degree of protection IP40 or IP65/67 FOREWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees) The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”) Their preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory work International, governmental and nongovernmental organizations liaising with the IEC also participate in this preparation IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested IEC National Committees 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any misinterpretation by any end user 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications Any divergence between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter 5) IEC itself does not provide any attestation of conformity Independent certification bodies provide conformity assessment services and, in some areas, access to IEC marks of conformity IEC is not responsible for any services carried out by independent certification bodies 6) All users should ensure that they have the latest edition of this publication 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members of its technical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications 8) Attention is drawn to the Normative references cited in this publication Use of the referenced publications is indispensable for the correct application of this publication 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights IEC shall not be held responsible for identifying any or all such patent rights International Standard IEC 61076-2-106 has been prepared by subcommittee 48B: Connectors, of IEC technical committee 48: Electromechanical components and mechanical structures for electronic equipment The text of this standard is based on the following documents: FDIS Report on voting 48/2239/FDIS 48/2246/RVD Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table This publication has been drafted in accordance with the ISO/IEC Directives, Part BS EN 61076-2-106:2011 – 32 – 61076-2-106  IEC:2011 The contact or cavity marking shall be on the termination side of the connector insert as long as the size of the components allows the placement there 4.4 Sizing gauges and retention force gauges Material: tool steel, hardened = Surface roughness according to ISO 1302: Ra = 0,25 µm max 0,15 µm Figure 35 – Gauge dimensions Table 31 – Gauges 5.1 Gauge Mass g Application ∅a mm l mm P11 – Sizing 1,03 10 P12 20 Retention force 0,97 10 P21 – Sizing 1,53 10 P22 20 Retention force 1,47 10 Characteristics Classification into climatic categories Conditions: IEC 60068-1 Table 32 – Climatic category Category of temperature Climatic category 25/85/21 Damp heat steady-state Lower °C Upper °C Temperature °C Relative humidity % Days –25 +85 40 93 21 BS EN 617076-2-106:2011 61076-2-106  IEC:2011 5.2 5.2.1 – 33 – Electrical characteristics Rated voltage – Rated impulse voltage – Pollution degree IEC 60664-1 Conditions: The permissible rated voltage depends on the application or specified safety requirement Reductions in creepage or clearance distances may occur due to the printed board or wiring used and shall be duly taken into account Table 33 – Rated voltage – Impulse voltage – Pollution degree 5.2.2 Contact arrangement according to 4.3.5 Rated voltage V Rated impulse voltage kV IP40 variants IP65/67 variants Pollution degree a Pollution degree b 02-a 100 1,5 03-a 100 1,5 04-a 100 1,5 05-a 63 1,5 05-b 32 0,8 06-a 63 1,5 07-a 63 1,5 07-b 32 0,8 08-a 32 0,8 3 12-a 32 0,8 14-a 32 0,8 14-b 32 0,8 19-a 32 0,8 a In mated condition b The rated voltage and impulse voltage are based on pollution degree This results from application of the rules from IEC 60664-1 Voltage proof Conditions: IEC 60512-4-1, Test 4a Standard atmospheric conditions Mated connectors BS EN 61076-2-106:2011 – 34 – 61076-2-106  IEC:2011 Table 34 – Voltage proof connectors Values in kilovolts (kV ) Impulse withstand voltage Impulse withstand voltage Between contacts Between contacts and metal housing Contact arrangement according to 4.3.5 5.2.3 Fixed connectors Free connectors Fixed connectors Free connectors 02-a 0,84 0,84 0,84 0,84 03-a 0,84 0,84 0,84 0,84 04-a 0,84 0,84 0,84 0,84 05-a 0,84 0,84 0,84 0,84 05-b 0,5 0,5 0,5 0,5 06-a 0,84 0,84 0,84 0,84 07-a 0,84 0,84 0,84 0,84 07-b 0,5 0,5 0,5 0,5 08-a 0,5 0,5 0,5 0,5 12-a 0,5 0,5 0,5 0,5 14-a 0,5 0,5 0,5 0,5 14-b 0,5 0,5 0,5 0,5 19-a 0,5 0,5 0,5 0,5 Current-carrying capacity Conditions: 5.2.4 IEC 60512, Test 5a All contacts Values at 40 °C ambient temperature to pole (0,5mm wire gauge) =5A 12 to 19 pole (0,25mm wire gauge) = A (single contact A) Contact resistance Conditions: IEC 60512, Test 2a Standard atmospheric conditions Connecting points see 6.1.1 Contact resistance < mΩ 5.2.5 Insulation resistance Conditions: 5.3 5.3.1 IEC 60512, Test 3a, Method A Standard atmospheric conditions Insulation resistance ≥ 10 Ω Mechanical characteristics IP degree of protection IP40 for styles AM, BM, IM, JM, KM, AF, BF, IF, JF and KF according to IEC 60529 connectors in mated and locked position IP65/67 for styles CM, DM, LM, MM, NM, OM, CF, DF, LF, MF, NF and OF according to IEC 60529 connectors in mated and locked position BS EN 617076-2-106:2011 61076-2-106  IEC:2011 5.3.2 – 35 – Mechanical operation Conditions: IEC 60512, Test 9a Standard atmospheric conditions Max speed of operations = 10 mm/s Rest: 30 s, unmated Table 35 – Number of mechanical operations a Contact finish Mechanical operations Gold 500 Silver 100 Tin 20 Other types a Other mating cycles are permissible when agreed between manufacturer and user 5.3.3 Insertion and withdrawal forces Conditions: IEC 60512, Test 13b Standard atmospheric conditions Max speed = 10 mm/s Table 36 – Insertion and withdrawal forces 5.3.4 Total insertion force N Total withdrawal force N 60 max 60 max Contact retention in insert Not applicable 5.3.5 Polarizing method Conditions: 5.3.6 Vibration (sinusoidal) Conditions: 5.3.7 IEC 60512, Test 13e Engaging force: 1,5 x total insertion force but 35 N IEC 60512, Test 6d Standard atmospheric conditions Connectors in mated and locked position The fixed and free connector shall be rigidly installed in a suitable fixture as specified in 6.1.2 Vibration severity: 10 Hz to 500 Hz and 0,35 mm or g Shock Conditions: IEC 60512 Test 6c Connectors in mated and locked position The fixed and free connector shall be rigidly installed in a suitable fixture as specified in 6.1.2 Half sine shock acceleration 490 m/s² (50g) Duration of impact: 11 ms BS EN 61076-2-106:2011 – 36 – 61076-2-106  IEC:2011 Test schedule 6.1 General This test schedule shows the tests and the order in which they shall be carried out as well as the requirements to be met Unless otherwise specified, all tests shall be carried out under standard atmospheric conditions for testing as specified in IEC 60068-1, as directed by the applicable part of IEC 60512 Unless otherwise specified, mated and locked sets of connectors shall be tested Care shall be taken to keep a particular combination of connectors together during the complete test sequence, i.e when unmating is necessary for a certain test, the same connector styles as before shall be mated for the subsequent tests In the following, a mated and locked sets of connector styles is called a specimen When the initial tests have been completed, all the specimens are divided in the test groups AP,BP,CP and DP In addition 20 single contacts are used for EP Before testing commences, the connectors shall be stored for at least 24 h in the nonengaged state under standard atmospheric conditions as per IEC 60068-1 The necessary specimens are stated in Table 37 Table 37 – Number of test specimens Test group Number of specimen 6.1.1 P AP BP CP DP EP 10 3 2 20 single contacts Arrangement for contact resistance measurements See 5.2.4 Conditions: The measurement of contact resistance shall be carried out on the number of contacts specified Any subsequent measurements of contact resistance shall be made on the same contacts Figure 36 – Contact resistance arrangement BS EN 617076-2-106:2011 61076-2-106  IEC:2011 6.1.2 – 37 – Arrangement for dynamic stress tests (vibration) Conditions: see 5.3.6 and 5.3.7 Figure 37 – Dynamic stress test arrangement BS EN 61076-2-106:2011 – 38 – 6.2 6.2.1 61076-2-106  IEC:2011 Test schedule Test group P – Preliminary All specimens shall be subject to the following tests Table 38 – Test group P Test phase Title P1 Measurement to be performed Test General examination IEC 60512 Test No Severity or condition of test Unmated connectors Title IEC 60512 Test No Requirements All connector styles Visual examination 1a There shall be no defect that would impair normal operation Dimensional examination 1b The dimensions shall comply with those specified in P2 Connection points according to 6.1.1 all contacts per specimens Contact resistance – Millivolt level method 2a Initial value acc 5.2.4 P3 Test voltage 500 V ± 15 V d.c Method A Insulation resistance 3a Initial value acc 5.2.5 P4 Contact/ contact same measuring points as for P3 Voltage proof 4a According to 5.2.2 The specimen shall be divided into groups All connectors in each group shall undergo the tests specified for the relevant group BS EN 617076-2-106:2011 61076-2-106  IEC:2011 6.2.2 – 39 – Test group AP – Dynamic/ Climatic Table 39 – Test group AP Test phase Measurement to be performed Test Title IEC 60512 Test No AP1 AP2 Gauge retention force AP3 Vibration 6d Severity or condition of test Title IEC 60512 Test No Requirements All connector styles See 5.3.3 Insertion and withdrawal forces 13b Requirements see 5.3.3 Female contacts only contacts/ specimen sizing and retention force gauge see 4.4 Engaging and separating forces 16e See 4.4 Sweep cycles: 10 Full duration: h Contact disturbance 2e Duration of disturbance µs max Contact resistance – Millivolt level method 2a Rise in relation to initial values ≤10 mΩ Visual examination 1a There shall be no defect that would impair normal operation Contact disturbance 2e Duration of disturbance µs max Contact resistance – Millivolt level method 2a Rise in relation to initial values ≤10 mΩ Visual examination 1a There shall be no defect that would impair normal operation Contact resistance – Millivolt level method 2a Rise in relation to initial values ≤10 mΩ Insulation resistance 3a Initial value acc 5.2.5 Voltage proof 4a According to 5.2.2 Visual examination 1a There shall be no defect that would impair normal operation See 5.3.6 AP4 AP5 Shock Rapid change of temperature 6c 11d See 5.3.7 −25 °C to 85 °C t = 30 cycles BS EN 61076-2-106:2011 – 40 – 61076-2-106  IEC:2011 Table 39 (continued) Test phase Measurement to be performed Test Title IEC 60512 Test No Severity or condition of test Title IEC 60512 Test No Requirements All connector styles AP6 Climatic sequence 11a AP6.1 Dry heat 11i Temperature: 85 °C Duration: 16 h Insulation resistance at high temperature 3a Initial value acc 5.2.5 AP6.2 Damp heat, cyclic, first cycle 11m Method Db Temperature: 40 °C Recovery time: h Visual examination 1a There shall be no defect that would impair normal operation AP6.3 Cold 11j Temperature: −25 °C Duration: h Recovery time: h Visual examination 1a There shall be no defect that would impair normal operation AP6.4 Damp heat, cyclic, remaining cycles 11m Conditions according to AP6.2 cycles Recovery time: h Contact resistance – Millivolt level method 2a Rise in relation to initial values ≤15 mΩ Insulation resistance 3a Initial value acc 5.2.5 Voltage proof 4a According to 5.2.2 Insertion and withdrawal forces 13b Requirements see 4.4 Visual examination 1a There shall be no defect that would impair normal operation AP7 IP Protection degree IEC 60529 Table of IEC 60529 AP8 AP9 Visual examination Polarizing method 13e See 5.3.5 According to 5.3.1 1a There shall be no defect that would impair normal operation It shall be possible to correctly align and mate the appropriate mating connectors It shall not be possible to mate the connectors in any other than the correct manner The insertion and withdrawal forces acc.AP1 BS EN 617076-2-106:2011 61076-2-106  IEC:2011 6.2.3 – 41 – Test group BP – Mechanical endurance Table 40 – Test group BP Test phase Title IEC 60512 Test No BP1 BP2 Measurement to be performed Test Severity or condition of test Female contacts only contacts/specimen sizing and retention force gauge see 4.4 Mechanical operation (half of the specified number of operations) 9a BP3 Climatic test BP3.1 Damp heat steady state 11c BP4 Mechanical operation (remaining half of specified number of operations) 9a IEC 60512 Test No All connector styles Gauge retention force 16e See 4.4 Visual examination 1a There shall be no defect that would impair normal operation Contact resistanceMillivolt level method 2a Rise in relation to initial values ≤10 mΩ Contact resistance – Millivolt level method 2a Rise in relation to initial values ≤10 mΩ Insulation resistance 3a Initial value acc 5.2.5 Voltage proof 4a According to 5.2.2 Visual examination 1a There shall be no defect that would impair normal operation Insertion and withdrawal forces 13b For requirements, see 5.3.3 Gauge retention force 16e See 4.4 Speed 10 mm/s max Rest 30 s (unmated) Operations see 5.3.2 Speed: 10 mm/s max Rest time: 30 s (unmated) See BP2 Unmated connectors BP5 BP6 Title Requirements Female contacts only contacts/specimen sizing and retention force gauge see 4.4 BS EN 61076-2-106:2011 – 42 – 6.2.4 61076-2-106  IEC:2011 Test group CP – Electrical load Table 41 – Test group CP Test phase CP1 Measurement to be performed Test Title Rapid change of temperature IEC 60512 Test No 11d Severity or condition of test Mechanical Operation 9a See BP2 CP3 Electrical load and temperature 9b Duration: 000 h Amp.Temp.: 40 °C Current load according to 5.2.3 Recovery time: h Temperature: sensor in center of specimen CP4 Unmated connectors IEC 60512 Test No All connector styles 2a Rise in relation to initial values ≤10 mΩ Insulation resistance 3a Initial value acc 5.2.5 Voltage proof 4a According to 5.2.2 Contact resistance – Millivolt level method 2a Rise in relation to initial values ≤10 mΩ Insulation resistance 3a Initial value acc 5.2.5 Voltage proof 4a According to 5.2.2 Visual examination 1a There shall be no defect that would impair normal operation −25 °C to 85 °C r = h Contact resistance – cycles Millivolt level method CP2 6.2.5 Title Requirements Test group DP – Chemical resistivity Table 42 – Test group DP Test phase Measurement to be performed Test Title DP1 Resistance to fluids DP2 Retreatmen t IEC 60512 Test No Severity or condition of test 19c Upon agreement between manufacturer and user Clearing of specimen by washing briefly in light petrol DP3 DP4 Unmated connectors DP5 Solderabilit y, wetting, iron method 12b Iron size B DP6 Resistance to soldering heat, iron methode 12e Iron size B Title IEC 60512 Test No Requirement All connector styles Upon agreement between manufacturer and user Contact resistance –Millivolt level 2a Rise in relation to initial values ≤15 mΩ Voltage proof 4a According to 5.2.2 Visual examination 1a There shall be no defect that would impair normal operation BS EN 617076-2-106:2011 61076-2-106  IEC:2011 6.2.6 – 43 – Test group EP – Connection method tests Table 43 – Test group EP Test phase Measurement to be performed Test Title EP1 crimp termination s EP1.1 Tensile strength (crimped connection) IEC 60512 Test No Severity or condition of test 16d According to IEC 60352-2 Title IEC 60512 Test No Requirement All connector styles BS EN 61076-2-106:2011 – 44 – 61076-2-106  IEC:2011 Bibliography IEC 60130-9, Connectors for frequencies below MHz – Part 9: Circular connectors for radio and associated sound equipment _ This page deliberately left blank NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY 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