pump handbook (4th edition)

EDITED BY Igor J. Karassik Joseph Po Messina Paul Cooper Charles C. Heald FOURTH EDITION New York Chicago San Francisco Lisbon London Madrid Mexico City Milan New Delhi San Juan Seoul Singapore Sydney Toronto PUMP HANDBOOK Cataloging-in-Publication Data is on file with the Library of Congress. McGraw-Hill books are available at special quantity discounts to use as premiums and sales promotions, or for use in corporate training programs. For more information, please write to the Director of Special Sales, Professional Publishing, McGraw-Hill, Two Penn Plaza, New York, NY 10121-2298. Or contact your local bookstore. Pump Handbook, Fourth Edition Copyright 0 2008,2001,1986,1976 by The McGraw-Hill Companies, Inc.Al1 rights reserved. F’rinted in the United States ofAmerica. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a data base or retrieval system, without the prior written permission of the publisher. 1234567890 DOC/DOC 01210987 ISBN 978-0-07-146044-6 MHID 0-07-146044-6 This book is printed on acid-free paper. Sponsoring Editor Larry S. Hager Acquisitions Coordinator Alexis Richard Editorial Supervisor David E. Fogarty Project Manager Vastavikta Sharma, International Typesetting and Composition Copy Editor Surendra Nath Shivam Proofreader Indexer Production Supervisor Composition Shruti Pande Paul Cooper and Charles C. Heald Richard C. Ruzycka International Typesetting and Composition Art Director, Cover Jeff Weeks Cover illustration credits: Pump station-Courtesy, Alyeska Pipeline Service Company; Impeller CFD mesh-Proceedings of the 1 lth International Pump Users Symposium, sponsored by Texas A&M University. Information contained in this work has been obtained by The McGraw-Hill Companies, Inc. C‘McGraw-Hill”) from sources believed to be reliable. However, neither McGraw-Hill nor its authors guarantee the accuracy or completeness of any information published herein, and neither McGraw- Hill nor its authors shall be responsible for any errors, omissions, or damages arising out of use of this information. This work is published with the understanding that McGraw-Hill and its authors are supplying information but are not attempting to render engineering or other professional ser- vices. If such services are required, the assistance of an appropriate professional should be sought. In memory of our good friends and colleagues William C. Krutzsch Warren H. Fraser Igor J Karassik ABOUT THE EDITORS IG~R KARASSIK, now deceased, was an original editor of this book. Many of his extensive contributions to the earlier editions remain in this edition. A major figure in the pump indus- try for the greater part of the past century, he also authored six books in this field. Beginning in 1936, he wrote more than 600 articles on centrifugal pumps and related subjects, which appeared in over 1500 publications worldwide. For the greater part of his career, he held senior engineering and marketing positions within the Worthington Pump & Machinery Company, which after a number of permutations became part of the Flowserve Corporation. Igor Karassik received his B.S. and M.S. degrees in Mechanical Engineering from Carnegie Mellon University. He was a Life Fellow of the American Society of Mechanical Engineers and recipient of the first ASME Henry R. Worthington Medal (1980). JOSEPH P. MESSINA, also one of the original editors, has spent his entire career in the pump industry, and his past contributions on pump and systems engineering continue to be pre- sented in their entirety in this edition. He served as Manager ofApplications Engineering at the Worthington Pump Company. He became a Pump Specialist at the Public Service Electric and Gas Company in New Jersey, serving as a committee member of the Electric Power Research Institute to improve the performance of boiler feed pumps. He assisted in updating the Hydraulic Institute Standards and taught centrifugal pump courses. He also taught Fluid and Solid Mechanics at the New Jersey Institute of Technology and holds a B.S. in Mechanical Engineering and an M.S. in Civil Engineering from the same institu- tion. He has been a contributor to the technical journals and holds pump-related patents. PAUL COOPER has been involved in the pump industry for nearly 50 years. He began by spe- cializing in the hydraulic design of centrifugal pumps and inducers for aerospace appli- cations at TRW Inc. This was followed by a career in research and development on pump hydraulics and cavitation at the Ingersoll-Dresser Pump Company, now part of the Flowserve Corporation, where he served as the director of R&D for the company. A Life Fellow of the ASME, he received that society’s Fluid Machinery Design Award (1991), Henry R. Worthington Medal (19931, and Fluids Engineering Award (2002). He received his B.S. (Drexel University) and M.S. (Massachusetts Institute of Technology) degrees in Mechanical Engineering and a Ph.D. in Engineering from Case Western Reserve Univer- sity. He is the author of many technical papers and holds several patents on pumps. CHARLES C. HEALD has spent his entire career in the pump industry He conducted the hydraulic and mechanical design of several complete lines of single and multistage pumps for the Cameron Pump Division of Ingersoll-Rand, which became part of the Ingersoll- Dresser Pump Company. He served as Chief Engineer and Manager of Engineering and became an Engineering Fellow in the company. He continues as the editor of the com- pany’s Cameron Hydraulic Data Book. The petroleum industry has always been the focus of his efforts, and he has served for over 40 years as a member of the API 610 specification task force, receiving a resolution of appreciation from API in 1995. A Life Member of the ASME, he obtained the B.S. degree in Mechanical Engineering from the University of Maine, and he is the author of several technical articles and the holder of patents per- taining to pumps. LIST OF CONTRIBUTORS* "Able, Stephen D., B.S. (M.E.), MBA, M.S. (Eng), P.E. SECTION 3.6 DIAPHRAGM PUMPS Late Principal Engineer, Ingersoll-Rand Fluid Products, Bryan, OH Addie, Graeme, B.S. (M.E.) SECTION 4.2 APPLICATION AND CONSTRUCTION OF CENTRIFUGAL Vice President, Engineering and R&D, GIW Industries, Inc., Grovetown, GA Arnold, Conrad L., B.S. (E.E.) SECTION 9.2.3 VARIABLE SPEED FLUID DRIVES Director of Engineering, American Standard Industrial Division, Detroit, MI Ashton, Robert D., B.S. (E.T.M.E.) SECTION 5.3 CENTRIFUGAL PUMP INJECTION-WE Manager, Proposal Applications, Byron Jackson Pump Division, Borg Warner Industrial Bean, Robert, B.A. (Physics), M.S. (M.E.) SECTION 3.6 DIAPHRAGM PUMPS Engineering Manager, Milton Roy Company, Flow Control Division, Ivyland, PA Beck, Wesley W., B.S. (C.E.), P.E. C~ER 16 PUMP TESTING Hydraulic Consulting Engineer, Denver, GO. Formerly with the Chief Engineers Ofice Beckman, K. O., B.S. (M.E.) SECTION 9.2.4 GEARS Chief Engineer, Lufiin Industries, Power Transmission Division, Luflzin, TX SOLIDS HANDLING A IPS SHAFT SEALS Products, Inc., Long Beach, CA of the US. Bureau of Reclamation *Note: Positions and affiliations of the contributors generally are those held at the time the respective contributions 'Deceased were made. ix X LIST OF CONTRIBUTORS Behnke, Paul W., B.S. (M.E.), MBA, P.E. Senior Principal Engineer, Mechanical Engineering StaK Bechtel Power Corporation, Benjes, H. H., Sr., B.S. (C.E.), P.E. SECTION 12.2 SEWAGE TREATMENT Retired Partner, Black & Veatch, Engineers-Architects, Kansas City, MO Bergeron, Wallace L., B.S. (E.E.) SECTION 9.1.2 STEAM TURBINES Senior Market Engineer, Elliott Company, Jeannette, PA Bird, Jim, B.M.E. SECTION 12.1 WATER SUPPLY; SECTION 12.3 DRAINAGE AND Principal Engineer, Pump Division, Flowserve Corporation, Taneytown, MD Boyadjis, Paul A, B.S. (M.E.), M.S. (M.E.) SECTION 2.1.4 CENTRIFUGAL PUMP MECHANICAL BEHAVIOR AND VIBRATION Engineer, Mechanical Solutions, Inc., Whippany, NJ Brennan, James R., B.S. (M.I.E.) SECTION 3.7 SCREW PUMPS Manager of Engineering, Imo Pump, a member of the Colfax Pump Group, Buse, Frederic W., B.S. (Marine Engrg.) SECTION 2.2.2 CENTRIFUGAL PUMP PRIMING, SECTION 12.5 STEAM POWERPLANTS Frederick, MD IRRIGATION Monroe, NC SECTION 2.2.3.1 SEALLESS PUMPS: MAGNETIC DRIVE PUMPS; SECTION 3.1 POWER PUMP THEORY; SECTION 3.2 POWER PUMF DESIGN AND CONSTRUCTION; SECTION 8.2 MATERIALS OF CONSTRUCTION FOR NONMETALLIC (COMPOSITE) PUMPS Retired Senior Engineering Consultant, Flowserve Corporation, Phillipsburg, NJ Cappellino, C.A., B.S. (M.E.D.E.), M.S. (Product Dev’t.), P.E. SECTION 12.9 PULP AND PAPER MILLS Director of Engineering and Product Development, ITT Corporation, Industrial and Biopharm Group, Seneca Falls, NY Chaplis, William K., B.S. (M.E.), MBA SECTION 3.1 POWER PUMP THEORY; SECTION 3.2 POWER PUMP DESIGN AND CONSTRUCTION Product Engineering Manager, Flowserve Corporation, Phillipsburg, NJ Chu,Y. J., B.S. (Agncultural Machinery) M.S. (M.E.), P.E. Business Development Team Leader, Nichols Airborne Division, Parker Hannifin Clasby, Gary C., B.S. (M.E.), P.E. SECTION 12.7 CHEMICAL INDUSTRY Principal Engineer, Pump Division, Flowserve Corporation, Dayton, OH Cooper, Paul, B.S. (M.E.). M.S. (M.E.), Ph.D. (Engrg.), P.E. SI UNITS-A COMMENTARY; CHAPTER 1 INTRODUCTION: CLASSIFICATION AND SELECTION OF PUMPS; SECTION 2.1.1 CENTRIFUGAL PUMP THEORY; SECTION 2.1.2 CFD ANALYSIS OF FLOW AND PERFORMANCE; SECTION 2.1.3 CENTRIFUGAL PUMPS: HYDRAULIC PERFORMANCE AND BEHAVIOR; SECTION 6.3 CENTRIFUGAL PUMP MAGNETIC BEARINGS; SECTION 12.18.2 LIQUID ROCKET PROPELLANT PUMPS Corporation, Phillipsburg, NJ SECTION 12.18.1 AIRCRAFT FUEL PUMPS Corporation, Elyria, OH Retired Director, Advanced Technology, Ingersoll-Dresser Pumps, now Flowserve Costigan, James L., B.S. (Chem.) SECTION 12.10 FOOD AND BEVERAGE PUMPING Sales Manager, Tri-Clover Division, Ladish Company, Kenosha, WI Cronin, Richard J., B.S. (M.E.), M.S. (M.E.), P.E. SECTION 2.1.4 CENTRIFUGAL PUMP Senior Staff Engineer, Mechanical Solutions, Inc., Whippany, NJ MECHANICAL BEHAVIOR AND VIBRATION LIST OF CONTRIBUTORS xi Cunningham, Richard G., B.S. (M.E.), M.S. (M.E.), Ph.D. (M.E.) Vice President Emeritus for Research and Graduate Studies and Professor Emeritus of Cutler, Donald B., B.S. (M.E.) SECTION 9.3 PUMP COUPLINGS Technical Services Manager, Rexnord Corporation, Warren, PA Cygnor, John E., B.S. (M.E.) SECTION 12.18.1 AIRCRAFT FUEL R~PS Retired Manager, Advanced Fluid Systems, Hamilton Sundstrand, Rockford, IL Czarnecki, G. J., B.Sc., MSc. (Tech.) SECTION 3.7 SCREW PUMPS Chief Engineer (Retired), Imo Pump, a member of the Colfax Pump Group, Monroe, NC Dahl, Trygve, B.S. (M.E.), M.S. (Mfg. Systems Engrg.), Ph.D. (M.E.), P.E. CHAPTER 14 VP Technology, Intelliquip, LLC, Bethlehem, PA. Day, Michael W., B.S. (Ch.E.1, SECTION 12.9 P~LP AND PAPER MILLS Product Manager, ITT Corporation, Industrial and Biopharm Group, Seneca Falls, NY Denault, Gregory, M., B.S. (M. E.) SECTION 2.2.3.1 MAGNETIC DRIVE Pmps Senior Engineer, Flowserve Corporation, Pump Division, Dayton, OH Dijkers, Ronald J. H., B.S. (M.E.), SECTION 13.1 Imms, SUCTION PIPING, AND STR~WERS Senior Hydraulic Engineer, Flowserve Corporation, Hengelo, Netherlands DiMasi, Mario, B.S. (M.E.), M.B.A. SECTION 12.4 FIRE PUMPS District Manager, Peerless Pump, Union, NJ Divona, A. A, B.S. (M.E.) SECTION 9.1.1 ELECTRIC MOTOW AND MOTOR CONTROLS Account Executive, Industrial Sales, Westinghouse Electric Corporation, Hillside, NJ Dolan, A. J., B.S. (E.E.), M.S. (E.E.), P.E. SECTION 9.1.1 ELECTRIC MOTORS AND MOTOR Fellow District Engineer, Westinghouse Electric Corporation, Hillside, NJ Dornaua, Wilson L., B.S. (C.E.), P.E. Pump Consultant, Lafayette, CA Drane, John, C.Eng., M.I. (Ch.E) FOOD AND BEVERAGE PUMPING Technical Support Engineer, Mono Pumps Limited, Manchester, England, UK OElvitsky, A. W., B.S. (M.E.), M.S. (M.E.), P.E. SECTION 12.8 PETROLEUM INDUSTRY Late Vice President and Chief Engineer, United Centrifugal Pumps, San Jose, CA "Foster, W. E., B.S. (C.E.), P.E. SECTION 12.2 SEWAGE TREATMENT Partner, Black & Veatch, Engineers-Architects, Kansas City, MO "Fraser, Warren H., B.M.E. SECTION 2.1.3 CENTRIFUGAL PUMPS: HYDRAULIC Late Chief Design Engineer, Worthington Pump Group, McGraw-Edison Company, Freeborough, Robert M., B.S. (Min.E.1 SECTION 3.3 STEAM PUMPS Manager, Parts Marketing, Worthington Corporation, Timonium, MD Furst, Raymond B. SECTION 12.18.2 LIQUID ROCKET PROPELLANT PUMPS Retired Manager of Hydrodynamics, Rocketdyne, mw The Boeing Company, Camga hrk, CA SECTION 7.1 JET F'LJMP THEORY Mechanical Engineering, Pennsylvania State University, University Park, PA SELECTING AND PURCHASING PUMPS CONTROLS SECTION 13.1 INTAKES, SUCTION PIPING, AND STRAINERS SECTION 12.10 PERFORMANCE AND BEHAVIOR Harrison, NJ "Deceased xii LIST OF CONTRIBUTORS Gaydon, Matthew A, B.S. (M.E.), M.S. (M.E.) SECTION 2.1.4 CENTRIFUGAL PUMP Senior Engineer, Bechtel Power Corporation, Baltimore, MD Giberson, Melbourne F., B.S. (M.E.), M.S. (Applied Mechanics), Ph.D. (Applied President and Sr: Technical Officel; TRI Transmission & Bearing Corp. I Turbo Research, Giddings, J. F., Diploma, Mechanical, Electrical, and Civil Engineering SECTION 12.9 Development Manager, Parsons & Whittemore, Lyddon, Ltd., Croydon, England Glanville, Robert H., M.E. SECTION 12.15 METERING Vice President Engineering, BIl? A Unit of General Signal, Providence, RI Goodman, W. G., B.S. (M.E.T) SECTION 6.1 CENTRIFUGAL PUMP BEARINGS Engineering Manager, ITT Goulds Pumps, Seneca Falls, NY Guinzburg, Adiel, B.Sc. (Aero. E.), M.S. (Aero.), Ph.D. (M.E.) SECTION 12.18.2 LIQUID Deputy, Development Process Excellence, The Boeing Company, Seattle, WA "Gunther, F. J., B.S. (M.E.), M.S. (M.E.) SECTION 9.1.3 ENGINES Late Sales Engineer, Waukesha Motor Company, Waukesha, WI Haentjens, W. D., B.M.E., M.S. (M.E.), P.E. SECTION 12.11 MINING Manager, Special Pumps and Engineering Services, Hazleton Pumps, Inc., Hazleton, PA Halverson, Loern A., B.S. (M.E.), M.S. (M.E.), P.E. SECTION 9.2.1 PERMANENT-MAGNET Engineering Manager, MagnaDrive Corporation, Belleuue, WA Hawkins, Larry, B.S. (M.E.), M.S. (M.E.) SECTION 6.3 CENTRIFUGAL PUMP Principal, Calnetix, Torrance, CA Heald, Charles C., B.S. (M.E.) SECTION 2.2.1 CENTRIFUGAL PUMPS: MAJOR MECHANICAL BEHAVIOR AND VIBRATION Mechanics), P.E. SECTION 9.2.3 VARIABLE SPEED FLUID DRIVES Inc., Lionuille, PA PULP AND PAPER MILLS ROCKET PROPELLANT PUMPS ADJUSTABLE-SPEED DRIVES MAGNETIC BEARINGS COMPONENTS; SECTION 6.1 CENTRIFUGAL PUMP BEARINGS; SECTION 12.8 PETROLEUM INDUSTRY; SECTION 13.1 INTAKES, SUCTION PIPING, AND STRAINERS; CHAPTER 15 INSTALLATION, OPERATION, AND MAINTENANCE Retired Chief Engineer IEngineering Fellow, Ingersoll-Dresser Pump Company, now Flowserve Corporation, Phillipsburg, NJ Hendershot, J. R., B.S. (Physics) SECTION 9.1.1 ELECTRIC MOTORS AND MOTOR CONTROLS; SECTION 9.2.2 SINGLE-UNIT ADJUSTABLE-SPEED ELECTRIC DRIVES President, Motorsoft, Inc., Lebanon, OH Highfill, Greg. S., B.S. (E.T.), P.E. SECTION 9.2.1 PERMANEWMAGNET ADJUSTABLE-SPEED Director of Engineering, MagnaDrive Corporation, Bellevue, WA Hosangadi, Ashvin, B.S., M.S. Ph.D. SECTION 2.1.2 CFD ANALYSIS OF FLOW Principal Engineer, Combustion Research and Flow Technology, Inc., Pipersville, PA House, D. A, B.S. (M.E.) SECTION 12.2 SEWAGE TREATMENT Principal Engineer, Pump Division, Flowserve Corporation, lbneytown, MD DRIVES AND PERFORMANCE "Deceased LIST OF CONTRIBUTORS xiil Huebner, Michael B., B.S. (Engrg. Technology) SECTION 5.2 CENTRIFUGAL PUMP Principal Engineer, Flowserve Corporation, Deer Park, TX Jaskiewicz, Stephen A, B.A. (Chemistry) SECTION 2.2.3.2 SEALLESS PUMPS: CANNED Product Manager, Chempump (Division of Crane Pumps & Systems, Inc.), Warrington, PA Jones, Graham, B.S. (M.E.), M.B.A. SECTION 6.3 CENTRIFUGAL PUMP MAGNETIC BEARINGS Former Project Manager for Magnetic Bearings, Technology Insights, Sun Diego, CA Jones, R. L., B.S. (M.E.), M.S. (M.E.), P.E. Rotating Equipment Consultant, Retired from Shell Global Solutions, Houston, TX Jumpeter, Alex M., B.S. (Ch.E.1 SECTION 7.2 JET PUMP APPLICATIONS Engineering Manager, Process Equipment, Schutte and Koerting Company, Cornwells Kalix, David A, B.S. (CbE.) Senior Product Development Engineer, Yarway Corporation, Blue Bell, PA 'Karassik, Igor J., B.S. (M.E.), M.S. (M.E.), P.E. SECTION 2.2.1 CENTRIFUGAL PUMPS: MECHANICAL SEALS MOTOR PUMPS SECTION 12.8 PETROLEUM INDUSTRY Heights, PA SECTION 11.4 MINIMUM FLOW CONTROL SYSTEMS MATOR COMPONENTS; SECTION 2.2.2 CENTRIFUGAL PUMP PRIMING; SECTION 12.5 Chief Consulting Engineer; Worthington Group, McGraw-Edison Company, Basking Kawohl, Rudolph, Dipl. Ing. SECTION 12.4 FIRE PUMPS Retired Engineering Manager, Ingersoll-Dresser Pumps, now Flowserve Corporation, Kelly, William J., B.S. (M.E.), M.S. (M.E.), P.E. SECTION 2.1.4 CENTRIFUGAL PUMP Principal Engineer, Mechanical Solutions, Inc., Whippany, NJ "Kittredge, C. P., B.S. (C.E.), Doctor of Technical Science (M.E.) SECTION 2.1.3 CENTRIFUGAL PUMPS: HYDRAULIC PERFORMANCE AND.BEHAVIOR Consulting Engineer, Princeton, NJ 'Koch, Richard P., B.S. (M.E.) SECTION 12.5 STEAM POWER PLANTS Late Manager of Engineering, Pump Services Group, Flowserve Corporation, Kron, H. O., B.S. (M.E.), P.E. SECTION 9.2.4 GEARS Executive Vice President, Philadelphia Gear Corporation, King of Prussia, PA "Krutzsch, W. C., B.S. (M.E.), P.E. SI Urns-A COMMENTAR~ CHAPTER 1 INTRODUCTION: Late Director, Research and Development, Engineered Products, Worthington Pump Landon, Fred K, B.S. (Aero. E.), P.E. SECTION 9.3 PUMP COUPLINGS Manager, Engineering, Rexnord, Inc., Houston, TX Larsen, Johannes, B.S. (C.E.), M.S. (M.E.) SECTION 13.2 INTAKE MODELING Retired Vice President, Alden Aesearch Laboratory, Inc., Holden, MA Lee, Jinkook, B.S. (M.E.), M.S. (M.E.), Ph.D. SECTION 12.16 CRYOGENIC PUMPS FOR Chief Engineer, Aerospace Division, Eaton Corporation, Cleveland, OH STEAM POWER PLANTS; CHAPTER 15 INSTALLATION, OPERATION, AND MAINTENANCE Ridge, NJ Arnage, France MECHANICAL BEHAVIOR AND VIBRATION Phillipsburg, NJ CMSIFICATION AND SELECTION OF PUMPS Group, McGraw-Edison Company, Harrison, NJ LIQUEFIED GAS SERVICE 'Deceased xiv LIST OF CONTRIBUTORS Link, Ellen E., B.S., M.S., (Materials Science and Engineering) SECTION 8.1 METALLIC Materials Engineer, Ingersoll-Rand Company, Huntersville, NC Lippincott, J. K., B.S. (M.E.) SECTION 3.7 SCREW PCTMPS Vice President, General Manager (Retired), Imo Pump, a member of the Colfax Pump Little, C.W., Jr., B.E. (E.E.), D. Eng. SECTION 3.8 VANE, GEAR, AND LOBE Pmps Former Vice President, General Manager, Manufactured Products Division, Waukesha Foundry Company, Waukesha, WI Mahan, James W., B.S. (M. E.), MBA SECTION 9.3 Director of Engineering, Lovejoy Inc., Downers Grove, TX Marscher, William D., B.S. (M.E.), M.S. (M.E.), P.E., Fellow STLE SECTION 2.1.4 President and Technical Director, Mechanical Solutions, Inc., Whippany, NJ Martin,C. Samuel,B.S.(C.E.),M.S. (C.E.),Ph.D. (C.E.1,P.E. SECTION 11.3 WATERHAMMER; Emeritus Professor, Georgia Institute of Technology Maxwell, Horace J., B.S. (M.E.) SECTION 11.4 MINIMUM FLOW CONTROL SYSTEMS Director of Engineering, Yarway Corporation, Blue Bell, PA Mayo, Howard A, Jr., B.S. (M.E.), P.E. SECTION 9.1.4 HYDRAULIC TURBINES Consulting Engineer, Hydrodynamics Ltd., York, PA McCaul, Colin O., B.S., M.S. (Metallurgical Engrg.), P.E. SECTION 8.1 METALLIC Pump Division Metallurgist, Flowserve Corporation, Phillipsburg, NJ McGuire, J. T., B.S. (M.E.) SECTION 12.8 PETROLEUM INDUSTRY Director, Applied Technology, Flowserve Corporation, Vernon, CA Messina, Joseph P., B.S. (M.E.), M.S. (C.E.), P.E. SECTION 11.1 GENERAL CHARACTERISTICS OF PLJMPING SYSTEMS AND SYSTEM-HEAD CURVES; SECTION 11.2 BRANCH-LINE PUMPING SYSTEMS Consultant Miller, Alan C., B.S. (M.E.) CHAPTER 16 PUMP TESTING Senior Upgrades Engineer, Pump Division, Flowserve Corporation, Taneytown, MD Miller, Ronald S., BSc. (M.E.), B.Sc. (Metallurgical Engrg.) SECTION 8.1 METALLIC Manager, Advanced Materials Engineering, Ingersoll-Rand Company Nardone, Richard A, B.S. (M.E.) SECTION 12.9 PULP AND PAPER MILLS Product Manager, ITT Corporation, Industrial and Biopharm Group, Seneca Falls, hT Nelik, Lev, B.S., M.S., Ph.D., P.E. SECTION 3.8 VANE, GEAR, AND LOBE Pmps President and Technical Director, Pumping Machinery, LLC, Atlanta GA Netzel, James P., B.S. (M.E.) SECTION 5.1 CENTRIFUGAL Pmp PACKING Chief Engineer, John Crane, Inc., Morton Grove, IL Nolte, P. A, B.S. (M.E.) SECTION 12.17 PORTABLE TRANSFER OF HAZARDOUS LIQUIDS Director ofAgricultura1 Business, Flowserve Corporation, Memphis, TN Nuta, D., B.S. (C.E.), M.S. (Applied Mathematics and Computer Science), P.E. SECTION 12.6.2 NUCLEAR PUMP SEISMIC QUALIFICATIONS Associate Consulting Engineer, Ebasco Services, Inc., New York, NY MATERIALS AND DAMAGE MECHANISMS Group, Monroe, NC PLTMP COUPLINGS CENTRIFUGAL PCTMP MECHANICAL BEHAVIOR AND VIBRATION SECTION 12.14 PLJMPED STORAGE MATERIALS AND DAMAGE MECHANISMS MATERIALS AND DAMAGE MECHANISMS [...]... Sealless Pumps I 2.329 2.2.3 2.2.3.1 Magnetic Drive Pumps I 2.331 2.2.3.2 Canned Motor Pumps I 2.349 V vi CONTENTS Chapter 3 Displacement Pumps 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.1 Power Pump Theory I 3.3 Power Pump Design and Construction I 3.21 SteamPumps I 3.37 Displacement Pump Performance, Instrumentation, and Diagnostics I 3.63 Displacement Pump Flow Control I 3.75 Diaphragm Pumps I 3.85 Screw Pumps... Lobe Pumps I 3.123 Chapter 4 Solids Pumping 4.1 4.2 4.3 4.1 Hydraulic Transport of Solids I 4.3 Application and Construction of Centrifugal Solids Handling Pumps I 4.33 Construction of Solids-Handling Displacement Pumps I 4.49 5.1 Chapter 5 Pump Sealing 5.1 5.2 5.3 Centrifugal Pump Packing I 5.3 Centrifugal Pump Mechanical Seals I 5.17 Centrifugal Pump Injection-Type ShaR Seals I 5.63 Chapter 6 Pump. .. Centrifugal Pumps 2.1 2.1 2.2 Centrifugal Pump Theory,Analysis, and Performance I 2.3 2.1.1 Centrifugal Pump Theory I 2.3 CFD Analysis of Flow and Performance I 2.97 2.1.2 2.1.3 Centrifugal Pumps: Hydraulic Performance and Behavior I 2.121 Centrifugal Pump Mechanical Behavior and Vibration I 2.191 2.1.4 Centrifugal Pump Construction I 2.249 2.2.1 Centrifugal Pumps: Major Components I 2.249 2.2.2 Centrifugal Pump. .. Centrifugal Pump Bearings I 6.3 Oil Film Journal Bearings I 6.13 Centrifugal Pump Magnetic Bearings I 6.43 Chapter 7 Jet Pumps 7.1 7.2 7.1 Jet PumpTheory I 7.3 Jet Pump Applications I 7.23 Chapter 8 Materials of Construction 8.1 ~ 8.1 8.2 Metallic Materials and Damage Mechanisms I 8.3 Materials of Construction for Nonmetallic (Composite) Pumps I 8.51 Chapter 9 Pump Drivers and Power Transmission 9.1 Pump. .. driving these pumps in new airframes; Screw Pumps; Vane, Gear, and Lobe Pumps; Electric Motors and Motor Controls; Permanent Magnet Adjustable Speed Drives; Variable Speed Fluid Drives; Gears; Pump Couplings; Centrifugal Pump Mechanical Seals; Drainage and Irrigation; Metallic Materials and Damage Mechanisms; Pulp and Paper Mills; Heating and Air-conditioning; Selecting and Purchasing Pumps; and Pump Testing... Centrifugal Solids Handling Pumps, a companion to the preceding section that clearly presents the slurry pumps used for such transport; and Jet Pump Theory, another classic that treats both single- and two-phase jet pumping As the reader will see in the heading of each section, many contributors have prepared or assisted in the preparation of these sections for the Pump Handbook, and the editors take... is the case with positive displacement pumps, whether they are reciprocating or rotary in configuration Rather, a centrifugal pump delivers useful energy to the fluid or “pumpage” largely through velocity changes that occur as this fluid flows through the impeller and the associated fxed passageways of the pump; that is, it is a “rotodynamic pump All impeller pumps are rotodynamic, including those... Single-Unit Adjustable-Speed Electric Drives I 9.111 9.2.3 Variable Speed Fluid Drives I 9.129 9.2.4 Gears I 9.147 Pump Couplings I 9.169 Chapter 10 Pump Noise 10.1 Chapter 11 Pump Systems 11.1 11.1 11.2 11.3 11.4 General Characteristics of Pumping Systems and System-Head Curves 1 11.3 Branch-Line Pumping Systems I 11.83 Waterhammer I 11.91 Minimum Flow Control Systems I 11.123 ChaDter 12 Pumr, Services 12.1... and Irrigation I 12.47 FirePumps I 12.63 Steam Power Plants I 12.79 Nuclear I 12.117 12.6.1 Nuclear Electric Generation I 12.117 12.6.2 Nuclear Pump Seismic Qualifications / 12.139 Chemical Industry I 12.151 Petroleum Industry I 12.169 Pulp and Paper Mills I 12.191 Food and Beverage Pumping I 12.233 Mining I 12.243 Marinepumps I 12.261 Heating and Air Conditioning I 12.299 Pumped Storage I 12.309 Metering... configuration shown for this Ns Rotary positive displacement machines such as vane pumps, gear pumps, and a variety of screw pump configurations (all commonly called “rotary pumps”) are more appropriate for the lower values of N,, the lowest Ns-values requiring reciprocating (piston or plunger) positive displacement pumps Single-suction rotors are shown in Figure 3; however, if there are two inlets . Centrifugal Pump Priming I 2.317 2.2.3 Sealless Pumps I 2.329 2.2 Centrifugal Pump Construction I 2.249 2.2.3.1 Magnetic Drive Pumps I 2.331 2.2.3.2 Canned Motor Pumps I 2.349. 3 Displacement Pumps 3.1 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 Power Pump Theory I 3.3 Power Pump Design and Construction I 3.21 SteamPumps I 3.37 Displacement Pump Performance,. Diagnostics I 3.63 Displacement Pump Flow Control I 3.75 Diaphragm Pumps I 3.85 Screw Pumps I 3.99 Vane, Gear, and Lobe Pumps I 3.123 Chapter 4 Solids Pumping 4.1 4.1 Hydraulic Transport