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Audel
™
Electrician’s
Pocket Manual
All New Second Edition
Paul Rosenberg
Audel
™
Electrician’s
Pocket Manual
Audel
™
Electrician’s
Pocket Manual
All New Second Edition
Paul Rosenberg
Vice President and Executive Publisher: Bob Ipsen
Publisher: Joe Wikert
Senior Editor: Katie Feltman
Developmental Editor: Regina Brooks
Editorial Manager: Kathryn A. Malm
Production Editor: Angela Smith
Text Design & Composition: Wiley Composition Services
Copyright © 2003 by Wiley Publishing, Inc. All rights reserved.
Copyright © 1997 by Paul Rosenberg.
Published simultaneously in Canada
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, scanning, or
otherwise, except as permitted under Section 107 or 108 of the 1976 United States Copyright
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Rosewood Drive, Danvers, MA 01923, (978) 750-8400, fax (978) 646-8600. Requests to the
Publisher for permission should be addressed to the Legal Department, Wiley Publishing,
Inc., 10475 Crosspoint Blvd., Indianapolis, IN 46256, (317) 572-3447, fax (317) 572-4447,
E-mail: permcoordinator@wiley.com.
Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their
best efforts in preparing this book, they make no representations or warranties with respect
to the accuracy or completeness of the contents of this book and specifically disclaim any
implied warranties of merchantability or fitness for a particular purpose. No warranty
may be created or extended by sales representatives or written sales materials. The advice
and strategies contained herein may not be suitable for your situation. You should consult
with a professional where appropriate. Neither the publisher nor author shall be liable for
any loss of profit or any other commercial damages, including but not limited to special,
incidental, consequential, or other damages.
For general information on our other products and services please contact our Customer
Care Department within the United States at (800) 762-2974, outside the United States at
(317) 572-3993 or fax (317) 572-4002.
Trademarks: Wiley, the Wiley Publishing logo, Audel, and related trade dress are trade-
marks or registered trademarks of Wiley in the United States and other countries, and may
not be used without written permission. All other trademarks are the property of their
respective owners. Wiley Publishing, Inc., is not associated with any product or vendor
mentioned in this book.
Wiley also publishes its books in a variety of electronic formats. Some content that appears
in print may not be available in electronic books.
Library of Congress Cataloging-in-Publication Data: 2003110248
ISBN: 0-764-54199-4
Printed in the United States of America
10 9 8 7 6 5 4 3 2 1
Contents
Introduction vii
1. Electrical Laws 1
2. Electronic Components and Circuits 18
3. Electrical Drawings 33
4. Motors, Controllers and Circuits 60
5. Generators 89
6. Mechanical Power Transmission 104
7. Electrical Power Distribution 127
8. Grounding 176
9. Contactors and Relays 203
10. Welding 217
11. Transformers 232
12. Circuit Wiring 246
13. Communications Wiring 272
14. Wiring in Hazardous Locations 296
15. Tools and Safety 317
Appendix 330
Index 336
v
Introduction
In this handbook for electrical installers you will find a great
number of directions and suggestions for electrical installa-
tions. These should serve to make your work easier, more
enjoyable, and better.
But first of all, I want to be sure that every reader of this
book is exposed to the primary, essential requirements for
electrical installations.
The use of electricity, especially at common line voltages,
is inherently dangerous. When used haphazardly, electricity
can lead to electrocution or fire. This danger is what led to
the development of the National Electrical Code (NEC), and
it is what keeps Underwriter’s Laboratories in business.
The first real requirement of the NEC is that all work
must be done “in a neat and workmanlike manner.” This
means that the installer must be alert, concerned, and well
informed. It is critical that you, as the installer of potentially
dangerous equipment, maintain a concern for the people
who will be operating the systems you install.
Because of strict regulations, good training, and fairly
good enforcement, electrical accidents are fairly rare. But
they do happen, and almost anyone who has been in this
business for some time can remember deadly fires that began
from a wiring flaw.
As the installer, you are responsible for ensuring that the
wiring you install in people’s homes and workplaces is safe.
Be forewarned that the excuse of “I didn’t know” will not
work for you. If you are not sure that an installation is safe,
you have no right to connect it. I am not writing this to scare
you, but I do want you to remember that electricity can kill;
it must be installed by experts. If you are not willing to
expend the necessary effort to ensure the safety of your
installations, you should look into another trade — one in
which you cannot endanger people’s lives.
vii
viii Introduction
But the commitment to excellence has its reward. The
people in the electrical trade who work like professionals
make a steady living and are almost never out of work. They
have a lifelong trade and are generally well compensated.
This book is designed to put as much information at your
disposal as possible. Where appropriate, we have used italics
and other graphic features to help you quickly pick out key
phrases and find the sections you are looking for. In addi-
tion, we have included a good index that will also help you
find things rapidly.
Chapters 1 and 2 of this text cover the basic rules of elec-
tricity and electronics. They contain enough detail to help
you through almost any difficulty that faces you, short of
playing electronic design engineer. They will also serve you
well as a review text from time to time.
Chapter 3 explains all common types of electrical draw-
ings, their use and interpretation. This should be very useful
on the job site.
Chapters 4 and 5 cover the complex requirements for the
installation of motors and generators, and Chapters 6 and 7
will guide you in the transmission of both electrical power
and mechanical force.
Chapter 8 covers the very important safety requirements
for grounding. The many drawings in this chapter will serve
to clarify the requirements for you.
Chapters 9 through 15 cover a variety of topics, such as
the installation and operation of contactors and relays, weld-
ing methods, transformer installations, circuit wiring, com-
munications wiring, wiring in hazardous locations, and tools
and safety.
Following the text of the book, you will find an Appendix
containing technical information and conversion factors.
These also should be of value to you on the job.
Best wishes,
Paul Rosenberg
. Audel
™
Electrician’s
Pocket Manual
All New Second Edition
Paul Rosenberg
Audel
™
Electrician’s
Pocket Manual
Audel
™
Electrician’s
Pocket Manual
All. 572-3993 or fax (317) 572-4002.
Trademarks: Wiley, the Wiley Publishing logo, Audel, and related trade dress are trade-
marks or registered trademarks of
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