FRENIC Lift LM2A Starting guide Starting guide Dedicated Inverter for Lift Applications 3 ph 400 VAC 2 2 – 45 kW 1 ph 200 VAC 2 2 – 4 0 kW SG LM2A EN 1 4 0 Page 2 of 39 Fuji Electric Europe GmbH Versi[.]
Starting guide Dedicated Inverter for Lift Applications ph 400 VAC 2.2 – 45 kW ph 200 VAC 2.2 – 4.0 kW SG_LM2A_EN_1.4.0 Version 0.0.1 1.0.0 1.1.0 1.2.0 1.3.0 1.3.1 1.4.0 Changes applied Draft First release Directives updated RM/IM version modified Some text modified in Chapter Specifications table 3.1 changed Notes on table 5.1 modified Terminal [NTC] is corrected in page 12 Figure 5.7 updated Table 6.1 updated FUNC/DATA key changed to SET key French branch name is corrected Firmware version updated European standards updated Specifications Output ratings Frequency removed Table 7.2 updated Table 7.10 added Table 8.5 updated Text added or modified Spain branch address updated References to EN81-1 removed References to TP-E1U added Chapter updated with information about TP-E1U Chapter 8.1.4 correction Swiss branch address updated UK branch address added 230V mode added OPC-PG3ID added Year of standards revised; RoHS standard added Section 5.1 title correction Table 7.2 and 7.3 updated Correction of parameter F21 on Figure 12.1 Added parameter L06 on Figure 13.1 DBA alarm code added in chapter 15 Small text corrections Page of 39 Date Written Checked Approved 30.09.2015 30.11.2015 J Alonso J Alonso M Fuchs J Català 14.06.2016 J Alonso M Fuchs J Català 10.03.2017 J Alonso M Fuchs J Català 07.07.2017 J Alonso M Fuchs J Català 06.07.2020 C Arjona J Alonso J Català 28.01.2021 C Arjona J Alonso J Català Fuji Electric Europe GmbH CONTENTS About this manual Safety information Conformity to European standards Technical data .7 3.1 Specifications 3.2 Three-phase 230V mode specifications 3.3 External dimensions .9 Removal and attachment of front cover 10 Connections .11 5.1 Power terminals connection 11 5.2 Control signals connection 12 5.3 Use of input terminals for speed set point selection .13 5.4 Control terminals description 13 Hardware configuration .15 Encoder option boards 16 7.1 OPC-PG3/PG3ID 17 7.2 OPC-PMPG 18 7.3 OPC-PR 19 7.4 OPC-PSH .20 Keypad operation .22 8.1 TP-E1U (Basic keypad) 22 8.1.1 Led monitor, keys and LED indicators on the keypad 22 8.1.2 Overview of operation modes 23 8.1.3 USB connectivity 23 8.1.4 TP-E1U Menu 23 8.2 TP-A1-LM2 (Advanced keypad) 25 8.2.1 Keypad keys 25 8.2.2 Keypad menus .26 8.2.3 Example of function setting 27 8.2.4 Display language setting .27 Driving the motor .27 9.1 Inverter initialization 27 9.2 Specific setting for induction motors .28 9.3 Auto tuning procedure (for IM) 28 9.4 Specific setting for PMS motors 29 9.5 Pole tuning procedure (for PMS motors) 29 10 Setting the speed profile 29 11 Signals time diagram for close loop control (IM and PMSM) 31 12 Signal time diagram for open loop (IM) .32 13 Travel optimization in closed loop .33 14 Lift fine tuning (troubleshooting) 34 14.1 Open loop control (IM) 34 14.2 Closed loop control (PMSM and IM) 35 15 Alarm messages 37 Page of 39 Fuji Electric Europe GmbH About this manual Thank you very much for choosing FRENIC-Lift (LM2) inverter series FRENIC-Lift (LM2) inverter series is specially designed for operation of induction and permanent magnet synchronous motors used in lift applications Also induction motors without encoder (open loop) can be controlled obtaining good performance and high positioning accuracy at stop This starting guide includes the basic information and explanations about the connection and commissioning of FRENIC-Lift (LM2) This starting guide is based on firmware version 1500 or later For other software versions, please contact with Fuji Electric technical department Firmware version (ROM) can be monitored on TP-E1U in 5_14 (with E52=2) and on TP-A1-LM2 in PRG >3>4 For extended information about the product and its use, refer to below mentioned documents: - FRENIC-Lift Reference Manual INR-SI47-1909_-E (RM) FRENIC-Lift Instruction Manual INR-SI47-1894_-E (IM) Safety information Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance and inspection Ensure you have enough knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in minor or light bodily injuries and/or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are importance and must be observed at all times Application • FRENIC-Lift is designed to drive a three-phase motor Do not use it for single-phase motors or for other purposes Fire or an accident could occur • FRENIC-Lift may not be used for a life-support system or other purposes directly related to the human safety • Though FRENIC-Lift is manufactured under strict quality control, install safety devices for applications where serious accidents or material losses are foreseen in relation to the failure of it An accident could occur Installation • Install the inverter on a non-flammable material such as metal Otherwise fire could occur • Do not place flammable object nearby Doing so could cause fire • Do not carry the inverter by its terminal block cover during transportation Doing so could cause a drop of the inverter and injuries • Prevent lint, paper fibres, sawdust, dust, metallic chips, or other foreign materials from getting into the inverter or from accumulating on the heat sink Otherwise, a fire or an accident might result • Do not install or operate an inverter that is damaged or lacking parts Doing so could cause fire, an accident or injuries • Do not stand on a shipping box • Do not stack shipping boxes higher than the indicated information printed on those boxes Doing so could cause injuries Page of 39 Fuji Electric Europe GmbH Wiring • When wiring the inverter to the power supply, insert an appropriate mains disconnecting device (e.g switch, contactor, breaker etc.) Use the devices within the recommended current range • Use wires size recommended in Instruction Manual • When wiring the inverter to the power supply that is 500 kVA or more, be sure to connect an optional DC reactor (DCR) Otherwise, fire could occur • Do not connect a surge killer to the inverter's output (secondary) circuit Doing so could cause fire • Ground the inverter in compliance with the national or local electric standards Otherwise, electric shock could occur • Qualified electricians should carry out wiring • Disconnect power before wiring Otherwise, electric shock could occur • Install inverter before wiring Otherwise, electric shock or injuries could occur • Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected Otherwise fire or an accident could occur • Do not connect the power supply wires to output terminals (U, V, and W) • Connect the braking resistor only to the terminals DB and P(+) Otherwise, fire could occur • Generally, control signal wires are not reinforced insulation If they accidentally touch any of live parts in the main circuit, their insulation coat may break for any reasons In such a case, ensure the signal control wire is protected from making contact with any high voltage cables Doing so could cause an accident or electric shock • Connect the three-phase motor to terminals U, V, and W of the inverter Otherwise injuries could occur • The inverter, motor and wiring generate electric noise Ensure preventative measures are taken to protect sensors and sensitive devices from RF noise Otherwise an accident could occur Operation • Be sure to install the terminal cover before turning the power ON Do not remove the covers while power is applied Otherwise electric shock could occur • Do not operate switches with wet hands Doing so could cause electric shock • If the auto-reset function has been selected, the inverter may automatically restart and drive the motor depending on the cause of tripping (Design the machinery or equipment so that human safety is ensured after restarting.) • If an alarm reset is made with the Run command signal turned ON, the inverter may start immediately Ensure that the Run command signal is turned OFF in advance Otherwise an accident could occur • Ensure you have read and understood the manual before programming the inverter, incorrect parameter settings may cause damage to the motor or machinery An accident or injuries could occur • Do not touch the inverter terminals while the power is applied to the inverter even if the inverter is in stop mode Doing so could cause electric shock Page of 39 Fuji Electric Europe GmbH • Do not turn the main circuit power (circuit breaker) ON or OFF in order to start or stop inverter operation Doing so could cause failure • Do not touch the heat sink and braking resistor because they become very hot Doing so could cause burns • Before setting the speeds (frequency) of the inverter, check the specifications of the machinery • The brake function of the inverter does not provide mechanical holding means Injuries could occur Maintenance and inspection, and parts replacement • Turn the power OFF and wait for at least five minutes before starting inspection Further, check that the LED monitor is unlit and that the DC link bus voltage between the P (+) and N (-) terminals is lower than 25 VDC Otherwise, electric shock could occur • Maintenance, inspection, and parts replacement should be made only by qualified persons • Take off the watch, rings and other metallic objects before starting work • Use insulated tools Otherwise, electric shock or injuries could occur Disposal • Treat the inverter as an industrial waste when disposing of it Otherwise injuries could occur Others • Never attempt to modify the inverter Doing so could cause electric shock or injuries Conformity to European standards The CE marking on Fuji Electric products indicates that they comply with the essential requirements of the Electromagnetic Compatibility (EMC) Directive 2004/108/EC and the Low Voltage Directive 2006/95/EC issued by the Council of the European Communities Inverters with built-in EMC filter that bear a CE marking are in conformity with EMC directives Inverters having no builtin EMC filter can be in conformity with EMC directives if an optional EMC compliant filter is connected to them General purpose inverters are subject to the regulations set forth by the Low Voltage Directive in the EU Fuji Electric declares the inverters bearing a CE marking are compliant with the Low Voltage Directive FRENIC-Lift (LM2) inverter series are in accordance with the regulations of following council directives and their amendments: - Electromagnetic Compatibility Directive: 2014/30/EU Low Voltage Directive: 2014/35/EU Machine Directive: 2006/42/EC RoHS Directive: 2011/65/EU For assessment of conformity the following relevant standards have been taken into consideration: - EMC: EN61800-3:2018, EN12015:2014, EN12016:2013 Electrical Safety: EN61800-5-1:2007/A1:2017 Functional Safety: EN61800-5-2:2017 SIL3, EN ISO13849-1:2015 PLe, Cat.3 Safe Torque Off Pollution degree RoHS 2: EN50581:2012, EN IEC63000:2018 The FRENIC-Lift (LM2) inverter series are categorized as category C2 or C3 according to EN61800-3:2018 When you use these products in the domestic environment, you may need to take appropriate countermeasures to reduce or eliminate any noise emitted from these products Page of 39 Fuji Electric Europe GmbH Technical data 3.1 Specifications Table 3.1 FRENIC-Lift LM2A General specifications Item Type FRN _LM2A-□E 3-phase 400 V □:4/7 Output ratings Nominal applied motor [kW] Rated capacity*1 [kVA] Rated voltage*2 [V] Rated current*3 [A] Overload capacity [A] (Permissible overload time) 0006 0010 0015 0019 2.2 4.6 4.0 7.6 5.5 11 7.5 14 6.1 10.0 11.0 (3) 18.0 (3) Normal UPS Battery Main power supply Input ratings Input power for driving phases, voltage, frequency Operation time [s] Input power for driving voltage Operation time [s] Braking Aux control power voltage Braking time*7 [s] Braking duty-cycle (%ED) *7 [%] Rated regenerative power*7 [kW] Minimum resistance*6 [Ω] 0032 0039 1-phase 200 V 0045 0060 0075 0091 30 45 37 57 45 69 15.0 11 15 18.5 22 18 24 29 34 3-phase 380 to 480 VAC 18.5 24.5 32.0 39.0 45.0 60.0 75.0 91.0 27.0 (3) 37.0 (3) 120 (3) 150 (3) 182 (3) 49.0 (3) 64.0 (3) 78.0 (3) 90.0 (3) 0011 0018 2.2 4.0 4.1 6.8 3-ph 200 to 240 VAC 11.0 18.0 22.0 (3) 36.0 (3) 1-ph 200 to 240 VAC, 50/60 Hz Variations: Voltage: +10 to -15% (Voltage unbalance: 2% or less*4), Frequency: +5 to -5% 7.5 10.6 14.4 21.1 28.8 35.5 42.2 57.0 68.5 83.2 17.5 33.0 13.0 17.3 23.2 33.0 43.8 52.3 60.6 77.9 94.3 114 24.0 41.0 3-ph 380 to 480 VAC, 50/60 Hz Phases, voltage, frequency With DCR Rated current*5 [A] Without DCR Required power supply capacity (with DCR) [kVA] 0025 4.5 8.2 3.2 5.2 7.4 10.0 15.0 20.0 25.0 30.0 40.0 48.0 58.0 3.5 6.1 1-ph 200 to 240 VAC, 50/60 Hz 1-ph 220 to 480 VAC, 50/60 Hz Variations: Voltage: +10 to -10%, Frequency: +5 to -5% 180 48 VDC 36 VDC 180 24 VDC (22 to 32 VDC), max 40 W 1-ph 220 to 480 VAC, 50/60 Hz*8 24 VDC (22 to 32VDC), max 40 W 60 50 14.8 17.6 16 16 1.8 3.2 4.4 6.0 8.8 12.0 24.0 29.6 36.0 1.8 3.2 160 96 47 47 24 24 10 8.5 33 20 - Lift Directive (95/16/EC) - Replacement of two motor contactors: interrupting the current to the motor (to stop the machine), as required by EN 81-20:2014 5.9.2.5.4 d and 5.9.3.4.2 d - Brake monitoring for EN 81-20:2014 5.6.7.3 - Travel direction change counter for lifts with belt or coated ropes - Machinery Directive - EN ISO13849-1: PL-e - EN60204-1: stop category - EN61800-5-2: STO SIL3 - EN62061: SIL3 Conformity standard - Low Voltage Directive - EN61800-5-1: Over voltage category - EMC Directive - EN12015, EN12016, EN 61800-3 +A1, EN 61326-3-1 (Emission) Built-in EMC filter type: Category (0025 (11kW) or lower) / Category (0032 (15kW) or higher) (Immunity) 2nd Env - Canadian and U.S standards - Can/CSA C22.2 No.14-13: Industrial Control Equipment - CSA C22.2 No.274-13: Adjustable speed drives - UL 508 C (3rd Edition): Power Conversion Equipment - According to CSA B44.1-11/ASME A17.5-2014: Elevator and escalator electrical equipment Main body IP20 IP00 IP20 Enclosure (IEC60529) Heat sink IP54 IP20 IP00 IP54 Cooling method Fan cooling *1) Rated capacity is calculated by regarding the output rated voltage as 440 VAC *2) Output voltage cannot exceed the power supply voltage *3) These values correspond to the following conditions: carrier frequency is 10 kHz (2 phase modulation) and ambient temperature is 45°C Select the inverter capacity such that the square average current during operation is not higher than the 80% of the rated current of the inverter *4) Voltage unbalance [%] = (Max.voltage [V] - Min.voltage [V])/ Three-phase average voltage [V] x 67 (IEC61800-3) Just for 3ph 400 VAC input supply case *5) The power supply capacity is 500kVA (ten times the inverter capacity when the inverter capacity exceeds 50kVA), and the value of the power supply impedance is %X=5% *6) The admissible error of minimum resistance is ±5% *7) Braking time and duty cycle (%ED) are defined by cycle operation at the rated regenerative power *8) Variations (Voltage: +10 to -10%, Frequency: +5 to -5%) Page of 39 Fuji Electric Europe GmbH 3.2 Three-phase 230V mode specifications Table 3.2 3ph 230V mode specifications*10 Item Specifications Output ratings Type FRN _LM2A-4E Nominal applied motor [kW] Rated capacity*1 [kVA] 18.5 37.0 (3s) 24.5 49.0 (3s) 5.7 8.4 Normal UPS Rated With DCR Current*5 [A] Without DCR Required power supply capacity (with DCR) [kVA] Input power for driving phases, voltage, frequency Operation time [s] Battery 0032 7.5 12.7 0039 9.0 15.5 0045 11 17.9 0060 15 23.9 3-phase 220 to 230 VAC Rated current*3 [A] Overload capacity [A] (Permissible overload time) Main power supply Input ratings 0025 5.5 9.8 Rated voltage*2 [V] Phases, voltage, frequency Braking 0019 4.0 7.4 32.0 39.0 45.0 60.0 64.0 78.0 90.0 120 (3s) (3s) (3s) (3s) 3-ph 230 VAC, 50/60 Hz Variations: Voltage: +10 to -10% (Voltage unbalance: 2% or less*4), Frequency: +5 to -5% 14.4 21.1 28.8 34.5 42.2 57.6 23.2 31.5 42.7 49.5 60.6 -*9 11.5 13.7 16.8 22.9 1-ph, 220 to 240 VAC, 50/60 Hz Variations: Voltage: +10 to -10%, Frequency: +5 to -5% 180 Input power for driving voltage 48 VDC Operation time [s] 180 Aux control power voltage Braking time*7 [s] Braking duty-cycle (%ED) *7 [%] Rated regenerative power*7 [kW] Minimum resistance*6 [Ω] 24 VDC (22 to 32 VDC), max 40 W *11 1-ph 230VAC, 50/60 Hz*8 60 50 3.2 4.4 6.0 7.2 8.8 12 24 16 12 8 - Lift Directive (95/16/EC) - Replacement of two motor contactors: interrupting the current to the motor (to stop the machine), as required by EN 81-20:2014 5.9.2.5.4 d and 5.9.3.4.2 d - Brake monitoring for EN 81-20:2014 5.6.7.3 - Travel direction change counter for lifts with belt or coated ropes - Machinery Directive - EN ISO13849-1: PL-e - EN60204-1: stop category - EN61800-5-2: STO SIL3 - EN62061: SIL3 - Low Voltage Directive - EN61800-5-1: Over voltage category Conformity standard - EMC Directive - EN12015, EN12016, EN 61800-3 +A1, EN 61326-3-1 (Emission) Built-in EMC filter type: Category (0025 (11kW) or lower) / Category (0032 (15kW) or higher) (Immunity) 2nd Env Enclosure (IEC60529) Cooling method Main body Heat sink - Canadian and U.S standards - Can/CSA C22.2 No.14-13: Industrial Control Equipment - CSA C22.2 No.274-13: Adjustable speed drives - UL 508 C (3rd Edition): Power Conversion Equipment - According to CSA B44.1-11/ASME A17.5-2014: Elevator and escalator electrical equipment IP20 IP00 IP54 IP20 IP00 Fan cooling *1) Rated capacity is calculated by regarding the output rated voltage as 230 VAC *2) Output voltage cannot exceed the power supply voltage *3) These values correspond to the following conditions: carrier frequency is 10 kHz (2 phase modulation) and ambient temperature is 45°C Select the inverter capacity such that the square average current during operation is not higher than the 80% of the rated current of the inverter *4) Voltage unbalance [%] = (Max.voltage [V] - Min.voltage [V])/ Three-phase average voltage [V] x 67 (IEC61800-3) *5) The power supply capacity is 500kVA (ten times the inverter capacity when the inverter capacity exceeds 50kVA), and the value of the power supply impedance is %X = 5% *6) The admissible error of minimum resistance is ±5% *7) Braking time and duty cycle (%ED) are defined by cycle operation at the rated regenerative power *8) Variations (Voltage: +10 to -10%, Frequency: +5 to -5%) *9) DCR is required for 230V mode of FRN0060LM2A-4E *10) To activate this mode set F81=1 Available in FRN0019LM2A-4E to FRN0060LM2A-4E with ROM version 1500 or later For additional information refer to INR-SI47-2354-E *11) Only for rescue operation Do not use during normal operation Page of 39 Fuji Electric Europe GmbH 3.3 External dimensions Table 3.2 External dimensions and frame definition Power Supply voltage 3-ph 400 VAC 1-ph 200 VAC Type FRN0006LM2A-4E FRN0010LM2A-4E FRN0015LM2A-4E FRN0019LM2A-4E FRN0025LM2A-4E FRN0032LM2A-4E FRN0039LM2A-4E FRN0045LM2A-4E FRN0060LM2A-4E FRN0075LM2A-4E FRN0091LM2A-4E FRN0011LM2A-7E FRN0018LM2A-7E Frame W (mm) H (mm) D (mm) 140,0 260,0 195,0 160,0 360,0 195,0 250,0 400,0 195,0 326,2 550,0 261,3 361,2 615,0 276,3 140,0 260,0 195,0 Frame and frame can be called as well from now on Book type Page of 39 Fuji Electric Europe GmbH Removal and attachment of front cover In order to remove properly front cover in each frame, please follow the procedure below shown in each figure In the following description, it is assumed that the inverter has already been installed Figure 4.1: Removing front cover step by step (Frame & – Book type) Figure 4.2: Removing front cover step by step (Frame 3) Figure 4.3: Removing front cover step by step (Frame & 5) Page 10 of 39 Fuji Electric Europe GmbH ... FRN000 6LM2A- 4E FRN001 0LM2A- 4E FRN001 5LM2A- 4E FRN001 9LM2A- 4E FRN002 5LM2A- 4E FRN003 2LM2A- 4E FRN003 9LM2A- 4E FRN004 5LM2A- 4E FRN006 0LM2A- 4E FRN007 5LM2A- 4E FRN009 1LM2A- 4E FRN001 1LM2A- 7E FRN001 8LM2A- 7E... Logic are shown: FRENIC- Lift (LM2) X1 Lift controller FWD PLC (+24 V) Up direction Speed Figure 5.4: Connection using free potential contacts of lift controller FRENIC- Lift (LM2) Lift controller... positioning accuracy at stop This starting guide includes the basic information and explanations about the connection and commissioning of FRENIC- Lift (LM2) This starting guide is based on firmware