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compressor selection and sizing

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  • Contents

  • Preface

  • Acknowledgments

  • 1. Overview

    • Compression Methods

    • Intermittent Cycle Compressors

      • Reciprocating Compressors

      • Rotary Compressors

    • Continuous Compression Compressors

      • Ejectors

      • Dynamic Compressors

  • 2. Basic Relationships

    • Gas and Vapor

      • Perfect Gas Equation

    • Compressibility

      • Generalized Compressibility Charts

    • Partial Pressure

    • Gas Mixtures

      • Specific Heat Ratio

    • Specific Gravity

    • Mixture Compressibility

    • Humidity

    • Flow

    • Acoustic Velocity

    • Equations of State

      • Moliier Charts

      • First Law of Thermodynamics

      • Second Law of Thermodynamics

    • Theoretical Work

      • Real Gas Exponent

      • Power

      • Velocity Head

    • Intercooling

      • Isothermal Compression

  • 3. Reciprocating Compressors

    • Description

      • Classification

      • Arrangement

      • Drive Methods

    • Mechanics

      • Cylinders

      • Pistons and Rods

      • Valves

      • Distance Piece

      • Rod Packing

      • Crankshaft and Bearings

      • Frame Lubrication

      • Cylinder and Packing Lubrication

      • Cooling

      • Pulsation Control

  • 4. Rotary Compressors

    • Common Features

      • Arrangements and Drivers

    • Helical Lobe

      • History

      • Operating Principles

      • Displacement

      • Dry Compressors

      • Flooded Compressors

      • Flooding Fluid

      • Application Notes—Dry Compressors

      • Application Notes—Flooded Compressor

      • Rotors

      • Bearings and Seals

      • Timing Gears

    • Straight Lobe

      • Sizing

      • Applications

      • Mechanical Construction

    • Sliding Vane

    • Liquid Piston

      • Operation

  • 5. Centrifugal Compressors

    • Shaft End Seals

      • Restrictive Seals

      • Liquid Buffered Seals

      • Dry Gas Seals

      • Capacity Control

    • References

  • 6. Axial Compressors

    • Historical Background

    • Performance

      • Blades

      • Compression Cycle

      • Reaction

      • Stagger

      • Curve Shape

    • Mechanical Design

      • Casings

      • Stators

      • Casing Connections

      • Rotor

      • Shaft

      • Biading

      • Balance Piston

      • Seals

      • Maintenance

  • 7. Drivers

    • Electric Motors

      • Voltage

      • Enclosures

      • Totally Enclosed Motors

      • Division 1 Enclosures

      • inert Gas-filled

      • Insulation

      • Service Factor

      • Synchronous Motors

      • Brushless Excitation

      • Motor Equations

    • Compressor and Motor

      • Selecting Compressor Motors

      • Starting Characteristics

      • Starting Time

      • Enclosure Selection

      • Enclosure Applications

    • Variable Frequency Drives

      • Motor

    • Steam Turbines

      • Steam Temperature

      • Operation Principles

      • Steam Turbine Rating

    • Gas Engines

    • Gas Turbines

      • Gas Turbine Types

      • Gas Turbine Economics

      • Sizing and Application

    • Expansion Turbines

      • Types

      • Operation Limits

      • Power Recovery

      • Refrigeration

      • Condensation

      • Expander Applications

  • 8. Accessories

    • Lubrication Systems

      • Reservoir

      • Pumps and Drivers

      • Relief Valves

      • Pressure Control Valves

      • Startup Control

      • Check Valves

      • Coolers

      • Filters

      • Transfer Valves

      • Accumulators

      • Seal Oil Overhead Tank

      • Lube Oil Overhead Tank

      • Seal Oil Drainers

      • Degassing Drum

      • System Review

    • Dry Gas Seal Systems

      • System Design Considerations

      • Dry Gas Seal System Control

      • Dry Gas Seal System Filters

    • Gears

      • Gear Design and Application

      • Rotors and shafts

      • Housing

    • Instrumentation

      • Overview

      • Pressure

      • Temperature

      • Flow

      • Torque

      • Rod Drop Monitor

      • Molecular Weight

    • Vibration

      • Vibration Sensors

      • Seismic Sensors

      • Proximity Sensors

      • Axial Shaft Motion

      • Radial Shaft Vibration

    • Control

      • Analysis of the Controlled System

      • Pressure Control at Variable Speed

      • Volume Control at Variable Speed

      • Weight Flow Control with Variable Stator Vanes

      • Pressure Control at Constant Speed

      • Volume Control at Constant Speed

      • Weight Flow Control at Constant Speed

      • Anti-Surge Control

  • 9. Dynamics

    • Balance

      • Basics

      • Unbalance

    • Balance Methods

      • Shop Balance Machine

      • High Speed Balancing

      • Field Balancing

    • Reciprocating Shaking Forces

    • Rotary Shaking Forces

    • Rotor Dynamics

      • Damped Unbalance Response

      • Torsionals

      • Torsional Damping and Resilient Coupling

  • 10. Testing

    • Operational Tests

      • Mechanical Running Test

    • Objectives of Centrifugal Compressor Mechanical Tests

      • Rotor Dynamics Verification

      • String Testing

      • Stability

      • Helical-Lobe Compressor Test

      • Reciprocating Compressor Test

      • Spare Rotor Test

      • Static Gas Test

      • Testing of Lubrication Systems

      • Shop Performance Test

      • Test Codes

      • Loop Testing

      • Gas Purity

      • Sidestream Compressors

      • Test Correlation

      • Reynolds Number

      • Abnormalities in Testing

      • Field Testing

      • Planning

      • Flow Meters

      • Gas Composition

      • Location

      • Power Measurement

      • Speed

      • Conducting the Test

  • 11. Negotiation and Purchasing

    • Preliminary Sizing

    • Specifications

      • Basic Data

      • Operations

    • Writing the Specification

      • Specification Outline

      • Basic Design

      • Materials

      • Bearings

      • Accessories

      • Lube and Seal System

      • Drivers

      • Gear Units

      • Couplings

      • Mounting Plates

      • Controls and Instrumentation

      • Inspection and Testing

      • Vendor Data

      • Guarantee and Warranty

    • Bid and Quotation

    • Bid Evaluation

    • Pre-Award Meeting

    • Purchase Specification

    • Award Contract

    • Coordination Meeting

    • Engineering Reviews

    • Inspections

    • Tests

    • Shipment

    • Site Arrival

    • Installation and Startup

      • Commissioning the Compressor

      • Commissioning the Lube Oil System

    • Successful Operation

  • 12. Reliability Issues

    • General

      • Robust Design

    • The Installation

      • Foundations

      • Suction Drums

      • Piping

    • Compressors

      • Type Comparison

      • Positive Displacement Rotary Compressors

      • Centrifugal Compressors

      • Axial Compressors

    • System Components

      • Lubrication

      • Couplings

    • Quality

      • Methodology

      • Manufacturing Tolerances

    • Summary

  • Appendix A—Conversion Factors

  • Appendix B—Pressure-Enthalpy and Compressibility Charts

  • Appendix C—Physical Constants of Hydrocarbons

  • Appendix D—Labyrinth and Carbon Ring Seal Leakage Calculations

  • Index

    • A

    • B

    • C

    • D

    • E

    • F

    • G

    • H

    • I

    • K

    • L

    • M

    • N

    • O

    • P

    • Q

    • R

    • S

    • T

    • U

    • V

    • W

Nội dung

[...]... Displacement Compressors IX Axial-Flow 60- 50 Compressors Centrifugal Compressors 60 70 80 90 100 110 120 PERCENT FLOW Figure 1-3 General performance curve for axial flow, centrifugal, and positive isplacement Compressors: Selection and Sizing Intermittent Mode Compressors Reciprocating Compressors The reciprocating compressor is probably the best known and the most widely used of all compressors It... helical-lobe compressor is the most ophisticated and versatile of the rotary compressor group and operates at he highest rotor tip Mach number of any of the compressors in the rotary amily This compressor is usually referred to as the "screw compressor" r the "SRM compressor. " The application range of the helical-lobe compressor is unique in that bridges the application gap between the centrifugal compressor and. .. extended to 20 psi The sliding-vane compressor uses a single rotating element (see Figure 1-8) The rotor is mounted eccentric to the center of the cylinder portion f the casing and is slotted and fitted with vanes The vanes are free to Compressors: Selection and Sizing Figure 1-8 Cross section of a sliding vane compressor (Courtesy of A-C Compressor Corporation) move in and out within the slots as the... perform the compression in an intermittent mode 3 They do not use inlet and discharge valves The helical and spiral-lobe compressors are generally similar and use wo intermeshing helical or spiral lobes to compress gas between the obes and the rotor chamber of the casing The compression cycle begins Compressors: Selection and Sizing s the open part of the spiral form of the rotors passes over the inlet... 1-1 Chart of compressor types Overview diagrams the relationship of the various compressors by type Figure 1-2 hows the typical application range of each compressor, and Figure 1-3 ompares the characteristic curves of the dynamic compressors, axial and entrifugal, with positive displacement compressors 200 o < DC yj QC 3 Ul cc a FLOW RATE (CFM) Figure 1-2 Typical application ranges of compressor types... referred to as side- 2 Compressors: Selection and Sizing treams Pressures of the multistage machine are quite varied, and difficult o generalize because of the many factors that control pressure Centrifuals are in service at relatively high pressures up to 10,000 psi either as a ooster or as the result of multiple compressors operating in series Axial compressors are large-volume compressors that are... is ingested by the compressor, acted upon, and discharged, efore the cycle is repeated The continuous compression mode is one in which the gas is moved into the compressor, is acted upon, moved hrough the compressor, and discharged without interruption of the flow t any point in the process Compressors using the intermittent compression mode are referred to s positive displacement compressors, of which... single-stage compressor When multiple ylinders on a common frame are connected in series, usually through a ooler, the arrangement is referred to as a multistage compressor Figures 1–4 and 1-5 are typical reciprocating compressor arrangements, beginning with the single-stage and ending with a more complex multistage Figure 1-4 A three-stage single-acting reciprocating compressor (Courtesy of ngersoll Rand)... Compression Compressors Ejectors Continuous compression compressors are of two types: ejector and dynamic The ejector can first be identified as having no moving parts (see Figure 1–10) It is used primarily for that feature as it is not as efficient as most of he mechanical compressors Simplicity and the lack of wearing parts conribute to the unit's inherent reliability and low-maintenance expense 0 Compressors:... pressure the compressor can generate The dynamic compressors are urther subdivided into three categories, based primarily on the direction f flow through the machine These are radial, axial, and mixed flow The radial-flow, or centrifugal compressor is a widely used compresor and is probably second only to the reciprocating compressor in usage n the process industries A typical multistage centrifugal compressor . Cycle Compressors 4 Reciprocating Compressors. Rotary Compressors. Continuous Compression Compressors 9 Ejectors. Dynamic Compressors. 2. Basic Relationships 14 Introduction 14 Gas and . pulp and paper, and utilities. A few typical applications are air separation, vapor extraction, refrigeration, steam recompression, process and plant air. 2 Compressors: Selection and . Accessories. Lube and Seal System. Drivers. Gear Units. Couplings. Mounting Plates. Controls and Instrumentation. Inspection and Testing. Vendor Data. Guarantee and Warranty. Bid and Quotation

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