YUASA - The world's leading battery manufacturer Car and Light Vans Battery Application and Specification Guide The complete Yuasa range 1 InformationBattery Testing Cars & Light Vans Specifications & X-Refs Contents The Range Explained 2 - 3 Automotive Battery Specifications 4 - 6 Layouts, Hold-Downs & Terminals 7 - 8 Cross Reference BBMS to Yuasa 9 - 10 JIS to Yuasa 11 DIN to ETN to Yuasa 12 - 13 UK Registration Dates 14 Footnotes 14 Introduction to Application Guides 15 Application Guide - Cars & Light Vans 16 - 169 Guarantee 171 Battery Characteristics & Fault Diagnosis 172 - 173 Battery Testing 174 - 179 How a Battery Works 180 - 181 Understanding the Specifications 182 - 184 Health & Safety Information 185 - 187 All You Need To Know About Batteries 188 - 194 AGM Explained 195 - 196 Silver Statement 196 BERR Statement 197 Material Safety Data 197 - 198 Terms & Conditions 199 © Yuasa Battery Sales (UK) Ltd. 2009 YUASA - The world's leading battery manufacturer 2 Specifications & X-Refs The Range Explained AGM ★★★★★ ULTIMATE PERFORMANCE 360,000 engine starts Approved for ‘Stop-Start’ system vehicles Sealed and leakproof for engine compartment and in-vehicle fitments Calcium Calcium OE Quality Matching Part (BER/1400/2002/EC) STOP START 180° Ca Double Calcium Elite ★★★★★ PERFORMANCE 40,000 engine starts Sealed and leakproof for engine compartment and in-vehicle fitments Ideal for vehicles with high specification levels (sat nav, dvd, air con) Calcium Calcium OE Quality Matching Part (BER/1400/2002/EC) 45° Ca Double Calcium Professional ★★★ PERFORMANCE 25,000 engine starts Lifetime maintenance free Ideal for vehicles with standard specification levels Calcium OE Quality Matching Part (BER/1400/2002/EC) Classic ★★★ PERFORMANCE Deep Cycle OE Quality Matching Part (BER/1400/2002/EC) 3 Specifications & X-Refs YUASA - The world's leading battery manufacturer Cargo ★★★ PERFORMANCE Improved starting power Heavy duty construction for extreme environments Special alloy composite Deep Cycle OE Quality Matching Part (BER/1400/2002/EC) Cargo SHD ★★★★★ PERFORMANCE Ideal for vehicles with higher specification levels (sleeper cabs, tail lift and refrigerated vehicles) Intensive urban use (PSV and Emergency Vehicles) Vibration resistant for extreme environments Deep Cycle OE Quality Matching Part (BER/1400/2002/EC) LeisureLine ★★★ PERFORMANCE Ideal for caravans and leisure use Long storage life Maximum safety protection and venting Deep Cycle MarineLine ★★★★★ PERFORMANCE Ideal for marine, leisure-craft and caravans Vibration resistant for extreme environments Semi traction for greater cycle life Deep Cycle 4 Specifications & X-Refs Automotive Battery Specifications AGM RANGE 096AGM 12 570901076 70 760 130 4 278 175 190 20.0 0 T1 B3 Block * * * 019AGM 12 595901085 90 850 170 5 353 175 190 27.5 0 T1 B3 Block * * * ELITE RANGE 012T 12 55007 55 460 75 4 207 175 190 13.0 0 T1 B3 Block * * * 019T 12 60038 100 900 170 6 354 175 190 23.8 0 T1 B3 Block * * * 027T 12 56219 62 550 105 4 243 175 190 15.5 0 T1 B3/B4 Block * * * 063T 12 54465 47 425 75 3 207 175 175 12.2 0 T1 B3/B4 Block * * * 075T 12 56077 60 590 110 4 243 175 175 15.7 0 T1 B3/B4 Block * * * 096T 12 57515 80 680 135 4 278 175 190 19.2 0 T1 B3 Block * * * 100T 12 57113 70 680 130 4 278 175 175 18.2 0 T1 B3/B4 Block * * * 110T 12 58043 80 720 135 5 317 175 175 21.0 0 T1 B3 Block * * * OEM JIS SPECIALIST RANGE 44B19L(S) 12 Jazz 40 340 45 2 187 127 225 10.6 0 T1 N Flat * HJ-A24L 12 MX5 40 310 45 2 238 129 187 10.5 0 T1 N Flat * HJ-S34B20R 12 Prius I 35 272 40 2 197 129 227 10.5 1 T3 N Flat * HJ-S34B20L 12 Prius II 35 272 40 2 197 129 227 10.5 0 T3 N Flat * HJ-S46B24R 12 Prius II 46 310 60 3 238 129 227 11.5 1 T3 N Flat * * PROFESSIONAL RANGE 004 12 50D20R 50 400 75 3 205 175 225 14.2 1 T1 N Raised Plug * * 005 12 65D23L 60 450 90 4 230 175 225 16.0 0 T1 N Flat * * * 008 12 50D20L 50 400 75 3 205 175 225 14.2 0 T1 N Raised Plug * * 009 12 34B17L 30 260 45 2 167 127 227 8.8 0 T3 N Flat * * * 012 12 54459 45 360 60 3 207 175 190 12.6 0 T1 B3 Block * * 014 12 65D23R 60 450 90 4 230 175 225 16.0 1 T1 N Flat * * * 017 12 58827 88 730 150 6 354 175 190 23.0 0 T1 B3 Block * * 019 12 60038 95 850 165 6 354 175 190 24.4 0 T1 B3 Block * * 020 12 61042 110 850 208 6 392 175 190 26.1 0 T1 B3 Block * * 024 12 58515 90 740 165 6 352 175 175 21.7 0 T1 B3 Block * * 027 12 56219 60 540 105 4 243 175 190 16.1 0 T1 B3 Block * * 030 12 75D26L 70 570 135 4 258 173 225 18.6 0 T1 N Flat * * 031 12 75D26R 70 570 135 4 258 173 225 18.6 1 T1 N Flat * * 037 12 53837 35 265 50 2 239 133 206 11.1 0 T4 B12 Raised Plug 038 12 53880 35 265 50 2 239 133 206 11.1 1 T1 B12 Raised Plug 048 12 54577 45 350 60 3 220 135 225 12.9 0 T1 B1 Raised Plug 049 12 54579 45 350 60 3 220 135 225 12.9 1 T1 B1 Raised Plug 053 12 46B24L 45 380 70 3 238 129 227 12.7 0 T1 N Flat * * * 054 12 32B19L 33 260 40 2 187 127 220 9.1 0 T1/T3 N Raised Plug * 055 12 32B19R 33 260 40 2 187 127 220 9.1 1 T1/T3 N Raised Plug * 056 12 40B19L(hd) 36 330 45 3 187 127 225 10.8 0 T1/T3 B1 Flat * * 057 12 46B24R 45 380 70 3 238 129 227 12.7 1 T1 N Flat * * * 063 12 54409 45 380 68 3 207 175 175 12.1 0 T1 B3/B4 Block * * 065 12 55519 54 470 90 4 243 175 175 14.3 0 T1 B3/B4 Block * * Yuasa Number Voltage Alternative Reference Ampere-Hour Capacity at 20-hour Rate (Ah) (Amps) SAE/EN1 (Amps) Cold Cranking Performance Reserve Capacity (Minutes) Recommended Charge Rate Mean Weight with Acid (kg) Cell Layout Terminal Container Features Lid Type Handles End-Venting State of Charge Indicator Semi Traction Features Japanese True-Fit NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW Dimensions Length mm Width mm Height mm Yuasa Number Voltage Alternative Reference Ampere-Hour Capacity at 20-hour Rate (Ah) (Amps) SAE/EN1 (Amps) Cold Cranking Performance Reserve Capacity (Minutes) Recommended Charge Rate Mean Weight with Acid (kg) Cell Layout Terminal Container Features Lid Type Handles End-Venting State of Charge Indicator Semi Traction Features Japanese True-Fit Dimensions Length mm Width mm Height mm 5 Specifications & X-Refs YUASA - The world's leading battery manufacturer PROFESSIONAL RANGE continued 069 12 57024 70 570 135 4 270 175 205 19.5 1 T1 B5 Block * 072 12 57040 70 570 135 4 265 175 205 19.5 1 T1 N Block * 075 12 56077 60 550 100 4 243 175 175 15.5 0 T1 B3/B4 Block * * 077 12 54464 45 380 68 3 207 175 190 11.6 1 T1 B3 Block * * 078 12 55565 59 495 90 4 243 175 190 14.5 1 T1 B3 Block * * 085 12 54317 45 380 68 3 207 175 175 11.6 0 T4F B3 Block * * 086 12 57233 75 650 130 4 278 175 190 18.8 1 T1 B3 Block * * 093 12 54827 48 500 80 4 207 175 175 13.0 0 T4F B3 Block * * 095 12 57114 68 650 130 4 278 175 175 17.9 0 T4F B3 Block * * 096 12 57412 75 650 130 4 278 175 190 18.8 0 T1 B3 Block * * 097 12 56091 59 510 90 4 243 175 175 14.3 0 T4F B3 Block * * 100 12 57113 70 650 130 4 278 175 175 17.9 0 T1 B3/B4 Block * * 102 12 53235 38 330 48 2 160 175 190 10.0 1 T1 B3 Block 110 12 58043 75 680 135 4 317 175 175 20.0 0 T1 B3 Block * * 111 12 55716 50 530 110 4 236 182 178 15.5 0 T1 B1 Flat * * * 113 12 56011 50 530 110 4 236 182 178 15.5 1 T1 B1 Flat * * * 156 12 46B24L 45 380 70 3 238 129 227 12.7 0 T3 N Flat * * * 157 12 46B24R 45 380 70 3 238 129 227 12.7 1 T3 N Flat * * * 202 12 53234 38 330 48 2 175 175 190 10.0 0 T1 B3 Block * 334 12 58522 95 700 160 4 303 174 222 23.5 1 T1 B1 Flat * * * 335 12 58521 95 700 160 4 303 174 222 23.5 0 T1 B1 Flat * * * 421P 6 05611 84 480 100 3 158 165 219 11.5 0 T1 N Raised Plug 895 12 53030 26 200 34 2 187 127 181 7.0 0 T4 N Raised Plug * 896 12 53034 26 200 34 2 187 127 181 7.0 1 T4 N Raised Plug * LEISURELINE RANGE L26-70 12 677 70 450 105 4 260 174 225 18.5 1 T1 B5 Block * * * L26-80 12 678 80 540 135 4 260 174 225 19.0 1 T1 B5 Block * * * L35-90 12 679 90 640 140 5 346 173 233 24.5 1 T1 N Block * * * L35-100 12 680 100 700 160 5 346 173 233 26.0 1 T1 N Block * * * L35-115 12 681 115 750 190 6 345 172 232 29.2 1 T1 N Block * * * MARINELINE RANGE M26-80 12 Group 24 80 450 135 4 260 174 225 19.8 1 TM B5 Flat * * * * M31-100 12 Group 31 100 600 165 5 330 173 240 26.8 1 TM N Flat * * * * CARGO RANGE 451P 6 18290 224 1080 500 12 395 172 235 31.4 0 2xT1 B1 Raised Plug 615 12 63543 140 1000 264 8 514 175 210 38.2 3 T1 B3 Block * * 616 12 115E41L 110 650 180 6 407 174 231 30.0 0 T1 N Raised Plug * * 618 12 115E41R 110 650 180 6 407 174 231 30.0 1 T1 N Raised Plug * * 621 12 65513 155 815 300 8 513 223 223 44.0 3 T1 N Raised Plug * 622 12 63014 135 880 250 7 510 216 209 38.0 3 T1 N Raised Plug * 623 12 64318 145 900 250 8 513 223 223 43.0 4 T1 N Raised Plug * 624 12 70029 200 1050 400 11 513 273 242 56.0 4 T1 N Raised Plug * NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW Automotive Battery Specifications continued 6 Specifications & X-Refs CARGO RANGE continued 625 12 70027 200 1050 400 11 513 272 242 56.0 3 T1 N Raised Plug * 626 12 66519 160 1000 315 9 513 223 223 43.0 4 T1 B3 Raised Plug * 627 12 64020 143 900 230 8 513 189 223 35.0 3 T1 N Raised Plug * 629 12 68032 180 1050 350 10 513 223 223 46.0 3 T1 N Raised Plug * 630 12 64021 140 760 220 8 513 189 223 35.0 3 T1 B3 Raised Plug * 632 12 72512 220 1150 450 12 513 272 242 58.0 3 T1 N Raised Plug * 633 12 63542 135 735 270 7 360 253 240 41.0 6 T1 B1 Raised Plug * 638 12 63211 140 1050 265 8 508 175 205 35.5 0 T1 B1 Raised Plug * 640 12 GR31A 100 1000 185 5 329 171 240 27.6 9 T1 N Raised Plug * 643 12 59615 96 620 165 5 345 172 232 25.8 0 T1 N Raised Plug * 644 12 59616 96 620 165 5 345 172 232 25.8 1 T1 N Raised Plug * 655 12 62512 125 720 240 7 345 172 283 33.5 0 T1 N Raised Plug * 656 12 62514 125 720 240 7 345 172 283 33.5 1 T1 N Raised Plug * 663 12 60528 105 735 185 6 345 172 232 26.8 0 T1 N Raised Plug * 664 12 60527 105 735 185 6 345 172 232 26.8 1 T1 N Raised Plug * 665 12 60528 105 735 185 6 345 172 232 27.0 0 T1 N Flat * CARGO SHD RANGE (Specialist Heavy Duty) 622SHD 12 63014 150 900 250 8 510 216 209 39.2 3 T1 N Raised Plug * 625SHD 12 73011 230 1200 500 12 518 273 242 62.8 3 T1 N Raised Plug * * 627SHD 12 64020 140 815 225 8 513 189 223 36.0 3 T1 N Raised Plug * * 629SHD 12 68032 185 1150 365 10 513 223 223 46.0 3 T1 N Raised Plug * * 632SHD 12 72512 220 1450 500 12 513 272 242 61.0 3 T1 N Raised Plug * 663SHD 12 61047 115 800 200 6 345 172 232 28.5 0 T1 B1 Flat * 664SHD 12 61048 115 800 200 6 345 172 232 28.5 1 T1 N Flat * CLASSIC RANGE (6 Volt Hard Rubber) 404 6 - 77 360 90 4 218 170 190 12.7 0 T1 B12 Raised Plug 421 6 05611 56 250 80 3 162 173 224 11.5 0 T1 N Raised Plug 501 6 - 85 385 95 5 225 175 220 20.1 0 T1 N Raised Plug 511 6 - 105 425 180 7 225 175 225 23.8 0 T1 N Raised Plug 521 6 11211 112 400 210 7 291 172 223 22.5 0 T1 N Raised Plug 531 6 13512 135 630 250 8 319 175 230 23.0 0 T1 N Raised Plug 541 6 - 150 510 275 9 348 172 216 27.0 0 T1 N Raised Plug 702 6 - 200 520 390 12 311 184 365 39.5 0 T9 N Raised Plug * 703 6 - 260 690 540 16 368 184 368 48.0 0 T9 N Raised Plug * 712 6 - 200 520 390 12 311 184 365 39.5 0 T1 N Raised Plug * 713 6 - 260 690 540 15 368 184 368 48.0 0 T1 N Raised Plug * 721 6 - 160 540 295 10 364 176 260 28.5 0 T9 N Raised Plug * * 722 6 - 200 665 390 12 422 176 260 35.0 0 T9 N Raised Plug * * 733 6 - 200 665 390 12 422 176 243 35.0 0 T1 N Raised Plug * * Automotive Battery Specifications continued NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW Yuasa Number Voltage Alternative Reference Ampere-Hour Capacity at 20-hour Rate (Ah) (Amps) SAE/EN1 (Amps) Cold Cranking Performance Reserve Capacity (Minutes) Recommended Charge Rate Mean Weight with Acid (kg) Cell Layout Terminal Container Features Lid Type Handles End-Venting State of Charge Indicator Semi Traction Features Japanese True-Fit Dimensions Length mm Width mm Height mm 7 YUASA - The world's leading battery manufacturer Specifications & X-Refs Layouts, Hold-Downs & Terminals Battery Hold-Down & Container Features (dimensions in millimetres) 6 VOLT 01 12 VOLT 0 469 13 NB1 B3 B5 B3/B4 (B3 with Hold-Down adaptor 23288996) B12 10,5 19,5 10,5 10,5 29 10,5 29 10,5 10,5 10,5 Cell Assembly Layout 8 Specifications & X-Refs Layouts, Hold-Downs & Terminals continued Type of Terminal (dimensions in mm) Terminal adapters Packs 23294631 Terminal Adaptor pack JIS (T3) to DIN (T1) pos & neg (Supplied as standard with 054,055 Yuasa Professional) 23294630 Terminal Adaptor pack DIN (T1) to FORD (T4F/T4) pos & neg 23292114 Terminal Adaptor pack DIN (T1) to FORD Cargo (T8) pos & neg Base Hold adapters 23288996 Holddown adapters Black pair - Conversion of B3 to B4 (Volkwswagen, Audi, Seat selected older models) Supplied as standard 063, 065, 075, 100 and 027 batteries Ø19,5 18 Ø17,9 18 Positive Terminal Negative Terminal Ø14,7 18 Ø13,1 18 Positive Terminal Negative Terminal 10 7 15,5 22 Ø6,5 18,5 5 24,2 24,2 78 16,5 Ø6,5 22 16,5 5 Positive Terminal Negative Terminal 20,5 9 7,5 7max 7,5 14,5 14,5 9 7max Positive Terminal Negative Terminal 3/8" 18mm Ø8 12 50 25 CRS 35 20 Ø8 12 47 22 CRS 35 20 Positive Terminal Negative Terminal 17 17 Ø17.6 3/8-16UNC Ø16 5/16-18UNC Positive Terminal Negative Terminal T1 Standard DIN Post T4-F T9 Classic 702/703/721/722 TM Marine Dual Terminals T8 Ford Cargo Terminal use adapter kit (order 23292114) T4 T3 Small Japanese JIS Terminal [...]... different specifications; always ensure that the battery is clamped using the central holddowns on the battery Cars & Light Vans • There is no problem in fitting a higher specification battery within the same range to a vehicle There is a myth that a more powerful battery can damage the starter motor or that the alternator will not be able to charge the battery; these are wrong A more powerful battery. .. 6.8 Brooklands Continental R T Continental 6.0 Continental 6.8 Continental GT 6.0 (auxillary battery) Continental GT 6.0 (auxillary battery) Continental GT 6.0 (starter battery) Continental GT 6.8 (auxillary battery) Continental GT 6.8 (auxillary battery) Continental GT 6.8 (starter battery) Corniche, T, II, III, IV Eight Flying Spur Flying Spur (auxillary battery) Flying Spur (auxillary battery) Flying... Alternative optional fit battery 012/012T (190mm high) Alternative optional fit battery 075/075T battery Alternative fit 027/027T found on some models 421 Classic - Uses original factory fit hard rubber tooling 421 Professional - Recommended fit for light use vehicles Right-hand drive vehicles (LHD vehicles found to be using equivelent battery with opposing terminal layout) OE specification AGM battery, only... replacement AGM batteries are designed with greater demands in mind and deemed essential by vehicle manufacturers to meet the specific electrical requirements of the vehicle • In some cases the battery tray on the vehicle will allow a longer more powerful battery to be fitted This is not a problem providing that the battery hold-down will secure the battery and the battery does not foul the underside of the bonnet... UK may have been built in Japan and will be fitted with Japanese sized batteries Grey Imports A large number of used Japanese specification vehicles have been imported into the UK over recent years - note battery specification may vary between vehicles originally manufactured for European markets Toyota Land Cruiser Due to the many options, series and imported Toyota Land Cruisers over the years it... Voyager (II) 3.3 Petrol Voyager (II) 3.3 Grand Petrol Voyager (II) 2.5 TD Diesel Voyager (II) 2.5 TD Diesel Voyager 2.4 Petrol Voyager 3.3 Petrol Voyager 3.3 Grand Petrol Voyager 2.5 CRD Diesel Voyager 2.5 CRD Diesel Voyager 2.8 CRD Diesel Voyager 2.5 CRD Grand Diesel Voyager 2.5 CRD Grand Diesel AGM Series Type 2 2 2 2 2 3 3 3 3 3 3 3 3 2 2 2 Cars & Light Vans Crossfire Neon Neon Neon PT Cruiser PT... existing battery installation is double checked prior to purchase 14 Introduction to Application Guides • It is a legal requirement that a battery is securely fitted to a vehicle • It is also important that any heat shields or protective enclosures fitted to the vehicle from new by the vehicle manufacturer are always replaced when the battery is changed The heat shields are fitted to protect the battery. .. this catalogue was current only at the date of printing The web page below is updated with the latest installation guide: http://www.yuasa -battery. co.uk/automotive/applicationguide.asp We recommend that old and new batteries should be compared prior to installation YUASA - The world's leading battery manufacturer 15 Recommended Quantity YEAR from YEAR to P D 1 1 Aug-99>> Aug-99>> - - - 202 202 - - 6 2.0... originally fitted a choice of two batteries, please check installation Auxillary battery used for vehicle loads (not engine starting) In some cases a motorcycle battery is used Auxillary battery used for engine starting Bottom hold-down adapters required (supplied with battery) JIS small terminal (remove terminal adapters supplied with battery where required) Jaguar XJS - Not necessary to refit original cover... will be correct, but the battery will not have sufficient power to start the car under all conditions and so the customer will be dissatisfied Also, it may be linked with an installation issue e.g additional strap clamping on Rover 75, which interferes with the flame arresting pod on the Professional range • Similarly if an AGM battery is recommended for a vehicle, only an AGM battery should be fitted . world's leading battery manufacturer Car and Light Vans Battery Application and Specification Guide The complete Yuasa range 1 InformationBattery Testing Cars & Light Vans Specifications. 14 Introduction to Application Guides 15 Application Guide - Cars & Light Vans 16 - 169 Guarantee 171 Battery Characteristics & Fault Diagnosis 172 - 173 Battery Testing 174 - 179 How a Battery. installation guide: - http://www.yuasa -battery. co.uk/automotive/applicationguide.asp We recommend that old and new batteries should be compared prior to installation. 16 Cars & Light Vans AGM Fuel Quantity YEAR from YEAR