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2
CDM ProjectPotentialInthePoultryWaste
Management SectorInBangladesh
FINAL REPORT
December 2005
WASTE CONCERN
House No. 21 ( Side B), Road-7, Block-G
Banani Model Town, Dhaka-1213
Bangladesh
Tel: + (880-2) 9873002, 9873067 & 9873110
Fax: (880-2) 9884774
Email: wastecon@dhaka.agni.com
Web: www.wasteconcern.org
3
CONTENTS
PREFACE 4
EXECUTIVE SUMMARY 5
1.0 Introduction 6
2.0 Methodology 7
3.0 Overview of PoultrySectorinBangladesh 10
4.0 Options For PoultryWasteManagement 11
5.0 PoultryWasteManagementInBangladesh 14
5.1 Disposal Methods inBangladesh 14
5.2 Environmental Impacts of PoultryWaste Disposal 17
6.0 CDM Options Using PoultryWaste 21
6.1 Existing Practice and CDM Baseline 21
6.2 CDM Baseline Methodology 21
6.3 PotentialCDM Projects 22
6.4 Availability of PoultryWaste for CDM projects 25
6.5 CDMProject Summaries and Comparison between different Options 26
6.6 Analysis of Poultry Manure Digestion 28
6.7 Analysis of Poultry Litter Combustion for Electricity Generation 29
6.8 Analysis of Composting Poultry Litter 30
7.0 Conclusions 31
8.0 Recommendations 31
9.0 References 32
4
PREFACE
This report is part of the "Community Based Urban Solid WasteManagementin Dhaka being
conducted by Waste Concern as Sub Implementing Agency (SIA) for Component 3.3.2 of SEMP.
This report has been prepared by Ijaz Hossain, Chemical Engineering Department, BUET as a
Short Consultant for Waste Concern under the Sustainable Environmental ManagementProject
(SEMP) of the UNDP.
This report deals with the prospects of CDMprojectinthepoultrywastemanagementsectorin
the adjoining areas of the Dhaka city. The report is based on both primary and secondary data.
However, the primary data was collected through very limited visits to poultry farms, and the
purpose was only to crosscheck the secondary data. Extensive use of Internet resources was
made. Given the scope of work this report should be considered to be a pre-feasibility.
5
EXECUTIVE SUMMARY
This report has investigated the possibilities of doing CDM projects using poultrywastein and
around Dhaka city. The report is based on a combination of secondary and primary data. The
opportunities inthepoultrywastesector arise out of the fact that the present disposal methods are
environmentally unsound. Moreover the use of a renewable resource, which would otherwise
emit methane due to anaerobic decomposition, makes this a potential area for CDM.
Analysis of the present disposal methods reveal that poultrywaste is left inthe ground for 6 to 12
months before being used as a fertilizer. No clear-cut methodology could be found either inthe
IPCC guidelines or inthe methodologies approved by EB, UNFCCC. The baseline for CDM
projects where methane avoidance is considered was difficult to establish. It is therefore
recommended that a baseline study be undertaken. Some CDM options have been analyzed using
the 8 months methane avoidance baseline. However, this baseline yields very limited subsidy
from CERs, and in most cases adds about 2% to the IRR.
At the present time (2005), 2 million tons of poultry manure is produced in two areas adjoining
the Dhaka city. If approximately half of that can be utilized then 5-10 small to medium sized
CDM projects can be developed. The following CDM options have been investigated in this
report.
(i) COMPOSTING – Converting the manure into a fertilizer by aerobic composting
(ii) DIGESTION – Production of biogas from anaerobic decomposition of poultry
manure for use in gas-engine electric generators plus conversion of the digester slurry
into a fertilizer
(iii) INCINERATION – Incinerate poultry litter to produce steam to run steam turbine
electric generator, and additionally produce potash fertilizer from the ash
The most noteworthy barrier that was identified was the high price of poultrywastein certain
areas of the country (Taka 1/kg). It was found that if poultrywaste has to be purchased then no
option even with CDM subsidy is possible. However, if an owner of a large poultry farm decides
to do a CDMproject by purchasing not more than 50% of the waste, then cost effective CDM
projects can be developed. Based on the preliminary findings of this report, composting was
judged to be the most suitable option, both from profitability and ease of management points of
view.
The following is a summary of the three CDM options.
CDM OPTION FINANCIAL IRR COMMENTS
1. Digestion of Poultry
Manure (100 – 200 t/d)
8.9%
10.2% (with CER)
1. Good management critical
2. Low electricity prices + no
assurance of utility purchase
2. Incineration of Poultry
Litter (200+ t/d)
10.4%
11.6% (with CER)
1. Local air pollution issues
2. Very high initial investment
3. Loss of organic fertilizer
4. Low electricity prices + no
assurance of utility purchase
3. Composting of Poultry
Manure (50 – 100 t/d)
13.9%
17.8% (with CER)
1. Extremely simple technology
2. Easy management
6
1.0 Introduction
This report investigates the problems and prospects of doing CDM projects inthepoultrywaste
disposal or utilization sectorin Bangladesh. However, within the scope of the work this report
merely lays down the boundaries of the issues involved inCDMproject development using
poultry waste. The report does not go into details of the technical description of any
disposal/utilization options available for poultry waste. To develop CDM projects more
comprehensive and detailed studies, i.e., feasibility studies, in each suggested CDM area would
be required. The report has the following objectives
(i) Present an overview of thepoultry industry inBangladesh
(ii) Discuss the growth of thepoultry industry inBangladesh
(iii) Estimate the amount of waste generated from thepoultry industry
(iv) List and comment on the existing disposal/utilization methods available for
poultry wasteinBangladesh
(v) Document the existing problems with poultrywasteinBangladesh
(vi) Identify the best method for dealing with poultrywaste
(vii) Investigate theCDM technical options using poultrywaste
(viii) Present three best CDM profiles
(ix) Make overall comments on thepoultrywaste issue inBangladesh with respect to
CDM
The poultry industry has seen phenomenal growth worldwide. This fast growth has inevitably
resulted in various problems especially inthe environmental side because rapid transformation in
environmental management is not possible. Guru (2005) has analyzed poultrywastemanagement
in the United States and has summarized the issues as follows – “The concentration of poultry
production systems has increased the efficiency and overall economic return for poultry
producers. This concentration, along with the advent of commercial fertilizers, has led to a
change inthe way chicken producers now view manure. Manure, once valued as a resource by
farmers, is now often treated as a waste. Environmental concerns that arise primarily from the
under-utilization or inefficient use of poultry litter contribute to these changing views. However,
when properly used and utilized, manure is a resource and should be managed and regulated as
such.”
The lack of good data inBangladesh makes it extremely difficult to make a good assessment of
CDM potentialinthepoultrywaste sector. Guru (2005) summarizes the data requirement for
assessing poultrywastemanagement as follows.
1. Number and location of poultry farms
2. Number of chicken raised at each farm during the year
3. Total waste produced each year
4. Analysis of poultry litter
5. Areas where poultry litter is spread, and
6. Soil analysis of areas where poultry litter is spread.
The total number of poultry farms (as a rough estimate) is probably the only data that is available
in Bangladesh. With respect to the location of these farms, there is some countrywide breakdown
available, but it is certainly not detailed enough to be used for any reliable assessment. However,
since commercial poultry meat and eggs are predominantly consumed in urban areas, the
locations of these farms are within 20 to 50 kilometers from the outskirts of the large urban
centers. Of the urban centers, obviously the largest share would belong to Dhaka, which is the
capital city and by far the largest commercial center. It would not be an incorrect estimate to
assume that at least 50% of the total farms of the country are located in areas 100 kilometers from
7
the Dhaka city. Since Dhaka is very well connected, it is very easily possible to supply Dhaka
city from a distance of even 100 kilometers. Three poultry farm concentrations can be identified –
Savar, Sreepur/Bhaluka and Keraniganj (Figures 1 and 2). Therefore, it may be assumed that
more than 90% of the Dhaka region poultrywaste (assumed to be 50% of theBangladesh total)
will be available in these three areas. These locations can be targeted for setting up poultrywaste
utilization units.
The other data, i.e., analysis of poultrywaste and soil analysis are available for very limited
cases. With respect to spreading of poultry waste, the data is unclear because land where waste
can be spread inBangladesh is almost non-existent. There is no record of poultrywaste being
used in any large extent as cropland fertilizer.
An important criterion for CDM projects is investment additionality, i.e., theproject must not
have favorable profitability without CDM subsidy. The investment additionality justification for
poultry wasteCDM projects is very well captured by the following analysis provided by Guru
(2005) of the University of Arkansas – “A key component of the affected areas is the excess
poultry litter generated in its watershed. Excess litter is considered a wastein these watersheds,
not a resource to be used as a fertilizer. Therefore, a major solution to the problem would be to
transport the litter out of sensitive watersheds and into watersheds that could beneficially utilize
it. However, the economies of such an option may not (be) viable. Therefore, poultry litter
marketing needs a subsidy. If the public lends support to this off-farm management option, litter
management can significant(ly) minimize environmental impacts of thepoultry industry.”
2.0 Methodology
This report is based on both primary and secondary data. The primary data was collected inthe
following three ways.
(i) Visit to poultry farms
(ii) Discussion with poultry farm managers/owners
(iii) Consultation with poultry experts and consultants
The consultant undertook field visits to the two largest farms in Bangladesh, namely, BRAC
poultry farm in Bhaluka and Kazi Farms in Sreepur. In addition, the consultant visited two
composting facilities in Bhaluka and Sreepur. Figure 1 shows the two data collection locations in
a map of Bangladesh, while Figure 2 shows thepoultry farm concentrations inthe adjoining areas
of Dhaka city.
The consultant through telephone conversations and face-to-face meetings with several poultry
farm owners extracted their perspective on the growth of thepoultrysector and waste
management.
The third source of primary information was a group of consultants preparing a report on
sustainable renewable energy under an UNDP funded project entitled “Sustainable Environment
Management Project” (SEMP). Since the focus of the study was renewable and sustainable
energy, it looked quite closely at poultry waste. The consultant (author) benefited from in-depth
discussions with the experts/consultants of the SEMP project regarding utilization of poultry
waste.
8
MYMENSINGH
SYLHET
RAJSHAHI
DHAKA
KHULNA
BARISAL
CHITTAGONG
Data collection
area
BAY OF BENGAL
INDIA
INDIA
MYANMAR
INDIA
Figure 1 Map of Bangladesh Showing the Data Collection Locations
9
Figure 2 Dhaka City and its Adjoining Areas Showing Poultry Farm Concentrations
MYMENSINGH
NETROKONA
TANGAIL
KISHOREGANJ
GAZIPUR
DHAKA
MANIKGANJ
NARSINGDI
BHALUKA
NARAYANGANJ
MUNSHIGANJ
SREEPUR
SAVAR
KERANIGANJ
LEGEND
Poultry farm
concentration
XX
10
3.0 Overview of PoultrySectorinBangladesh
In the last two decades thepoultry industry has grown from a handful of medium sized operations
to a large industry. Poultry farms having sizes ranging from a few hundred birds to several
hundred thousand birds are mushrooming throughout the country. This phenomenal growth has
resulted from the decline inthe supply of the other two protein sources, namely, fish and beef.
The decline of the fishing industry has been the result of filling up of ponds and the general
insecurity of investments in rural areas. Even though fish farms have substituted much of the lost
supply, the availability of fish has declined significantly. The high price of most species of fish is
the clearest evidence of that. The supply of cattle was always fairly low, and it is the import from
neighboring India that has held up the supply. The most readily available and affordable protein
is poultry.
It is extremely difficult to get reliable estimates of poultry farms in Bangladesh. Figures as high
as 50,000 have been quoted by some. The best estimates of the number of birds in commercial
poultry farms for the year 2000 are due to Islam (2003). In Islam’s very detailed study on the
grain requirements for poultry feed, the author has presented an estimate of poultryin
Bangladesh. Table 1 shows the data for the year 2000 as provided in Islam’s paper (Islam, 2003).
The projected figures calculated by Islam (2003) for the year 2005 appear too low considering the
very rapid growth experienced by thesectorin recent years. To arrive at more realistic 2005
figures, 6% growth rates for both layers and broilers have been used. Industry analysts are the
sources for these growth rates. It is worth pointing out that the figures shown in Table 1 denote
the number of birds alive at any given time, and is the figure relevant for this study because the
waste on a 365 days basis is produced from this number of birds. It should not be confused with
the total number of birds consumed inBangladeshin a given year. The number of broilers that
will be consumed inthe year 2005 is over 100 million. This figure differs from that in Table 1
because broilers have a life cycle of only 30-40 days. The number of layers that will eventually
get consumed at the end of their egg-laying cycle in 2005 is less than the 46 million shown in
Table 1 because the life cycle of a layer is nearly one and a half years.
For the purpose of calculating the overall potential of CDM projects an estimate of the amount of
waste produced from poultry farms inBangladesh need to be computed. Since no reliable data
exist, the best estimate would be to use an average per bird dropping. Data collected from several
poultry farms – and crosschecked with data available inthe Internet – reveal the following daily
droppings rate.
Type of Chicken Dropping per day
Layer 136 gm of Manure at 75% moisture
Broiler 40 gm of Litter at 25% moisture
The projection of poultry manure is based on annual growth rates of birds of 5, 4 and 3% for the
years 2006-2010, 2011-2015 and 2016-2020 respectively. These growth rates are the best
estimates available from industry analysts and poultry farm owners. The GHG emissions are
calculated on the basis of 8 months methane production at the rate of 10 liters of methane per kg
of manure. These projected values of manure and emissions are shown in Table 2.
[...]... for the two types of waste This difference in wastemanagement also implies that different t pes of CDM projects should be considered for the two y types of wastes Inthe following paragraphs the information available for poultrywastemanagement are summarized Worldwide there are five methods of dealing with poultry waste, and these are 1 2 3 4 5 Spreading it in fields without much treatment Composting... PoultryWastein Digesters for Producing Bio-gas (practiced only with layer manure) 20 6.0 CDM Options Using PoultryWaste 6.1 Existing Practice and CDM Baseline The most important thing with respect to developing CDM projects is the baseline If the baseline is such that not enough emission reduction is possible, then the CERs generated will add very little value to theproject Therefore, CDM projects are... campaign against incineration of poultrywaste Energy Justice Network contends that it is unsafe to incinerate poultrywaste predominantly because of the arsenic inthe fly ash Composting of poultrywaste to produce a fertilizer that replaces chemical fertilizer Among the three options, composting is undoubtedly the best option for the disposal of poultry litter The following are the principal reasons... Composting predominantly because of its simplicity The requirement of close supervision inthe Digestion project makes it a very unattractive one for Bangladesh 10 Incineration of poultry litter is possible, but theproject would require large subsidy beyond theCDM subsidy Inthe US and UK, the subsidy is provided inthe electricity tariff Table 7 Summary of CDM Prospects inBangladesh Using Poultry Waste. .. inthe p oultry wastesector are made (i) (ii) The prospects of CDMinthepoultrywastesector should be investigated by immediately launching feasibility studies It appears that the baseline using the existing very conservative IPCC guidelines is not very attractive for CDM projects The Executive Board of the UNFCCC should be consulted on the baseline aspects of poultry waste management, and a more... role inthe supply of protein at affordable prices Additionally, since properly treated poultrywaste is a good fish feed, the sustainable growth of thepoultry industry can have a beneficial impact on the fish industry These mitigation activities therefore possess adaptation to Climate Change co-benefits 8.0 Recommendations The following two recommendations for promoting CDM projects inthe p oultry waste. .. (existing poultry manure management) is not clear-cut None of the existing IPCC guideline adequately covers this emission The baseline adapted from landfill is the most readily applicable one, and is as follows – 6 to 12 months of 8 to 12 liters of methane emission per kg of waste With this baseline it is difficult to justify doing CDM projects inthepoultrywaste management sectorInthe context of Bangladesh, ... successful CDMproject using poultrywaste Several references can be found in literature where the proponents have advocated a baseline where methane is emitted from uncontrolled dumping Lata (2005) and Vimal (2005) have both advocated such a baseline for poultry w aste CDM projects For the case of an Indian 22 poultrywasteCDMproject these authors have argued that thepoultrywaste is left in an open dump... inthe UK Fibrowatt (EPRL, 2005) operates several power plants using poultry litter However, an environmental watchdog called Energy Justice Network (Ewall, 2004) warns of the dangers of poultry litter incineration as follows – Poultrywaste is NOT a clean fuel Biomass is NOT "green" energy” 5.0 Poultry Waste ManagementIn Bangladesh 5.1 Disposal Methods inBangladeshPoultry waste managementin Bangladesh. .. but one thing is certain, and that is, poultry will become the overwhelmingly dominant source of protein inBangladesh Therefore, further growth is in store for thepoultrysector This study focuses on the Dhaka region only Since only the urban population consumes commercial poultry and eggs, and Dhaka city is the largest urban population center (and the most affluent as well), it would not be incorrect .
This report deals with the prospects of CDM project in the poultry waste management sector in
the adjoining areas of the Dhaka city. The report is based. of Poultry Sector in Bangladesh 10
4.0 Options For Poultry Waste Management 11
5.0 Poultry Waste Management In Bangladesh 14
5.1 Disposal Methods in Bangladesh