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THÔNG TIN TÀI LIỆU
Cấu trúc
Contents
Preface
Acknowledgments
1. Overview
Compression Methods
Intermittent Cycle Compressors
Reciprocating Compressors
Rotary Compressors
Continuous Compression Compressors
Ejectors
Dynamic Compressors
2. Basic Relationships
Gas and Vapor
Perfect Gas Equation
Compressibility
Generalized Compressibility Charts
Partial Pressure
Gas Mixtures
Specific Heat Ratio
Specific Gravity
Mixture Compressibility
Humidity
Flow
Acoustic Velocity
Equations of State
Moliier Charts
First Law of Thermodynamics
Second Law of Thermodynamics
Theoretical Work
Real Gas Exponent
Power
Velocity Head
Intercooling
Isothermal Compression
3. Reciprocating Compressors
Description
Classification
Arrangement
Drive Methods
Mechanics
Cylinders
Pistons and Rods
Valves
Distance Piece
Rod Packing
Crankshaft and Bearings
Frame Lubrication
Cylinder and Packing Lubrication
Cooling
Pulsation Control
4. Rotary Compressors
Common Features
Arrangements and Drivers
Helical Lobe
History
Operating Principles
Displacement
Dry Compressors
Flooded Compressors
Flooding Fluid
Application Notes—Dry Compressors
Application Notes—Flooded Compressor
Rotors
Bearings and Seals
Timing Gears
Straight Lobe
Sizing
Applications
Mechanical Construction
Sliding Vane
Liquid Piston
Operation
5. Centrifugal Compressors
Shaft End Seals
Restrictive Seals
Liquid Buffered Seals
Dry Gas Seals
Capacity Control
References
6. Axial Compressors
Historical Background
Performance
Blades
Compression Cycle
Reaction
Stagger
Curve Shape
Mechanical Design
Casings
Stators
Casing Connections
Rotor
Shaft
Biading
Balance Piston
Seals
Maintenance
7. Drivers
Electric Motors
Voltage
Enclosures
Totally Enclosed Motors
Division 1 Enclosures
inert Gas-filled
Insulation
Service Factor
Synchronous Motors
Brushless Excitation
Motor Equations
Compressor and Motor
Selecting Compressor Motors
Starting Characteristics
Starting Time
Enclosure Selection
Enclosure Applications
Variable Frequency Drives
Motor
Steam Turbines
Steam Temperature
Operation Principles
Steam Turbine Rating
Gas Engines
Gas Turbines
Gas Turbine Types
Gas Turbine Economics
Sizing and Application
Expansion Turbines
Types
Operation Limits
Power Recovery
Refrigeration
Condensation
Expander Applications
8. Accessories
Lubrication Systems
Reservoir
Pumps and Drivers
Relief Valves
Pressure Control Valves
Startup Control
Check Valves
Coolers
Filters
Transfer Valves
Accumulators
Seal Oil Overhead Tank
Lube Oil Overhead Tank
Seal Oil Drainers
Degassing Drum
System Review
Dry Gas Seal Systems
System Design Considerations
Dry Gas Seal System Control
Dry Gas Seal System Filters
Gears
Gear Design and Application
Rotors and shafts
Housing
Instrumentation
Overview
Pressure
Temperature
Flow
Torque
Rod Drop Monitor
Molecular Weight
Vibration
Vibration Sensors
Seismic Sensors
Proximity Sensors
Axial Shaft Motion
Radial Shaft Vibration
Control
Analysis of the Controlled System
Pressure Control at Variable Speed
Volume Control at Variable Speed
Weight Flow Control with Variable Stator Vanes
Pressure Control at Constant Speed
Volume Control at Constant Speed
Weight Flow Control at Constant Speed
Anti-Surge Control
9. Dynamics
Balance
Basics
Unbalance
Balance Methods
Shop Balance Machine
High Speed Balancing
Field Balancing
Reciprocating Shaking Forces
Rotary Shaking Forces
Rotor Dynamics
Damped Unbalance Response
Torsionals
Torsional Damping and Resilient Coupling
10. Testing
Operational Tests
Mechanical Running Test
Objectives of Centrifugal Compressor Mechanical Tests
Rotor Dynamics Verification
String Testing
Stability
Helical-Lobe Compressor Test
Reciprocating Compressor Test
Spare Rotor Test
Static Gas Test
Testing of Lubrication Systems
Shop Performance Test
Test Codes
Loop Testing
Gas Purity
Sidestream Compressors
Test Correlation
Reynolds Number
Abnormalities in Testing
Field Testing
Planning
Flow Meters
Gas Composition
Location
Power Measurement
Speed
Conducting the Test
11. Negotiation and Purchasing
Preliminary Sizing
Specifications
Basic Data
Operations
Writing the Specification
Specification Outline
Basic Design
Materials
Bearings
Accessories
Lube and Seal System
Drivers
Gear Units
Couplings
Mounting Plates
Controls and Instrumentation
Inspection and Testing
Vendor Data
Guarantee and Warranty
Bid and Quotation
Bid Evaluation
Pre-Award Meeting
Purchase Specification
Award Contract
Coordination Meeting
Engineering Reviews
Inspections
Tests
Shipment
Site Arrival
Installation and Startup
Commissioning the Compressor
Commissioning the Lube Oil System
Successful Operation
12. Reliability Issues
General
Robust Design
The Installation
Foundations
Suction Drums
Piping
Compressors
Type Comparison
Positive Displacement Rotary Compressors
Centrifugal Compressors
Axial Compressors
System Components
Lubrication
Couplings
Quality
Methodology
Manufacturing Tolerances
Summary
Appendix A—Conversion Factors
Appendix B—Pressure-Enthalpy and Compressibility Charts
Appendix C—Physical Constants of Hydrocarbons
Appendix D—Labyrinth and Carbon Ring Seal Leakage Calculations
Index
A
B
C
D
E
F
G
H
I
K
L
M
N
O
P
Q
R
S
T
U
V
W
Nội dung
[...]... Displacement Compressors IX Axial-Flow 60- 50 Compressors Centrifugal Compressors 60 70 80 90 100 110 120 PERCENT FLOW Figure 1-3 General performance curve for axial flow, centrifugal, and positive isplacement Compressors: Selection and Sizing Intermittent Mode Compressors Reciprocating Compressors The reciprocating compressor is probably the best known and the most widely used of all compressors It... helical-lobe compressor is the most ophisticated and versatile of the rotary compressor group and operates at he highest rotor tip Mach number of any of the compressors in the rotary amily This compressor is usually referred to as the "screw compressor" r the "SRM compressor. " The application range of the helical-lobe compressor is unique in that bridges the application gap between the centrifugal compressor and. .. extended to 20 psi The sliding-vane compressor uses a single rotating element (see Figure 1-8) The rotor is mounted eccentric to the center of the cylinder portion f the casing and is slotted and fitted with vanes The vanes are free to Compressors: Selection and Sizing Figure 1-8 Cross section of a sliding vane compressor (Courtesy of A-C Compressor Corporation) move in and out within the slots as the... perform the compression in an intermittent mode 3 They do not use inlet and discharge valves The helical and spiral-lobe compressors are generally similar and use wo intermeshing helical or spiral lobes to compress gas between the obes and the rotor chamber of the casing The compression cycle begins Compressors: Selection and Sizing s the open part of the spiral form of the rotors passes over the inlet... 1-1 Chart of compressor types Overview diagrams the relationship of the various compressors by type Figure 1-2 hows the typical application range of each compressor, and Figure 1-3 ompares the characteristic curves of the dynamic compressors, axial and entrifugal, with positive displacement compressors 200 o < DC yj QC 3 Ul cc a FLOW RATE (CFM) Figure 1-2 Typical application ranges of compressor types... referred to as side- 2 Compressors: Selection and Sizing treams Pressures of the multistage machine are quite varied, and difficult o generalize because of the many factors that control pressure Centrifuals are in service at relatively high pressures up to 10,000 psi either as a ooster or as the result of multiple compressors operating in series Axial compressors are large-volume compressors that are... is ingested by the compressor, acted upon, and discharged, efore the cycle is repeated The continuous compression mode is one in which the gas is moved into the compressor, is acted upon, moved hrough the compressor, and discharged without interruption of the flow t any point in the process Compressors using the intermittent compression mode are referred to s positive displacement compressors, of which... single-stage compressor When multiple ylinders on a common frame are connected in series, usually through a ooler, the arrangement is referred to as a multistage compressor Figures 1–4 and 1-5 are typical reciprocating compressor arrangements, beginning with the single-stage and ending with a more complex multistage Figure 1-4 A three-stage single-acting reciprocating compressor (Courtesy of ngersoll Rand)... Compression Compressors Ejectors Continuous compression compressors are of two types: ejector and dynamic The ejector can first be identified as having no moving parts (see Figure 1–10) It is used primarily for that feature as it is not as efficient as most of he mechanical compressors Simplicity and the lack of wearing parts conribute to the unit's inherent reliability and low-maintenance expense 0 Compressors:... pressure the compressor can generate The dynamic compressors are urther subdivided into three categories, based primarily on the direction f flow through the machine These are radial, axial, and mixed flow The radial-flow, or centrifugal compressor is a widely used compresor and is probably second only to the reciprocating compressor in usage n the process industries A typical multistage centrifugal compressor . Cycle Compressors 4 Reciprocating Compressors. Rotary Compressors. Continuous Compression Compressors 9 Ejectors. Dynamic Compressors. 2. Basic Relationships 14 Introduction 14 Gas and . pulp and paper, and utilities. A few typical applications are air separation, vapor extraction, refrigeration, steam recompression, process and plant air. 2 Compressors: Selection and . Accessories. Lube and Seal System. Drivers. Gear Units. Couplings. Mounting Plates. Controls and Instrumentation. Inspection and Testing. Vendor Data. Guarantee and Warranty. Bid and Quotation