Unidrive M200 UG Issue 4 book User Guide Unidrive M200/201 Model size 1 to 6 Variable Speed AC drive for induction motors Part Number 0478 0042 04 Issue 4 www controltechniques com General information[.]
User Guide Unidrive M200/201 Model size to Variable Speed AC drive for induction motors Part Number: 0478-0042-04 Issue: www.controltechniques.com General information The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor The contents of this guide are believed to be correct at the time of printing In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice All rights reserved No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher Drive firmware version This product is supplied with the latest firmware version If this drive is to be connected to an existing system or machine, all drive firmware versions should be verified to confirm the same functionality as drives of the same model already present This may also apply to drives returned from a Control Techniques Service Centre or Repair Centre If there is any doubt please contact the supplier of the product The firmware version of the drive can be checked by looking at Pr 11.029 Environmental statement Control Techniques is committed to minimising the environmental impacts of its manufacturing operations and of its products throughout their life cycle To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001 Further information on the EMS, our Environmental Policy and other relevant information is available on request, or can be found at www.greendrives.com The electronic variable-speed drives manufactured by Control Techniques have the potential to save energy and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime In typical applications, these positive environmental effects far outweigh the negative impacts of product manufacture and end-of-life disposal Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment Recyclers will find the products easy to dismantle into their major component parts for efficient recycling Many parts snap together and can be separated without the use of tools, while other parts are secured with conventional fasteners Virtually all parts of the product are suitable for recycling Product packaging is of good quality and can be re-used Large products are packed in wooden crates, while smaller products come in strong cardboard cartons which themselves have a high recycled fibre content If not re-used, these containers can be recycled Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way Control Techniques' packaging strategy prefers easily-recyclable materials of low environmental impact, and regular reviews identify opportunities for improvement When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice REACH legislation EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation For current information on how this requirement applies in relation to specific Control Techniques products, please approach your usual contact in the first instance Control Techniques position statement can be viewed at: http://www.controltechniques.com/REACH Copyright © February 2014 Control Techniques Ltd Issue Number: Drive Firmware: 01.03.00 onwards For patent and intellectual property related information please go to: www.ctpatents.info How to use this guide This user guide provides complete information for installing and operating the drive from start to finish The information is in logical order, taking the reader from receiving the drive through to fine tuning the performance NOTE There are specific safety warnings throughout this guide, located in the relevant sections In addition, Chapter Safety information contains general safety information It is essential that the warnings are observed and the information considered when working with or designing a system using the drive This map of the user guide helps to find the right sections for the task you wish to complete, but for specific information, refer to Contents on page 4: Safety information Product information Mechanical installation Electrical installation Getting started Basic parameters Running the motor Optimization NV Media card operation 10 Advanced parameters 11 Technical data 12 Diagnostics 13 UL listing information Contents Safety information 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 Warnings, Cautions and Notes .7 Electrical safety - general warning System design and safety of personnel Environmental limits Access Fire protection .7 Compliance with regulations Motor .7 Mechanical brake control Adjusting parameters Electrical installation Hazard 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 Getting started 72 Understanding the display 72 Keypad operation 72 Menu structure 74 Menu 74 Advanced menus 75 Changing the operating mode 75 Saving parameters 75 Restoring parameter defaults 76 Parameter access level and security 76 Displaying parameters with non-default values only 76 5.11 Displaying destination parameters only 77 5.12 Communications 77 Product information 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Model number .9 Ratings 10 Operating modes 13 Drive features 14 Keypad and display .15 Nameplate description 16 Options 17 Items supplied with the drive .18 Basic parameters 78 6.1 6.2 Menu 0: Basic parameters 78 Parameter descriptions 82 Running the motor 83 7.1 7.2 7.3 Quick start connections 83 Changing the operating mode 83 Quick start commissioning / start-up 87 Mechanical installation .19 Optimization 89 8.1 8.2 8.3 8.4 8.5 Motor map parameters 89 Maximum motor rated current 95 Current limits 95 Motor thermal protection 95 Switching frequency 96 NV Media Card 97 9.1 9.2 9.3 9.4 Introduction 97 SD card support 97 NV Media Card parameters 99 NV Media Card trips 99 3.1 3.2 3.3 3.4 3.5 3.6 3.7 Safety information .19 Planning the installation 19 Terminal cover removal .20 Installing / removing options 24 Dimensions and mounting methods 28 Enclosure for standard drives .34 Enclosure design and drive ambient temperature 36 3.8 Heatsink fan operation 36 3.9 Enclosing size to drive for high environmental protection .37 3.10 External EMC filter 39 3.11 Electrical terminals 41 3.12 Routine maintenance 43 Electrical installation 45 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 Power connections 45 AC supply requirements 49 24 Vdc supply 52 Ratings 53 Output circuit and motor protection .56 Braking 59 Ground leakage 61 EMC (Electromagnetic compatibility) 62 Communications connections .69 Control connections 69 Unidrive M200 / M201 User Guide Issue Number: 10 Advanced parameters .100 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.13 10.14 10.15 10.16 10.17 10.18 Menu 1: Frequency reference 110 Menu 2: Ramps 114 Menu 3: Frequency control .117 Menu 4: Torque and current control 122 Menu 5: Motor control .125 Menu 6: Sequencer and clock 129 Menu 7: Analog I/O 131 Menu 8: Digital I/O 134 Menu 9: Programmable logic, motorized pot, binary sum and timers 138 Menu 10: Status and trips 142 Menu 11: General drive set-up 144 Menu 12: Threshold detectors, variable selectors and brake control function 145 Menu 14: User PID controller 150 Menu 15: Option module set-up 153 Menu 18: Application menu 154 Menu 20: Application menu 155 Menu 21: Second motor parameters 156 Menu 22: Additional Menu set-up 157 11 Technical data 159 10.10 10.11 10.12 11.1 Drive technical data 159 11.2 Optional external EMC filters 177 12 Diagnostics 179 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 Status modes (Keypad and LED status) 179 Trip indications 179 Identifying a trip / trip source .179 Trips, Sub-trip numbers 180 Internal / Hardware trips 197 Alarm indications .197 Status indications 198 Displaying the trip history 198 Behaviour of the drive when tripped 198 13 UL Listing 199 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 13.10 13.11 General .199 Mounting 199 Environment 199 Electrical installation 199 UL listed accessories 199 Motor overload protection 199 Motor overspeed protection 199 Thermal memory retention 199 Electrical ratings 199 cUL requirements for frame size 199 Group installation 199 Unidrive M200 / M201 User Guide Issue Number: Declaration of Conformity Control Techniques Ltd Moteurs Leroy-Somer The Gro Usine des Agriers Newtown Boulevard Marcellin Leroy Powys CS10015 UK 16915 Angoulême Cedex SY16 3BE France This declaration applies to Unidrive M variable speed drive products, comprising models numbers as shown below: These products comply with the Low Voltage Directive 2006/95/EC and the Electromagnetic Compatibility Directive 2004/108/EC Maaa-bbcddddd Valid characters: aaa 100, 101, 200, 201, 300, 400 bb 01, 02, 03 c ddddd 1,2 or 00013, 00017, 00018, 00023, 00024, 00032, 00033, 00041, 00042, 00056, 00075 00056, 00073, 00094, 00100 The AC variable speed drive products listed above have been designed and manufactured in accordance with the following European harmonized standards: EN 61800-5-1:2007 Adjustable speed electrical power drive systems - safety requirements - electrical, thermal and energy EN 61800-3:2004 Adjustable speed electrical power drive systems EMC product standard including specific test methods EN 61000-6-2:2005 Electromagnetic compatibility (EMC) Generic standards Immunity standard for industrial environments EN 61000-6-4:2007 Electromagnetic compatibility (EMC) Generic standards Emission standard for industrial environments EN 61000-3-2:2006 Electromagnetic compatibility (EMC), Limits, Limits for harmonic current emissions (equipment input current