1. Trang chủ
  2. » Khoa Học Tự Nhiên

handbook of food engineering practice

699 4.8K 1

Đang tải... (xem toàn văn)

Tài liệu hạn chế xem trước, để xem đầy đủ mời bạn chọn Tải xuống

THÔNG TIN TÀI LIỆU

Cấu trúc

  • Cover

  • Handbook of Food Engineering Practice

  • ISBN 0-8493-8694-2

  • The Editors

  • Contributors

  • Preface

  • Table of Contents

  • Chapter 1: Pipeline Design Calculations for Newtonian and Non-Newtonian Fluids

    • 1.1: Introduction

    • 1.2: Mechanical Energy Balance

      • 1.2.1: Fanning Friction Factor

        • 1.2.1.1: Newtonian Fluids

        • 1.2.1.2: Power Law Fluids

        • 1.2.1.3: Bingham Plastic Fluids

        • 1.2.1.4: Herschel-Bulkley Fluids

        • 1.2.1.5: Generalized Approach to Determine Pressure Drop in a Pipe

      • 1.2.2: Kinetic Energy Evaluation

      • 1.2.3: Friction Losses: Contractions, Expansions, Valves, and Fittings

    • 1.3: Example Calculations

      • 1.3.1: Case 1: Newtonian Fluid in Laminar Flow

      • 1.3.2: Case 2: Newtonian Fluid in Turbulent Flow

      • 1.3.3: Case 3: Power Law Fluid in Laminar Flow

      • 1.3.4: Case 4: Power Law Fluid in Turbulent Flow

      • 1.3.5: Case 5: Bingham Plastic Fluid in Laminar Flow

      • 1.3.6: Case 6: Herschel-Bulkley Fluid in Laminar Flow

    • 1.4: Velocity Profiles in Tube Flow

      • 1.4.1: Laminar Flow

      • 1.4.2: Turbulent Flow

        • 1.4.2.1: Newtonian Fluids

        • 1.4.2.2: Power-Law Fluids

    • 1.5: Selection of Optimum Economic Pipe Diameter

    • Nomenclature

    • References

  • Chapter 2: Sterilization Process Engineering

    • 2.1: Introduction

    • 2.2: Principles of Thermal Processing

    • 2.3: Thermal Resistance of Microorganisms

      • 2.3.1: Survivor Curve and D Value

      • 2.3.2: Thermal Death Time (TDT) and D Value

      • 2.3.3: Temperature Dependence and z Value

      • 2.3.4: Reaction Rate Constant (k) and Activation Energy (E)

      • 2.3.5: Lethality Concept

    • 2.4: Heat Transfer Related To Thermal Processing

      • 2.4.1: Conduction Heat Transfer

        • 2.4.1.1: Steady-State Conduction

        • 2.4.1.2: Unsteady-State Conduction

        • 2.4.1.3: Solution to Unsteady-State Heat Transfer Problem Using a Spherical Object as an Example

      • 2.4.2: Convection Heat Transfer

        • 2.4.2.1: Steady-State Convection Heat Transfer'

        • 2.4.2.2: Unsteady-State Convection Heat Transfer

      • 2.4.3: Characterization of Heat Penetration Data

      • 2.4.4: Heat Penetration Parameters

      • 2.4.5: The Retort Come-Up Time

    • 2.5: Thermal Process Calculations

      • 2.5.1: The Original General Method

      • 2.5.2: The Improved General Method

      • 2.5.3: The Ball-Formula Method

        • 2.5.3.1: Come-Up Time Correction and the Ball-Process Time

      • 2.5.4: The Stumbo Formula Method

      • 2.5.5: The Pham-Formula Method

    • References

  • Chapter 3: Prediction of Freezing Time and Design of Food Freezers

    • 3.1: Introduction to Food Freezer Design and Operation

      • 3.1.1: Food Quality and Freezing Rate

      • 3.1.2: Freezer Design Requirements

      • 3.1.3: Freezer Operational Considerations

    • 3.2: Types of Food Freezing Systems

      • 3.2.1: Air-Blast Freezers

        • 3.2.1.1: Still-Air Freezers

        • 3.2.1.2: Air-Blast Room and Tunnel Freezers

        • 3.2.1.3: Belt Freezers

        • 3.2.1.4: Spiral Belt Freezers

        • 3.2.1.5: Fluidized Bed Freezers

      • 3.2.2: Plate Freezers

      • 3.2.3: Liquid Immersion Freezers

      • 3.2.4: Cryogenic Freezers

      • 3.2.5: Freezers for Liquids

    • 3.3: Formulation of Food Freezing Problems

      • 3.3.1: Food Freezing Physics

      • 3.3.2: Mathematical Models

    • 3.4: Freezing Time Prediction

      • 3.4.1: Numerical Methods

      • 3.4.2: Simple Formulas

        • 3.4.2.1: Plank's Equation

        • 3.4.2.2: Recommended Prediction Method

      • 3.4.3: Characteristic Hald Thickness

      • 3.4.4: Shape Factor

        • 3.4.4.1: Calculation of E

        • 3.4.4.2: Experimental Estimation of E

    • 3.5: Thermal Properties

      • 3.5.1: Literature Data

      • 3.5.2: Measurement of Data

      • 3.5.3: Prediction of Thermal Properties

        • 3.5.3.1: Conceptual Model

        • 3.5.3.2: Package Voidage and Porous Foods

        • 3.5.3.3: Freezing Point Depression, Ice Fraction, and Bound Water

        • 3.5.3.4: Density

        • 3.5.3.5: Specific Heat Capacity

        • 3.5.3.6: Enthalpy and Latent Heat

        • 3.5.3.7: Thermal Conductivity

        • 3.5.3.8: Component Thermal Properties

      • 3.5.4: Simplified Thermal Property Prediction Method

    • 3.6: Heat Transfer Coefficients

      • 3.6.1: Plate Freezing

      • 3.6.2: Air-Blast Freezing

      • 3.6.3: Liquid Immersion and Cryogenic Freezing

      • 3.6.4: Packaging and Trapped Air

    • 3.7: Heat Loads

      • 3.7.1: Product

      • 3.7.2: Fans or Pumps

      • 3.7.3: Insulation Ingress and Air Infiltration

      • 3.7.4: Defrost

      • 3.7.5: Pull-Down

      • 3.7.6: Peak Heat Loads

      • 3.7.7: Minimizing Heat Loads

    • 3.8: Economics

      • 3.8.1: Capital Costs

        • 3.8.1.1: Refrigeration System Capacity and Design

        • 3.8.1.2: Evaporator Coils and Fans

        • 3.8.1.3: Compressors, Condensers and Ancillaries

      • 3.8.2: Operating Costs

        • 3.8.2.1: Energy Use

        • 3.8.2.2: Cryogen Use

        • 3.8.2.3: Product Evaporative Weight Loss

    • 3.9: Example Calculations

      • 3.9.1: Example 1: Estimation of the Shape Factor E for a Finite Cylinder

      • 3.9.2: Example 2: Prediction of Thermal Properties for Cartons of Fish Fillets

      • 3.9.3: Example 3: Heat Transfer Coefficient Prediction for Cartons in an Air-Blast Freezer

      • 3.9.4: Example 4: Prediction of Freezing Time for a Pizza

      • 3.9.5: Example 5: Effect of Packaging on Freezing Time (Thermal Resistances in Series)

      • 3.9.6: Example 6: Freezing Time Prediction for a Porous Food

      • 3.9.7: Example 7: Air-Blast and Plate Freezer Comparison

        • 3.9.7.1: Air-Blast Freezer

        • 3.9.7.2: Plate Freezer

        • 3.9.7.3: Comparison of Freezer Options

      • 3.9.8: Example 8: Effect of Air Velocity on Freezing Time and Energy Use

      • 3.9.9: Example 9: Impact of Changes in Prioduction Rate on Freezer Performance

      • 3.9.10: Example 10: Comparison of Cryogenic and Mechanical Freezing Systems

        • 3.9.10.1: Cryogenic Freezer

        • 3.9.10.2: Air-Blast Freezer

        • 3.9.10.3: Comparison of Freezer Options

    • 3.10: For Further Information

    • Glossary

    • Nomenclature

    • References

  • Chapter 4: Design and Performance Evaluation of Dryers

    • 4.1: Introduction

    • 4.2: Fundamentals

      • 4.2.1: Mechanisms of Heat and Mass Transfer

      • 4.2.2: Drying Kinetics of Foods

      • 4.2.3: Externally Controlled Drying

      • 4.2.4: Diffusive Model

      • 4.2.5: Characteristic Drying Curve

      • 4.2.6: Receding Front Model

    • 4.3: Mass and Energy Balances

      • 4.3.1: Example 4.1

      • 4.3.2: Airstream Mixtures

        • 4.3.2.1: Example 4.2

      • 4.3.3: Gas Combustion

        • 4.3.3.1: Example 4.3

      • 4.3.4: Air Flow Rate

        • 4.3.4.1: Example 4.4

    • 4.4: Applications

      • 4.4.1: Tray or Cabinet Dryers

        • 4.4.1.1: Example 4.5

      • 4.4.2: Tunnel and Conveyor Dryers

        • 4.4.2.1: Example 4.6

      • 4.4.3: Rotary Dryers

        • 4.4.3.1: Example 4.7

      • 4.4.4: Flash or Pneumatic Dryers

        • 4.4.4.1: Example 4.8

    • 4.5: Dryer Selection

      • 4.5.1: Cost Estimation

      • 4.5.2: Hazards in Drying

    • References

  • Chapter 5: Design and Performance Evaluation of Membrane Systems

    • 5.1: Introduction

      • 5.1.1: Membrane Filtration Spectrum

      • 5.1.2: Membrane Materials and Structures

      • 5.1.3: Membrane Modules

    • 5.2: Principles of Membrane Filtration

      • 5.2.1: Reverse Osmosis and Nanofiltration Process

        • 5.2.1.1: Transport Model

        • 5.2.1.2: Estimation of Model Parameters

        • 5.2.1.3: Performance Characteristics

      • 5.2.2: Microfiltration Processes

        • 5.2.2.1: Transport Model

        • 5.2.2.2: Estimation of Model Parameters

        • 5.2.2.3: Performance Characteristics

      • 5.2.3: Ultrafiltration Process

        • 5.2.3.1: Transport Model

        • 5.2.3.2: Estimation of Parameters

    • 5.3: Design of Membrane Systems

      • 5.3.1: Batch Systems

      • 5.3.2: Feed and Bleed Systems

      • 5.3.3: Single Pass System

      • 5.3.4: Diafiltration Systems

      • 5.3.5: Cocurrent Permeate Flow System

      • 5.3.6: Pilot Plant Trials

      • 5.3.7: Sample Design Calculations

        • 5.3.7.1: Batch System

        • 5.3.7.2: Feed and Bleed System

        • 5.3.7.3: Continuous System

      • 5.3.8: Sanitary Membrane Systems

    • 5.4: Operation of Membrane Systems

      • 5.4.1: Fouling Phenomena

      • 5.4.2: Pretreatment

      • 5.4.3: Membrane Cleaning

      • 5.4.4: Membrane System Control

    • 5.5: Membrane Applications in the Food Industry

      • 5.5.1: Dairy

      • 5.5.2: Fruit and Vegetable Juice

      • 5.5.3: Sugar

      • 5.5.4: Corn Sweetener

      • 5.5.5: Wine and Brewery

      • 5.5.6: Animal Products

      • 5.5.7: Process Effluents

    • 5.6: Economic Assessments

      • 5.6.1: Membrane and Membrane System Costs

      • 5.6.2: Energy Costs

      • 5.6.3: Other Costs

      • 5.6.4: Economic Assessment of Whey Protein Concentration

      • 5.6.5: Economic Assessment of Juice Clarification

      • 5.6.6: Economic Assessment of Juice Concentration

      • 5.6.7: Economic Feasibility of Effluent Reduction

    • Nomenclature

    • Bibliography

    • References

  • Chapter 6: Design and Performance Evaluation of Evaporation

    • 6.1: General Principles

      • 6.1.1: Vaporization

      • 6.1.2: Terminology

      • 6.1.3: Liquid Characteristics

        • 6.1.3.1: Concentrative Properties

        • 6.1.3.2: Temperature-Time Effects

        • 6.1.3.3: Foaming

        • 6.1.3.4: Scale

        • 6.1.3.5: Fouling

      • 6.1.4: Quality and Flavor Recovery

    • 6.2: Evaporator Systems and Applications

      • 6.2.1: Evaporator Systems: Single-Effect or Multiple-Effect

      • 6.2.2: Evaporator Types

        • 6.2.2.1: Short-Tube Evaporator

        • 6.2.2.2: Falling Film Evaporator

        • 6.2.2.3: Forced-Circulation Evaporator

        • 6.2.2.4: Rising Film Evaporator

        • 6.2.2.5: Mechanically Assisted Evaporator

        • 6.2.2.6: Plate-Type Evaporator

      • 6.2.3: Energy Conservation and Vapor Recompression

      • 6.2.4: Applications

      • 6.2.5: Stability and Control

      • 6.2.6: Selection or Evaporators

    • 6.3: Heat Transfer Coefficients in Evaporators

      • 6.3.1: Overall Heat Transfer Coefficient

      • 6.3.2: Boiling-Point Rise

      • 6.3.3: The Effect of Fouling

    • 6.4: Design Calculation or Evaporators

      • 6.4.1: The Material and Energy Balances

      • 6.4.2: Temperature-Time Relationship

      • 6.4.3: Single-Effect Evaporator

      • 6.4.4: Multiple-Effect Evaporators

    • 6.5: Performance Evaluation of a Commercial Citrus Evaporator

    • 6.6: Economics

      • 6.6.1: Cost and Optimization

      • 6.6.2: Methods for Energy Savings

      • 6.6.3: Economic Effects of Energyt Savings

    • Nomenclature

      • ABBREVIATIONS

      • SUBSCRIPTS

      • SUPERSCRIPTS

      • ROMAN NUMERALS

      • ACKNOWLEDGMENT

    • References

  • Chapter 7: Material and Energy Balances

    • 7.1: Introduction to Material and Energy Balances in the Food Processing Industry

      • 7.1.1: Scope

      • 7.1.2: Material and Energy Balances around Category I Operations

      • 7.1.3: Material and Energy Balances around Category II Operations

      • 7.1.4: Material and Energy Balances around Category III Processes

      • 7.1.5: Material and Energy Balances around Category IV Operations

      • 7.1.6: Defining Terms

    • 7.2: Material Balances

      • 7.2.1: General Mass Balance

      • 7.2.2: Application of Mass Balances to the Processing of Raw Plant and Animal Materials

        • 7.2.2.1: Peeling

        • 7.2.2.2: Membrane Separations and Countercurrent Extraction

      • 7.2.3: Conclusions

    • 7.3: Energy Balances

      • 7.3.1: Defining Terms

      • 7.3.2: Enthralpy

      • 7.3.3: Performing Energy Balances: General Method

      • 7.3.4: Examples of Unit Operations and Sources of Energy

    • 7.4: Coupled Material and Energy Balances

    • 7.5: Economics of Material and Energy Balances Conclusions

    • Glossary

    • Further Reading

    • References

  • Chapter 8: Food Packaging Materials, Barrier Properties, and Selection

    • 8.1 INTRODUCTION

      • 8.1.1 MAIN ECONOMIC FACTORS OF PLASTIC PACKAGES

        • 8.1.1.1 Development Costs

        • 8.1.1.2 One-Time Costs

        • 8.1.1.3 Package Material Costs

        • 8.1.1.4 Packaging Machinery Costs Other Than One-Time

        • 8.1.1.5 Packaging Process Costs

        • 8.1.1.6 Distribution Costs

      • 8.1.2 COST ANALYSIS OF PLASTIC RIGID CONTAINERS

        • 8.1.2.1 Injection Molding (IM)

        • 8.1.2.2 Blow Molding

        • 8.1.2.3 Thermoforming

        • 8.1.2.4 Flexible Packaging

    • 8.2 PLASTICS IN FOOD PACKAGING

      • 8.2.1 PROPERTIES OF PLASTIC RESINS

      • 8.2.2 PROPERTIES OF SHEETS AND FILMS FOR FLEXIBLE PACKAGING

      • 8.2.3 PLASTICS AND THE FDA

    • 8.3 MAJOR PLASTICS

      • 8.3.1 POLYOLEFINS

        • 8.3.1.1 Polyethylene

          • 8.3.1.1.1 Low density polyethylene

          • 8.3.1.1.2 Ethylene vinyl acetate

          • 8.3.1.1.3 Ethylene acrylic acid

          • 8.3.1.1.4 Ionomers

          • 8.3.1.1.5 Ultra low density polyethylene

          • 8.3.1.1.6 Linear low density polyethylene

          • 8.3.1.1.7 High density polyethylene

        • 8.3.1.2 Polypropylene

          • 8.3.1.2.1 PP homopolymer

          • 8.3.1.2.2 PP random copolymer

        • 8.3.1.3 Metallocenes

      • 8.3.2 POLYVINYL CHLORIDE

        • 8.3.2.1 General

        • 8.3.2.2 Properties

        • 8.3.2.3 Applications

        • 8.3.2.4 PVC Concerns and the FDA

        • 8.3.2.5 Suppliers of PVC (Flexible Unfilled)

      • 8.3.3 VINYLIDENE CHLORIDE COPOLYMERS

        • 8.3.3.1 General

        • 8.3.3.2 Forms of Saran®

        • 8.3.3.3 Applications

      • 8.3.4 POLYSTYRENE

        • 8.3.4.1 General Purpose Polystyrene (GPPS)

        • 8.3.4.2 High Impact Polystyrene

        • 8.3.4.3 Expandable PS

        • 8.3.4.4 Suppliers of Homopolymer PS

      • 8.3.5 ETHYLENE VINYL ALCOHOL

        • 8.3.5.1 General

        • 8.3.5.2 Properties

        • 8.3.5.3 Applications

        • 8.3.5.4 Suppliers

      • 8.3.6 NYLON

        • 8.3.6.1 General

        • 8.3.6.2 Properties

        • 8.3.6.3 Applications

        • 8.3.6.4 Suppliers of Nylon 6

      • 8.3.7 POLYETHYLENE TEREPHTHALATE

        • 8.3.7.1 General

        • 8.3.7.2 Properties

        • 8.3.7.3 Applications

        • 8.3.7.4 Thermoplastic Copolyesters

        • 8.3.7.5 Polyethylene Naphthalate

        • 8.3.7.6 Suppliers

      • 8.3.8 POLYCARBONATE

        • 8.3.8.1 Suppliers

      • 8.3.9 SILICA-COATED AND ALUMINUM-COATED FILMS

    • 8.4 PLASTIC ADDITIVES

      • 8.4.1 ANTIFOGGING AGENTS

      • 8.4.2 ANTIBLOCKING

      • 8.4.3 ANTIMICROBIALS

      • 8.4.4 ANTIOXIDANTS

      • 8.4.5 ANTISTATICS

      • 8.4.6 COLORANTS

        • 8.4.6.1 Dyes

        • 8.4.6.2 Organic Pigments

        • 8.4.6.3 Inorganic Pigments

        • 8.4.6.4 Lake Pigments

        • 8.4.6.5 Pearlescent Colorants

        • 8.4.6.6 Colorants and the FDA

      • 8.4.7 HEAT STABILIZERS

      • 8.4.8 PLASTICIZERS

      • 8.4.9 UV STABILIZERS

      • 8.4.10 OTHER ADDITIVES

    • 8.5 MASS TRANSFER IN PACKAGING SYSTEMS

      • 8.5.1 MASS TRANSFER THROUGH MICRO HOLES

        • 8.5.1.1 Diffusion through a Micro Hole in a Barrier Membrane

        • 8.5.1.2 Knudsen Diffusion

          • 8.5.1.2.1 Mean free path

        • 8.5.1.3 Flow in an Intermediate Pore

        • 8.5.1.4 Flow through Large Pores

        • 8.5.1.5 Hydrodynamic Flow of Gas (Poiseuille’s Flow)

          • 8.5.1.5.1 Leak detection

      • 8.5.2 PERMEABILITY

        • 8.5.2.1 Barrier Material

        • 8.5.2.2 Permeation Mechanism

        • 8.5.2.3 Permeability, WVTR, and Gas Transmission Rate

        • 8.5.2.4 Variables Affecting Permeability

          • 8.5.2.4.1 Effect of temperature

        • 8.5.2.5 Measuring Permeability

        • 8.5.2.6 Multilayer Structures

          • 8.5.2.6.1 Permeance

          • 8.5.2.6.2 WVTR

        • 8.5.2.7 Application of Permeability to Material Section and Shelf-Life Estimation

    • 8.6 CONCLUDING REMARKS

    • REFERENCES

  • Chapter 9: Kinetics of Food Deterioration and Shelf-Life Prediction

    • 9.1 INTRODUCTION

    • 9.2 KINETICS OF FOOD DETERIORATION

      • 9.2.1 REACTION MODELING PRINCIPLES

      • 9.2.2 EFFECT OF ENVIRONMENTAL FACTORS

        • 9.2.2.1 Temperature

        • 9.2.2.2 Effects of Other Environmental Factors

    • 9.3 APPLICATION OF FOOD KINETICS IN SHELF-LIFE PREDICTION AND CONTROL

      • 9.3.1 ACCELERATED SHELF-LIFE TESTING

      • 9.3.2 USE OF TIME TEMPERATURE INDICATORS AS SHELF-LIFE MONITORS

    • 9.4 EXAMPLES OF APPLICATION OF KINETIC MODELING

      • 9.4.1 KINETIC CALCULATIONS

      • 9.4.2 EXAMPLES OF SHELF-LIFE MODELING OF FOOD PRODUCTS

        • 9.4.2.1 Aspartame Sweetened Chocolate Drink

        • 9.4.2.2 Case of Complex Food System

    • REFERENCES

  • Chapter 10: Temerature Tolerance of Foods during Distribution

    • 10.1 INTRODUCTION

    • 10.2 FROZEN FOOD QUALITY

      • 10.2.1 PERISHABLE NATURE OF FOOD

      • 10.2.2 QUALITY EVALUATION TECHNIQUES

        • 10.2.2.1 Sensory Difference Methods

        • 10.2.2.2 Sensory Rating Methods

        • 10.2.2.3 Example: Measuring Frozen Foods Quality Changes

      • 10.2.3 PRODUCT SHELF-LIFE

        • 10.2.3.1 Strategies to Determine Shelf-Life

        • 10.2.3.2 Shelf-Life Criterion

        • 10.2.3.3 Example: Determining Frozen Food Shelf-Life

    • 10.3 MODELING FROZEN FOOD QUALITY CHANGES

      • 10.3.1 TEMPERATURE HISTORY EFFECTS

      • 10.3.2 KINETIC MODELING APPROACHES

        • 10.3.2.1 Mathematical Structure of the Kinetic Model

      • 10.3.3 COMPUTER SIMULATION ALGORITHMS

    • 10.4 LOGISTICAL INVENTORY CONTROL

      • 10.4.1 STOCKPILE ACCUMULATION

      • 10.4.2 PERISHABLE INVENTORY MANAGEMENT

        • 10.4.2.1 Inventory Issue Policies

          • 10.4.2.1.1 Convenience-based policies

          • 10.4.2.1.2 Time-based policies

          • 10.4.2.1.3 Quality-based policies

        • 10.4.2.2 Example: Comparison of Various Issue Policies

      • 10.4.3 QUALITY-BASED INVENTORY CONTROL

        • 10.4.3.1 Remaining Shelf-Life Prediction

      • 10.4.4 ECONOMIC IMPLICATIONS OF INVENTORY CONTROL

    • NOMENCLATURE

    • GLOSSARY

    • FURTHER INFORMATION AND RESOURCES

    • REFERENCES

  • Chapter 11: Thermal and Rheological Properties of Foodstuffs

    • 11.1 INTRODUCTION

    • 11.2 THERMOPHYSICAL PROPERTIES

      • 11.2.1 THERMAL CONDUCTIVITY

        • 11.2.1.1 Theoretical and Semiempirical Models for Thermal Conductivity of Foods

        • 11.2.1.2 Experimental Measurement of Thermal Conductivity

          • 11.2.1.2.1 Steady State Methods

          • 11.2.1.2.2 Transient Techniques

        • 11.2.1.3 Measuring Devices

      • 11.2.2 THERMAL DIFFUSIVITY

        • 11.2.2.1 Measurement of the Thermal Diffusivity

      • 11.2.3 SPECIFIC HEAT

        • 11.2.3.1 Specific Heat Measurement

      • 11.2.4 DENSITY AND SPECIFIC GRAVITY

        • 11.2.4.1 Measurement

      • 11.2.5 PREDICTIVE EQUATIONS

        • 11.2.5.1 Liquids, Solutions, and Suspensions

          • 11.2.5.1.1 Juices

        • 11.2.5.2 Meats

        • 11.2.5.3 Porous Foods

        • 11.2.5.4 Cereals, Flours, Pasta, and Bakery

        • 11.2.5.5 Frozen Foods

        • 11.2.5.6 Fats and Oils

        • 11.2.5.7 Miscellaneous

    • 11.3 RHEOLOGICAL PROPERTIES

      • 11.3.1 FUNDAMENTAL CONCEPTS AND NOMENCLATURE

      • 11.3.2 FLUID AND SEMISOLID FOODS

      • 11.3.3 NEWTONIAN FOODS

      • 11.3.4 NON-NEWTONIAN FOODS

        • 11.3.4.1 Non-Newtonian, Time-Independent Foods

        • 11.3.4.2 Non-Newtonian; Time-Dependent Foods

      • 11.3.5 SEMISOLID FOODS

        • 11.3.5.1 Creep Compliance

        • 11.3.5.2 Stress Relaxation

      • 11.3.6 DYNAMIC PROPERTIES OF FOODS

    • 11.4 PREDICTION AND CORRELATION OF RHEOLOGICAL PROPERTIES

      • 11.4.1 NEWTONIAN FOODS

      • 11.4.2 VISCOSITY OF SOLUTION AND PARTICULATE FOOD SYSTEMS

      • 11.4.3 NON-NEWTONIAN FOODS

        • 11.4.3.1 Time-Independent Models

        • 11.4.3.2 Time-Dependent Models

      • 11.4.4 SEMISOLID FOODS

      • 11.4.5 FOOD GELS

      • 11.4.6 TEMPERATURE AND PRESSURE DEPENDENCE OF FOODSTUFFS RHEOLOGICAL PARAMETERS

    • 11.5 VISCOMETRY AND RHEOMETRY

      • 11.5.1 CAPILLARY TUBE VISCOMETERS

      • 11.5.2 FALLING-BALL VISCOMETERS

      • 11.5.3 ROTATIONAL VISCOMETERS

      • 11.5.4 RHEOMETERS

      • 11.5.5 COMMERCIALLY AVAILABLE APPARATUS

    • 11.6 RHEOLOGICAL PROPERTIES OF FOODSTUFFS

      • 11.6.1 NEWTONIAN FOODS

      • 11.6.2 NON-NEWTONIAN FOODS

      • 11.6.3 FOOD TEXTURE

      • 11.6.4 TEXTURE MEASUREMENT BY NON-FUNDAMENTAL METHODS

    • GLOSSARY

    • NOMENCLATURE

      • SUBSCRIPTS

      • GREEK LETTERS

    • FOR FURTHER INFORMATION

    • REFERENCES

  • Chapter 12: Dough Processing Systems

    • 12.1 INTRODUCTION

      • 12.1.1 WHAT IS A DOUGH?

      • 12.1.2 TYPES OF DOUGH

    • 12.2 TYPES OF MIXERS

      • 12.2.1 HIGH SPEED MIXERS

      • 12.2.2 CONTINUOUS MIXERS

    • 12.3 ENGINEERING ASPECTS OF MIXER PERFORMANCE AND DESIGN

      • 12.3.1 ENERGY BALANCES AROUND DOUGH MIXERS

      • 12.3.2 SOME ASPECTS OF MIXER DESIGN AND SCALE UP

      • 12.3.3 CONTROL AND MONITORING OF MIXING

    • 12.4 INTRODUCTION TO DOUGH SHEETING AND LAMINATING

      • 12.4.1 SHEETING EQUIPMENT

      • 12.4.2 LAMINATING OF DOUGHS

      • 12.4.3 ENGINEERING ASPECTS OF SHEETING OPERATIONS

      • 12.4.4 ESTIMATING CAPACITY, PRESSURE, FORCES, AND POWER OF SHEETERS

      • 12.4.5 FINAL DOUGH THICKNESS

      • 12.4.6 DEFLECTIONS OF SHEETER SHAFTS AND BEARINGS

      • 12.4.7 SCALE UP ISSUES

    • NOMENCLATURE

    • REFERENCES

  • Chapter 13: Cost and Profitability Estimation

    • 13.1 INTRODUCTION

    • 13.2 NATURE OF THE BUSINESS ENTERPRISE

    • 13.3 CAPITAL COST ESTIMATION

      • 13.3.1 COMPONENTS OF THE FOOD PLANT TO BE INCLUDED IN THE ESTIMATE

        • 13.3.1.1 Raw Material Receiving and Storage

        • 13.3.1.2 Packaging Material Receiving and Storage

        • 13.3.1.3 Processing Equipment and Facilities

        • 13.3.1.4 Material Handling

        • 13.3.1.5 Packaging

        • 13.3.1.6 Utilities

        • 13.3.1.7 Environmental Controls

        • 13.3.1.8 Building

        • 13.3.1.9 Engineering and Construction Fees

        • 13.3.1.10 Contingency

      • 13.3.2 PROCEDURES AND TECHNIQUES FOR ESTIMATES OF INDIVIDUAL ITEMS

        • 13.3.2.1 Firm Quotes from Suppliers, Vendors and Contractors

        • 13.3.2.2 Quantity Take-Offs and Unit Costs

        • 13.3.2.3 Factored Estimates Based on Major Equipment and Correlations

        • 13.3.2.4 Square Foot Costs Based on Prior Experience

        • 13.3.2.5 Ratio Estimates Based on Sales or Production Volumes

      • 13.3.3 A RECOMMENDED APPROACH TO CAPITAL COST ESTIMATION

        • 13.3.3.1 Define Components of Estimate

        • 13.3.3.2 Prepare Block Flow Diagrams

        • 13.3.3.3 Prepare Block Building Layout

        • 13.3.3.4 Establish Equipment List

        • 13.3.3.5 Prepare Preliminary Estimate

    • 13.4 OPERATING COST ESTIMATES

    • 13.5 COMPARISON OF ALTERNATIVES

    • 13.6 ADJUSTMENTS OF ESTIMATES FOR TIME

    • 13.7 DEPRECIATION

    • 13.8 COMPARING PROJECTS WITH UNEQUAL DURATIONS

    • 13.9 RISK AND CONTINGENCY

    • 13.10 SUMMARY

    • FOR FURTHER INFORMATION

    • REFERENCES

    • APPENDIX 13.1 BASIC DATA REQUIREMENTS

      • RAW MATERIALS

      • CONTAINER AND PACKAGING MATERIALS

        • CONTAINERS

        • PACKAGING MATERIALS

      • MANUFACTURING OPERATIONS

      • PACKAGING OPERATIONS

      • WAREHOUSING

  • Chapter 14: Simulation and Optimization

    • 14.1 INTRODUCTION

    • 14.2 COMPUTER SIMULATION

    • 14.3 FUNDAMENTALS

      • 14.3.1 MODEL FORMULATION

        • 14.3.1.1 Building a Process Simulation Model

      • 14.3.2 SIMULATION

      • 14.3.3 OPTIMIZATION

    • 14.4 OPTIMIZATION PROCEDURES

      • 14.4.1 SEARCH METHODS

      • 14.4.2 RESPONSE SURFACE

      • 14.4.3 OPTIMIZATION BY DIFFERENTIATION

      • 14.4.4 PROGRAMMING METHODS

    • 14.5 NEURAL NETWORKS

    • 14.6 SOFTWARE

    • 14.7 APPLICATIONS AND EXAMPLES

      • 14.7.1 RESPONSE SURFACE METHODS

      • 14.7.2 LINEAR PROGRAMMING AND QUALITY OPTIMIZATION

      • 14.7.3 MAXIMIZING PROFIT IN APPLE JUICE MANUFACTURING

    • 14.8 FOR FURTHER INFORMATION

    • REFERENCES

    • APPENDIX

      • INTRODUCTION

      • NETWORK ENABLED OPTIMIZATION CENTER (NEOS)

        • THE SERVER

        • THE GUIDE

        • OTHER INFORMATION ABOUT THE OTC

      • NEOS GUIDE TO OPTIMIZATION

      • OTHER INTERNET OPTIMIZATION RESOURCES

        • NEWSGROUPS

        • FAQ — FREQUENTLY ASKED QUESTIONS

        • WWW — WORLD WIDE WEB

        • SOFTWARE

    • ACKNOWLEDGMENT

  • Chapter 15: CIP Sanitary Process Design

    • 15.1 INTRODUCTION

    • 15.2 FUNDAMENTALS

      • 15.2.1 CIP SYSTEM COMPONENTS

        • 15.2.1.1 Typical Recirculating Equipment

        • 15.2.1.2 Water Use Criteria

        • 15.2.1.3 Chemical Feed Equipment

        • 15.2.1.4 CIP Program Control

        • 15.2.1.5 CIP Program Data Acquisition

        • 15.2.1.6 CIP Supply–Return Piping

        • 15.2.1.7 Return Flow Motivation

        • 15.2.1.8 Spray Cleaning of Processing and Storage Vessels and Nonliquid Handling Processing Equipment

        • 15.2.1.9 Air-Operated Valves

        • 15.2.1.10 Mixproof Valves

        • 15.2.1.11 U-Bend Transfer Panels

      • 15.2.2 CRITERIA FOR CIP PROCESS EQUIPMENT DESIGN

        • 15.2.2.1 Tank-Like Vessels

        • 15.2.2.2 Dryers and Ovens

        • 15.2.2.3 Piping and Ducts

        • 15.2.2.4 Conveyors

        • 15.2.2.5 Materials and Surface Finish

    • 15.3 APPLICATIONS

      • 15.3.1 CIP CLEANING OF A LIQUID FOOD PROCESS

        • 15.3.1.1 Automated Process Piping via Headers

        • 15.3.1.2 Automated Process Piping Design with Valve Groups

        • 15.3.1.3 CIPS/R Piping Engineering and Installation

        • 15.3.1.4 CIP Pump and Control Valve Sizing

        • 15.3.1.5 CIP as an Integral Part of the Process

      • 15.3.2 CIP CLEANING OF THE DRY FOOD PROCESS

        • 15.3.2.1 CIP of Dry Granular Product Processes

        • 15.3.2.2 Example of Dry Granular Process CIP Application

        • 15.3.2.3 Dry Cereal Process CIP Application

      • 15.3.3 TYPICAL CLEANING PROGRAMS AND PROCEDURES

        • 15.3.3.1 General Sequence of Treatment

          • 15.3.3.1.1 Water quality

          • 15.3.3.1.2 Cleaning compound selection

          • 15.3.3.1.3 External energy factors

        • 15.3.3.2 Standard Cleaning Programs

        • 15.3.3.3 Controlled Discharge of Effluent to Pretreatment Processes

          • 15.3.3.3.1 Evaluation of results

    • 15.4 ECONOMIC CONSIDERATIONS

    • 15.5 SUMMARY

    • GLOSSARY

    • NOMENCLATURE

    • FURTHER REFERENCES FOR SUGGESTED READING

    • REFERENCES

  • Chapter 16: Process Control

    • 16.1 INTRODUCTION

      • 16.1.1 DEFINITION

      • 16.1.2 WHY AUTOMATIC PROCESS CONTROL?

    • 16.2 THE PROCESS MODEL

    • 16.3 CONTROL LOOP ELEMENTS

      • 16.3.1 SENSORS

      • 16.3.2 CONTROL VALVE SIZING

    • 16.4 PROCESS DYNAMICS

      • 16.4.1 FIRST ORDER PROCESS

    • 16.5 MODES OF CONTROL

      • 16.5.1 ON/OFF CONTROL

      • 16.5.2 PROPORTIONAL CONTROL

      • 16.5.3 INTEGRAL CONTROL

      • 16.5.4 DERIVATIVE CONTROL

      • 16.5.5 COMBINED CONTROL MODES

    • 16.6 CONTROLLER TUNING

      • 16.6.1 AUTOMATIC TUNING

      • 16.6.2 CONTROL LOOP TROUBLESHOOTING

    • 16.7 CONTROL TECHNIQUES

      • 16.7.1 PROCESS AND INSTRUMENT DRAWING (P&ID) SYMBOLOGY

      • 16.7.2 NEGATIVE FEEDBACK CONTROL

      • 16.7.3 FEEDFORWARD CONTROL

      • 16.7.4 RATIO CONTROL

      • 16.7.5 ENVIRONMENTAL CONTROL

      • 16.7.6 CASCADE CONTROL

      • 16.7.7 INTERLOCKS

      • 16.7.8 OVERRIDE CONTROL

    • 16.8 CONTROL EQUIPMENT

      • 16.8.1 SINGLE LOOP CONTROLLER

      • 16.8.2 DISTRIBUTE CONTROL SYSTEM

      • 16.8.3 PROGRAMMABLE LOGIC CONTROLLERS

    • 16.9 ECONOMICS OF PROCESS CONTROL

      • 16.9.1 CONTROL SYSTEM COSTS

      • 16.9.2 CONTROL SYSTEM COST ESTIMATING

    • 16.10 CONTROL SYSTEM DESIGN

    • 16.11 CONTROL LOOP EXAMPLES

      • 16.11.1 HEAT EXCHANGERS

      • 16.11.2 BATCH HEATERS AND COOLERS

      • 16.11.3 STORAGE VESSEL TEMPERATURE

      • 16.11.4 OVENS AND DRYERS

      • 16.11.5 FLOW

      • 16.11.6 BACK PRESSURE

    • 16.12 SUMMARY

    • GLOSSARY

    • NOMENCLATURE

    • FURTHER READING

    • REFERENCES

  • Chapter 17: Food Chemistry for Engineers

    • 17.1 INTRODUCTION

    • 17.2 THE CHEMISTRY OF FOOD COMPONENTS

      • 17.2.1 WATER

        • 17.2.1.1 Occurrence

        • 17.2.1.2 Water as an Ingredient

        • 17.2.1.3 Water Properties and Reactions

        • 17.2.1.4 Water Activity

        • 17.2.1.5 Glass Transition

      • 17.2.2 PHYSICOCHEMISTRY OF DISPERSIONS

        • 17.2.2.1 Colloidal Dispersions

        • 17.2.2.2 Gels

        • 17.2.2.3 Emulsions

        • 17.2.2.4 Foams

      • 17.2.3 CARBOHYDRATES

        • 17.2.3.1 Sugars

        • 17.2.3.2 Sugar Reactions

        • 17.2.3.3 Maillard Browning

        • 17.2.3.4 Cellulose

        • 17.2.3.5 Starch

        • 17.2.3.6 Modified Starches

        • 17.2.3.7 Conversion of Starch to Sugars

        • 17.2.3.8 Heteropolysaccharides and Gums

      • 17.2.4 PROTEINS

        • 17.2.4.1 Structure and Functionality

        • 17.2.4.2 Heat Denaturation

        • 17.2.4.3 Effects of pH

        • 17.2.4.4 Effects of Salt

        • 17.2.4.5 Enzymes

      • 17.2.5 LIPIDS

        • 17.2.5.1 Chemical Structure

        • 17.2.5.2 Functionality

        • 17.2.5.3 Lipid Oxidation

        • 17.2.5.4 Frying oils

      • 17.2.6 PIGMENTS AND COLORS

        • 17.2.6.1 Fat Soluble

        • 17.2.6.2 Water Soluble

        • 17.2.6.3 Meat Pigments

        • 17.2.6.4 Color Ingredients

      • 17.2.7 VITAMINS AND MINERALS

      • 17.2.8 FLAVOR

        • 17.2.8.1 Taste

        • 17.2.8.2 Aroma

        • 17.2.8.3 Undesirable Flavors

    • 17.3 APPLICATIONS — CHEMICAL REACTIONS IN FOOD PROCESSING

      • 17.3.1 BREAD

      • 17.3.2 PROCESS CHEESE

      • 17.3.3 HOT DOG

      • 17.3.4 CANNED GREEN BEANS

      • 17.3.5 MAYONNAISE

      • 17.3.6 FRYING POTATO CHIPS

      • 17.3.7 BREAKFAST CEREAL

      • 17.3.8 SHORTENED CAKE

    • GLOSSARY

    • NOMENCLATURE

    • FURTHER INFORMATION

      • BOOKS

      • ASSOCIATIONS

    • REFERENCES

Nội dung

[...]... scope of this work but may be found in Bird et al (1960) The equation is a very practical form of the conservation of energy equation (it can also be derived from the principle of conservation of momentum (Denn, 1980)) commonly called the engineering Bernouli equation” (Denn, 1980; Brodkey and Hershey, 1988) Numerous assumptions are made in developing the equation: constant fluid density; the absence of. .. (1.23) where cc is the critical value of c defined as cc (1 − cc ) 3 Copyright © 1997 CRC Press, LLC = N He 16, 800 (1.24) FIGURE 1.3 Variation of cc with the Hedstrom number (NHe) for the laminar flow of Bingham plastic fluids (From Steffe, J F 1992, Rheological Methods in Food Process Engineering, Freeman Press, East Lansing, MI With permission.) FIGURE 1.4 Variation of the critical Bingham Reynolds number... J F 1992, Rheological Methods in Food Process Engineering, Freeman Press, East Lansing, MI With permission.) cc varies (Figure 1.3) from 0 to 1 and the critical value of the Bingham Reynolds number increases with increasing values of the Hedstrom number (Figure 1.4) The friction factor for the turbulent flow of a Bingham plastic fluid can be considered a special case of the Herschel-Bulkley fluid using... on the relationship of Hanks (1978) (From Garcia, E J and Steffe, J F 1986, Special Report, Department of Agricultural Engineering, Michigan State University, East Lansing, MI.) FIGURE 1.8 Fanning friction factor (ƒ) for a Herschel-Bulkley fluid with n = 0.8, based on the relationship of Hanks (1978) (From Garcia, E J and Steffe, J F 1986, Special Report, Department of Agricultural Engineering, Michigan... on the relationship of Hanks (1978) (From Garcia, E J and Steffe, J F 1986, Special Report, Department of Agricultural Engineering, Michigan State University, East Lansing, MI.) FIGURE 1.10 Fanning friction factor (ƒ) for a Herschel-Bulkley fluid with n = 0.6, based on the relationship of Hanks (1978) (From Garcia, E J and Steffe, J F 1986, Special Report, Department of Agricultural Engineering, Michigan... on the relationship of Hanks (1978) (From Garcia, E J and Steffe, J F 1986, Special Report, Department of Agricultural Engineering, Michigan State University, East Lansing, MI.) FIGURE 1.12 Fanning friction factor (ƒ) for a Herschel-Bulkley fluid with n = 0.4, based on the relationship of Hanks (1978) (From Garcia, E J and Steffe, J F 1986, Special Report, Department of Agricultural Engineering, Michigan... on the relationship of Hanks (1978) (From Garcia, E J and Steffe, J F 1986, Special Report, Department of Agricultural Engineering, Michigan State University, East Lansing, MI.) FIGURE 1.14 Fanning friction factor (ƒ) for a Herschel-Bulkley fluid with n = 0.2, based on the relationship of Hanks (1978) (From Garcia, E J and Steffe, J F 1986, Special Report, Department of Agricultural Engineering, Michigan... 32–64 32–64 32–64 From Steffe, J F 1992 Rheological Methods in Food Process Engineering Freeman Press, East Lansing, MI With permission ƒ can be considered in terms of pressure drop by substituting the definition of the shear stress at the wall: f= Copyright © 1997 CRC Press, LLC (δP)R = (δP)D ρLu 2 2ρLu 2 (1.4) TABLE 1.3 Rheological Properties of Fruit and Vegetable Products Product Apple Pulp Sauce Apricots... 500–800 500–800 T (°C) From Steffe, J F 1992 Rheological Methods in Food Process Engineering Freeman Press, East Lansing, MI With permission Simplification yields the energy loss per unit mass required in the mechanical energy balance: (δP) = f 2 Lu 2 ρ D (1.5) There are many mathematical models available to describe the behavior of fluid foods (Ofoli et al., 1987); only those most useful in pressure drop calculations... Fluids · The power law fluid model (σ = K (γ ) n) is one of the most useful in pipeline design work for non-Newtonian fluids It has been studied extensively and accurately expresses the behavior of many fluid foods which commonly exhibit shear-thinning (0 < n < 1) behavior The volumetric flow rate of a power law fluid in a tube may be calculated in terms of the average velocity: 1   Q   (δP )  n  n  . Professor of Food Engineering. He was promoted to Associate Professor in 1979 and, again, to Professor in 1983. Dr. Singh is a member of the Institute of Food Technologists, American Society of Agricultural. number of patents and publications that span this emerging profession. While a number of important food engineering books have been published over the years, the Handbook of Food Engineering Practice. member of the editorial advisory boards of Advances in Drying, Physico Chemical Hydrodynamics Journal , and Journal of Food Process Engineering . Since 1991 he has been a member of the Food

Ngày đăng: 02/04/2014, 15:03

TỪ KHÓA LIÊN QUAN