HƯỚNG DẪN LẮP ĐẶT VẬN HÀNH MÁY TRUNG TÂM GIA CÔNG CNC

Microsoft Word Manual MC 2019 JAN FAN EN docx HƯỚNG DẪN LẮP ĐẶT VẬN HÀNH MÁY TRUNG TÂM GIA CÔNG CNC HELLER MÁQUINAS HERRAMIENTA, S L CNicolas de Bussi, 44 03203 ELCHE (Alicante), España TEL +34 965 4.

HƯ NG D N L P Đ T V N HÀNH MÁY TRUNG TÂM GIA CÔNG CNC MODEL: SERIAL NO.: QV159 1P01393B7 HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com HELLER MÁQUINAS - HERRAMIENTA, S L All rights reserved Edition.:2018 En “Original of instructions” HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com Contents CÁC HƯ NG D N AN TOÀN……… ………………………… …………… …0 QUY Đ NH AN TOÀN MÁY …… …………………………………… C nh báo v an toàn v n hành máy…….……………………………………………… 1.1 C nh báo đ v n hành máy an toàn…………………….……………………………………………… 1.2 Tuyên b v ti ng n phát th i ………………….…………………………………………………… 1.3 X lý ch t th i …………………………….……………………………………………………… 1.4 T khóa n t .… ……………………….……………………………………………………… 1.5 Tích h p làm m tr c …………………………………………………………………………… 1.6 Kh i đ ng ngày phép…………………………………………………………………………………… 1.7 THÔNG S K THU T………… ………………………………………… ………2 H p k thu t…………………………………………………………………………….………………2.1 Ph ki n………………………………………………………………………………….……………2.2 Cách ch n th 4……………………………………………………………………….………… ….2.3 Shank & Pull Stud……………………………………………………………………….……………….2.4 Kích thư c bàn………………………………………………………………………….……………… 2.5 Di n tích sàn……………………………………………………………………………….………….….2.6 Vùng ho t đ ng…………………………………………………………………………….……….… 2.7 Kích thư c……………………………………………………………………………………… … 2.8 Danh sách l nh M Code ………………………………………………………………………….… 2.9 Danh sách l nh G Code……… ………………………………………………………………………….2.10 Danh sách đ ng xoay chi u tr c chính………………………………………………………… … 2.11 Danh sách đ ng servo………………………………………………………………………… … 2.12 Ki u dây đai tr c chính……………………………………………………………………………… 2.13 Ki u truy n đ ng tr c ti p tr c chính………………………………………………………………… 2.14 V N CHUY N VÀ L P Đ T……………………………….…… Các yêu c u v môi trư ng l p đ t máy………………………………………………3.1 Các phòng ng a l p đ t……………………………… ………………………………………… 3.2 Các ý v n chuy n, l p đ t………………… ….…………………………………….…3.3 L p đ t…………………………………………………… ……………………………………… 3.4 Bàn…………………………………………………………… ……………………………………….3.5 BÀN ĐI U KHI N HO T Đ NG (MITSUBISHI&FANUC)………… ……… Nút kh i đ ng d ng kh n………… ………………………… …4.1 Nút kh i đ ng d ng theo chu k ……………………………………… ………………….………….4.2 Đèn tr ng thái âm thanh……………………………………………………… ….………………………4.3 V n hành t đ ng……………………………………………………………… ……………… ……… 4.4 V n hành th công…………………………………………………………… ………… …………… 4.5 Các ch c khác………………………………………………………………… ………………………4.6 Override Selection Button…………………………………………………… ……………………… 4.7 Manual Pulse Generator (Handle)…………………………………………………… ……………… 4.8 Spindle Functions…………………………………………………………………….………………….4.9 Option Functions………………………………………………………………………….……… 4.10 HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com MACHINE OPERATION…………………………………………………………… Power ON……………………………………………………………………………………………… 5.1 Power OFF………………………………………………………………………………….……………5.2 Reference Point Return…………………………………………………………………….…………….5.3 Jog And Rapid Feed……………………………………………………………………….…………… 5.4 HANDLE mode…………………………………………………………………………….……………5.5 Change Tools by Manual…………………………………………………………………….………… 5.6 Clamp and Unclamp.………………………………………………………………………….…………5.7 Chip Conveyor Operation (Option) ………………………………………………………….………….5.8 Data IN/OUT………………………………………………………………………………….……… 5.9 PLC SW or OPR PANEL……………………………………………………………………………….5.10 The 4th Operation……………………………………………………………………………………… 5.11 Tool Change and Oversize Tool Management (ARM type only) ………………………………… …5.12 Tool Measurement…………………………………………………………………………………… 5.13 Work Piece Set………………………………………………………………………………………….5.14 MAINTENANCE Air System……………………………………………………………………………………………… 6.1 Slideway Lubricating System…………………………………………………………………………….6.2 Coolant System………………………………………………………………………………………… 6.3 Oil Cooler for Spindle (Option) ……………………………………………………….…………………6.4 Oil Type and Replace Period Time……………………………………………………………………….6.5 Maintenance………………………………………………………………………………………………6.6 Gibs Adjust……………………………………………………… ……………………………………….6.7 TROUBLESHOOTING………………………………………………………… ………7 The Qualification of Maintenance Man………………………………………………………………… 7.1 Machine Restart………………………………………………………………………………………… 7.2 Space Needed for Maintenance………………………………………………………………………… 7.3 When the Tool Number at the Spindle or Magazine Isn´t Your Select………………………………… 7.4 Takeout and Input Tools By Manual…………………………………………………………………… 7.5 The Tool Don´t Exchange, When Execute the M6 Code …………………………………………… 7.6 Tool Changer Does Not Act Continuously……………………………………………………………….7.7 Tool Struck…………………………………………………………….…………………………… ….7.8 Arm Position Incorrect……………………………………………………………………………… …7.9 O.T Elimination…………………………………………………………………………………… ….7.10 Coolant Low…………………………………………………………….…………………………… 7.11 Servo Overload…………………………………………………………….………………………… 7.12 LED Gone Out…………………………………………………………….…………………………… 7.13 MESSAGE ALARM PLC……………………………………………………………….8 APPENDIX A OPTION FUNCTION (FANUC)………………………………………9 Programmed Tool Offset Input……………………………………………….…………………………9.1 Linear Angle, Corner Chamfering (C), and Corner Rounding (R)……………………………… …… 9.2 Scaling (G50, G51)……………………………………….……….…………………………………….9.3 Mirror Image (G50.1, G51.1)…… ……………………………….…….…………………………… 9.4 Helical Interpolation……………………………………………………….…….…………………… 9.5 Automatic Corner Override……………………………….…………………………………………….9.6 HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com Polar Coordinates Command (G15, G16) ………………………………………………………………9.7 Coordinate System Rotation (G68, G69) ……………………………………………………………….9.8 Adding Workpiece Coordinate System (G54 P1 – G54 P48) ………………………………………… 9.9 Program Restart……………………………………………………………………………………… 9.10 APPENDIX A………………………………………………………………………… 10 Filter Mist………………………………………………………………………………………………10.1 APPENDIX B………………………………………………………………………… 11 APPENDIX C………………………………………………………………………… 12 HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com SAFETY INSTRUCTIONS This machine should be operated only by skilled or properly trained persons who know how to operate it safely Before operating, read, understand and follow all instructions and warnings described in the operation and instruction manuals Do not operate this machine unless all guard, interlocks and other safety devices are in place and functioning Operators should wear safety glasses, safety shoes, hearing protection and remove rings, watches, jewelry and loose fitting clothing for their own protection while running machine This machine can start and move automatically in AUTO mode Never place any part of your body near or on moving parts of this machine Always clamp workpiece and cutting tool securely Avoid excessive feeds and spindle speeds Do not forget to remove hand tools before running Always stop spindle completely before touching the workpiece, tool, or spindle, and never try to remove chips from machine during machining cycle Maintenance area should be free from obstructions and greasy dirt Service or installation of this machine must be performed by a qualified person only, following procedures described in the instruction manual Turn off and lock up power at main electrical panel before servicing 10 If you have any problems with the safe operation of this machine, report to your supervisor immediately or consult local authorized representatives PLEASE DO NOT REMOVE OR DISFIGURE THIS SIGN HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com MACHINE SAFETY REGULATION In order to protecting the human body and the machine from danger caused by unexpected accidents, though safety devices are provided However, operators are requested to operate the machine after full understanding “cautions on safety”, instead of trusting on the safety devices too much；If the operator is careless inside the machine, please beat the full splash guard and call for” help” 1.1 Cautions on Safety When Operating the Machine 1.1.1 Confirm Items Before Inputting the Power Supply: Be sure cables are good to avoid any short circuit, electric leakage and electric shock Be sure the power supply is enough And t voltage specification corresponds to the machine request See 3.2 Installation Precautions Be sure to used wire too ensure electric load, See 3.2 Installation Precautions Be sure the cable is connected to main power through electric magnet Be sure that there are no any obstacles around the machine Be sure that the doors of electrical cabinet, in which NC or Control unit is mounted, are closed To make sure dismantles the fixed sheet See 3.4.2 Installation Precautions Be sure to connect the ground wire Be sure all operating switches are permissive to operate 10 Be sure the lubricant is sufficient (When the lamp “LUB” is off) 11 Be sure the air pressure is 6±0.5kg/cm2 12 Be sure hydraulic pressure is up to 35 kg/cm² and is filled up oil 13 E-stop button is released 1.1.2 Power Source For the charging sequence of power supply, set the switch to “ON” on NFB device first The screen will display after press main switch on the panel Emergence stop must be released In case power failure, set the switch to “OFF” on NFB immediately After operation, be sure to turn off the power source while leaving the machine site As the power is interrupted abnormally, please press “emergency button” and set the position of main power switch “off” to avoid any spare parts damaged 1.1.3 Warming-up Don’t use G0 speed to run all axes while test the machine Normally use G0 to return back home position and move to certain position rapidly If use G0 to run all axes full travel that will short machine’s life It might damage the machine after 30 minutes The manufacturer will take this responsibility if the machine is damaged in this situation While spindle is rotating, tool holder must be installed into MC spindle and TC chuck must clamp workpiece Warm up the machine at first time when turn on the machine everyday In AUTO mode or MDI mode, warm up spindle as: Run the spindle around – minutes at S100, S500, S1000, S2000 and S4000 separately with G1 F1000 feedrate Be sure to warm up the machines at least 15 minutes in different spindle speed every day High-speed spindle at 1000, 3000, 5000, 10000 and 12000 rpm running 3-5 and Max speed about 20 continuously The machine suitable environment conditions for the storage are as below: a Peripheral temperature: 20 ~ 35°C, and up to +70°C for short periods less than 24 hrs b Relative humidity: 30% ~ 95% RH c Atmosphere: free from excessive dust, acid fume, corrosive gases and salt 1.1.4 Confirmation of Operative Function Be sure to understand every function according to the “Manual” Be sure the indicator lamps of the air pressure and lubricant show the normal state (no light) HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.1.5 View Check reading of oil meter whether is correct Check motors, gearbox and the other parts whether have any noise For operating safely, check guard, covers and the other device carefully Please replace the transparent panel each two years If there is any damaged, please replace it right away to make sure the safety Recommendations for the replacement of vision panels shall take into consideration the material properties of the vision panel in question Recommended methods for cleaning vision panels without causing damage and, where appropriate, the selection and use of suitable cleaning agents 1.1.6 Emergency Stop For emergency stop, press -Stop E button on operator‘s panel HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.2 Cautions for Safe Operation It is not allowed to operate the machine unless the operators have read the operational manuals As the machine is running, it prohibits anybody to enter to the working area If the operator is careless inside the machine, please beat the full splash guard and call for” help” It needs to wear properly as operation the machine such as safety shoes, glasses and helmets It prohibits to use the non-specified oil unless the same level which the operation manuals show See 5.6 Installation Precautions Be sure the work piece is set firmly Be sure to shut the doors of the splashguard during operation While operating with tape or DNC, don’t set automatic operation directly to prevent data losing Don‘t touch the chips that are in the cutter tip and blades 10 When machine stops abnormally, don‘t touch the machine recklessly If necessary, make sure the machine is at normal and safe condition 11 Before open the splashguard, be sure the machine is at safe condition 12 Keep the machine clean always 13 Keep the ground dry to avoid any dangerous 14 When press any button and switch, don‘t wear gloves 15 Don‘t touch any switches with wet hands 16 Don‘t touch the higher voltage source, or it will cause serious injury 17 Don‘t use other fuses than those specified 18 Before replace fuses, turn the power source off first 19 Please find out the qualified service people as the machine is necessary to maintain 20 Follow the notes and tags on the machine 21 Please don’t be close and clean the chip as the chip conveyor is running 22 After turn off this main power switch could not disconnect the pneumatic pressure 23 Don’t remove any covers or open doors except for maintenance purpose 24 Dismount pumps before move the water tank 25 Please don’t use water gun to clean the chip 26 Please wear earplugs during operation if the noise emission value over 80db(A) 27 The light of machine and environment must be 500Lux(Lm/m2) when operating the machine unless inside The factory required illuminance depends upon the visual task and shall be sufficiently high and uniform as to enable a safe and comfortable perception of the details of the visual task as well as according to EN 1837 requirements Lighting within the work zone shall be provided in accordance with EN 1837 Working zone lighting shall be provided in all safe operation modes To be a minimum of 500 lx at the tip of the tool with the interlocked moveable guard open 28 The spindle speed will be limited under 100rpm/min and axes rigid feed rate will be limited under 2M/min when open the door 29 The ATC will prohibit when open the door unless MPG 30 Fire extinguisher Fire safety is tremendous important Each workplace must have a full complement of the proper type of fire extinguisher for the fire hazard presences All workplace ignition sources such as smoking, welding, burning etc., must be properly controlled DO NOT CUT THE FLAMMABLE MATERIAL (like: Magnesium base, wooden, granite, plastic, etc.) by operating of the machine to avoid any possibility of fire WRONG OPERATION WILL CAUSE DANGEROUS AND DAMAGE a) Please not open the door and window when machine working for avoid break it and hurts human b) Please not press the unclamp button when spindle rotating or cause damage c) Please not collect too many chips when use the chip conveyor or cause it stick or damage d) Please not move the axis by G00 100% over 20 minutes or cause the bearing and ball screw broken e) The spindle will be broken when use unsuitable tool f) Wrong cutting condition (EX Spindle speed / Cutting depth / Feed rate) will cause the tool and spindle broken g) Wrong voltage or change it over 10% will burnout the electric system HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.3 Noise Emission Declaration Noise declaration: Noise reduction methods and control of noise source: Reference to the EN ISO 11688-1 and ISO/TR 11688-2 appropriate technical measures for reducing noise at the main sound sources of the machine tools Operating conditions for noise measurement: Examination condition: ▇ Idle running at 80% of spindle maximum rotational speed Placement/ Installation: floor-standing Height above the floor: 1.6m Measurement distance d = 1m Measurement time per position = 30 s Test standard: EN ISO 3746:2010 Parameter: Survey method Grade Uncertainty K = dB Machine model: Vertical Machine Center Series Declared Noise Emission Values In Accordance With EN ISO 3746:2010 Operator’s Position Declared A-Weighted Emission Sound Pressure Level, LpAd ,in dB re 20 μPa, at the operator’s position Idling Operation 73 79 1.4 Handling the waste 1.4.1 Handling the oil waste Please collect the oil waste Don’t discard randomly Please handle it as the local law 1.4.2 Handling the Waste Waste (For example: chip /aluminum chip) Please collect local law Don’t discard randomly Please handle it as the 1.4.3 Handling the mechanical waste If the machine is overdue period and it cannot be used again, please collect what can re-cycle parts and contaminated parts separately Please collect the contaminated parts properly to avoid endangering people Please handle them as the local law Dismantling and Scrapping Before dismantling the machine, disconnect all energy sources carefully Dismantling of Electrical Systems Before disconnect the cables from the power cabinet, please confirm first that all switches have been closed The removing of power cabinet and every connecting cable Dismantling of Mechanical Components Before dismantling the mechanical body, please clean the whole structure in order to dismantle conveniently Scrapping and Disposal In compliance with the local and the European laws to have to correctly dispose the materials by different way according of its composition If in any doubt, please contact us HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.5 ELETRONIC CABINET KEY A: Machine ON: Light A will on when machine power on (as picture 1), and key (B) in right side Please don’t open electronic cabinet when machine power on, to avoid the risk of electric shock (Picture 1) B: Service Mode: Light (A) is off and Key(B) switch to left (as picture 2) Machine can’t power on, and key can take away Maintenance personnel keep the key (as picture 3) to avoid other person to power on machine during maintenance (Picture 2) (Picture 3) HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com CYLINDER MOUNTING PLATE MODULE PARTS LIST NO.PART DESCRIPTION Cylinder Mounting Plate Wear Resistant Strip(II) FLT Screw MR4CK0003A10 MR4AK0012A03 MCSFLTM0610 QT’Y NO.PART QT’Y DESCRIPTION HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.14.2 MR5D(#50X24T) HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com MR5D(#50X24T) PARTS LIST NO.PART DESCRIPTION Mind Body MR5D-0001A09 QT’Y -02.014A04 MC5A M6XP1.0X12L Tool Poisition Seat Hexagon Socket Button Head Screw -04.003A01 MR5D MR5D-0002A00 32012 Tool Disk Shaft Tool Disk Module Taper Roller Bearing 60 -M AW12 -M60XP2 AN12 M8XP1.25X30L Washer Nut Hexagon Socket Heard 1 10 OR0000352830 11 SQCCW000SL1A Screw O'RING LIMIT SWITCH 12 M4 13 M4XP0.7X30L Finished Circular Plain Washer Hexagon Socket Heard NO.PART DESCRIPTION 51 M10 Finished Circular Plain 52 M10XP1.5X25L Washer Hexagon Socket Heard Screw QT’Y 4 -053 MR4A 050A09 54 M6XP1X10L CE Block Socket Countersunk Head Screw 2 - 061A01 055 MR4A -056 021A01 MR4A 57 MR5D-0004A01 Acrylic Window Winder Front Cover 1 1 - 019A06 058 MR5D 59 MR4A-0019A01 60 M6XP1X12L Cambox Cover(DEX50) Positioning Key Hexagon Socket Heard 2 61 BT0000020030 62 EB000PS18096 Screw BOLT CE ELECTRIC BOX 1 14 M12XP1.75X55L Screw Hexagon Socket Set Screw Flat Point - 010B01 063 MR4F 64 M6XP1X12L Cover window Countersunk Head Socket Screw 15 - 006A01 015 MR5D -016 600112 P50C 17 WA0000000008 Fix Shaft POT ASSMEBLY(BT50) Washer 24 24 24 65 UP0022052060 66 6007 67 M35 Pot Rail Bearing C Type Shaft Use Retaining 1 18 M8XP1.25X25L 28 19 MR5D-0013A05 Hexagon Socket Heard Screw Pneumatic Tic Cylin - 014A01 020 MR5D -021 015A01r MR5D 22 M8 Shaft Cylinder Cover Finished Circular Plain 1 23 M8XP1.25X16L Washer Hexagon Socket Heard Screw M8XP1.25X55L 24 25 MR5D-0007A01 Hexagon Socket Heard Screw Tool Tilt ARM - 008A01 026 MR5D 27 BE0000DU2010 28 MR5D-0009A01 Shaft Oillies Bearings Arm Seat 1 29 M8XP1.25X65L Hexagon Socket Heard Screw Tool Tolt Block - 030A01 031 MR5D 32 M6 Limits Dog Finished Circular Plain Washer 26 26 33 M6XP1.0X10L Hexagon Socket Button Head Screw Tool Tilt Block Rail 36 MR5D-0011A01 Hexagon Socket Heard Screw Connect Shaft - 010A01 037 MR5D -038 012A01 MR5D 39 M12 Connect Pin Finished Circular Plain 3 40 M2.5X20L 42 MR5D-0027A04 43 MR4A-0002A00 Washer Split Pin Cover Cam Module - 008A02 044 MR4A 45 MR5D-0005A06 46 MR4A-0007A02 Barrel Cam Cover Bearing Dog 47 M5X5X25L 48 SR0000000012 -049 037A01 MR4A 50 MT5022022225 Key Proximity Sensor Sensor Plate Gear Reducer Motor 30 MR5D-0018A04 34 MC5A-0015A01 35 M8XP1.25X20L 1 1 1 Ring HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.14.1.2 TOOL DISK MOLULE HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com TOOL DISK MOLULE PARTS LIST NO.PART DESCRIPTION Tool Disk Roller MR5D0002A06 BE00000CF10G QT’Y 24 NO.PART QT’Y DESCRIPTION HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.14.2.2 CAM MODULE HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com CAM MODULE PARTS LIST NO.PART DESCRIPTION MR4A0002A04 32007 MR4A0005A04 MR4A0004A03 AW06M30 AN06M30XP1.5 M10X8X40L 32005 AW05M25 10 AN05M25XP1.5 Housing Taper Roller Bearing Barrel Cam Shaft Barrel Cam Washer Nut Key Taper Roller Bearing Washer Nut QT’Y 1 1 1 1 1 NO.PART QT’Y DESCRIPTION HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.15 ARM ASSEMBLY 1.15.1 MR4BK(#40X24T) & MR4CK(#40X30T) HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com MR4BK(#40X24T) & MR4CK(#40X30T) ARM PARTS LIST NO.PART A40C-0001B08 A40C-0002A03 A40C-0004A01 A40C-0020A06 MCSFLTM0512 OR0000000P18 OT00000SER18 A40C-0007A02 A40C-0003B06 10 A40C-0005A03 11 A40C-0008A02 12 A40C-0006A04 13 CX0000d40D45 14 A40C-0009A03 15 A40C-0013A03 16 MCSSPWM08 17 MCSCAPM0820 18 19 MCSSPWM05 20 MCSCAPM0535 21 MCSSPWM12 22 MCSSPWM06 23 MCSCAPM0625 24 MCSCAPM1235 DESCRIPTION Main Body Gripper(BT) Key(BT,CAT,DIN) Copper Cover FLT Screw O-ROING P18 Seal Finger Spring Finger Safety Pin Pin Spring Spring Cover Taper Snap Rng COX Cover SKT,HD,CAP,SCR Spring Washer Socket Cap Screw Spring Pin Spring Washer Socket Cap Screw Spring Washer Spring Washer Socket Cap Screw Socket Cap Screw NO.PART QT’Y QT’Y 2 2 2 2 2 2 10 6 8 DESCRIPTION HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.15.2 MR5D(#50X24T) HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com MR5D(#50X24T) PARTS LIST ARM ASSEMBLY NO.PART DESCRIPTION QT’Y 2 2 - 001A07 A50C 2.002A02 -0 A50C -0010A03 A50C -0011A03 A50C -0010C02 A50C A50C-0003A05 Main Body Gripper(BT50) Gripper(CAT50) Gripper(DIN50) Gripper(HSK100) Finger(BT50/HSK100) A50C -0 013A05 A50C-0013B05 Finger(CAT50) Finger(DIN50) 4.006A01 -0 A50C A50C-0006C02 Key(BT,CAT,DIN50) Key(HSK100) - 005A04 A50C 6.020A06 -0 A40C OT00000SER18 OR0000000P18 9.007A02 -0 A40C 10 -0 008A02 A40C 11 -0 004A02 A50C 12 M8 13 -0 017A02 A50C 14 -0 015A05 A50C 15 M6XP1X12L Safety Pin Cover Copper Seal -ROING O Finger Spring Pin Spring Spring Cover Spring Lock Washer Screw Pin Arm Fixed Socket Cap Screw 2 2 2 2 16 M8X32L 17 M10XP1.5X25L Spring Pin Hexagon Socket Heard 18 A50C-0014A02 Screw Arm Spacer - 008A01 19 A50C 20 M10 21 M10 22 M10X1.5PX30L 23 M5 24 M5XP0.8X40L 25 M6XP1X45L Pin Plate Finished Circular Plain Washer Spring Lock Washer Hexagon Socket Heard Screw Spring Lock Washer Hexagon Socket Heard Screw Hexagon Socket Heard Screw 2 1 12 6 NO.PART QT’Y DESCRIPTION HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.16 MAGAZINE ASSEMBLY (CHAIN) 1.16.1 MC5A(#50X32T) HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com MAGAZINE PRAT LIST(CHAIN) NO.PART MC5A-0001A16 2.003A04 -0 MC5A MC5A-0008A01 MC5A-0002A02 M8 M8X1.25PX25L BE00006010ZZ MC5A-0009A01 9.021C01 -0 MC5A 10 -0 004A03 MC5A 11 -0 035A02 MC5A 12 MC5A-0016B03 13 M12(SW) 14 M12X1.75PX40L 15 MC5A-0005A03 16 M12 17 EVA5C1252024 18 BT0000000030 19 UP0022052560 20 -0 030A01 MC5A 21 M10(SW) 22 M10X1.5PX35L 23 M8X1.25PX30L - 034A01 24 MC5A 25 MC5A-0033A01 26 MC5A-0028A01 27 M8X1.25PX60L 28 M6(SW) 29 M6X1PX30L - 031A01 30 MC5A -0032A01 MC5A 31 32 MC5A-0025C05 33 MC5A-0024C03 34 -0 015A01 MC5A 35 -0 011C02 MC5A 36 M6X1PX20L 37 -0 MC5A 019A01 38 M12(NT) 39 -0 007A01 MC5A 40 MC5A-0006A01 41 MC5A-0014A04 42 -0 044A01 MC4A 43 -0 023B05 MC5A 44 MC4B-0012B04 45 MC4B-0013A02 46 M12X1.75PX60L - 043A01 47 MC5A 48 MC5A-0044A01 49 MC5A-0026A01 50 SR0000000012 51 -0 010A02 MC5A 52 MC5B-0012A02 DESCRIPTION Main Body Housing Shaft Sprocket Spring Lock Washer Hexagon Socket Heard Screw Bearing Gear Dog Motor Seat Cover Seat Sprocket Lock Cylinder Spring Lock Washer Hexagon Socket Heard Screw Adjustable Rail(out) Finished Circular Plain Washer Solenoid Valve Annurion Caput Snail Bolt Pot Rail Rail Spring Lock Washer Hexagon Socket Heard Screw Hexagon Socket Heard Screw Spacer Pot Plate Pot Plate Seat Hexagon Socket Heard Screw Spring Lock Washer Hexagon Socket Heard Screw Chain Rail (I) Chain Rail (II) Hydraulic Cylinder Cylinder Seat Tool Tilt Block Rail Tool Tilt Block Hexagon Socket Heard Screw Connect Shaft Hexagon Nut Chain Rail(Behind) Chain Rail(Front) Tool Position Seat Place Screw Cover Seat CE Electric Box Electric Box Cover Hexagon Socket Heard Screw Pot Bracket(Left) Pot Bracket(Right) Compute Tool Seat Proximity Sensor Gear Motor QT’Y 1 1 38 16 1 6 1 16 2 2 1 1 1 54 SR3RG4011G33 55 MC5A-0017A01 56 M12X1.75PX80L - 022C01 57 MC5A 58 M6X1PX10L 59 M6X1PX10L NO.PART 53 M6X1PX10L 1 1 1 1 1 60 P50CC000VC0B 61 P50C-0600112-0 62 P50CC000VC0A 64 M50 - 029A01 65 MC5A 66 M6X1PX25L DESCRIPTION Hexagon Socket Set Screw Flat Point Proximity Sensor Adjusting Block Hexagon Socket Heard Screw Front Cover Hexagon Socket Button Head Screw Socket Countersunk Head Screw Pot Chain Assembly (Home) Pot Assembly (BT50) Pot Chain Assembly C Type Shaft Use Retaining Ring Rail Support Block Hexagon Socket Heard Screw QT’Y 1 35 32 1 HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com 1.17 ARM ASSEMBLY(CHAIN) MC5A(#50X32T) HELLER MÁQUINAS - HERRAMIENTA, S L C/Nicolas de Bussi, 44 03203-ELCHE (Alicante), España TEL: +34 965 430 014 FAX: +34 965 431 195 http://www.hellermaquinaria.com E-mail:info@hellermaquinaria.com MC5A(#50X32T) ARM ASSEMBLY PRAT LIST(CHAIN) NO.PART DESCRIPTION NO.PART QT’Y QT’Y 2 2 - 001A05 A50C 2.002A01 -0 A50C 3.010A02 -0 A50C 4.010C01 -0 A50C 5.01AA02 -0 A50C A50C-0003A04 Main Body Gripper(BT50) Gripper(CAT50) Gripper(HSK100) Gripper(DIN50) Finger(BT50/HSK100) - 013A05 A50C A50C-0013B03 Finger(CAT) Finger(DIN) - 006A01 A50C 10 A50C-0006C01 Key(BT,CAT,DIN50) Key(HSK100) - 005A03 11 A50C 12 -0 020A04 A40C 13 OT00000SER18 14 OR0000000P18 15 -0 007A01 A40C 16 -0 008A01 A40C 17 -0 004A02 A50C 18 M8 19 -0 017A02 A50C 20 -0 015A01 A50C 21 A50C-0016A01 Safety Pin Copper Cover Seal -ROING O Finger Spring Pin Spring Spring Cover Spring Lock Washer Screw Pin Arm Fixed Nut 2 2 2 2 - 018A01 22 A50C 23 M6XP1X12L Key Socket Cap Screw 24 M8X32L 25 M10XP1.5X25L Spring Pin Hexagon Socket Heard - 014A01 26 A50C 27 -0 008A01 A50C 28 M10 29 M10 30 M10X1.5PX35L 31 M10X1.5PX30L 32 M5 33 M5XP0.8X40L Screw Arm Spacer Pin Plate Finished Circular Plain Washer Spring Lock Washer Socket Heard Hexagon Screw Hexagon Socket Heard Screw Spring Lock Washer Hexagon Socket Heard Screw 2 1 12 2 6 34 M6XP1X45L Hexagon Socket Heard Screw 35 M8 36 M8XP1.25X30L Hexagon Nut Socket Heard Hexagon Screw 1 DESCRIPTION ... Type Chip Conveyor 2.3 How to Choose 4th Model 4th&5th Size CNC1 51R CNC2 01R CNC2 51R CNC3 21R CNC3 21RV CNC4 01RV CNC5 01RV CNCT202RB CNCT321 CNCT451 QV159 Electrical Data 3Ø, 220/380V, 60/50Hz, 530W,... TOÀN……… ………………………… …………… …0 QUY Đ NH AN TOÀN MÁY …… …………………………………… C nh báo v an toàn v n hành máy? ??….……………………………………………… 1.1 C nh báo đ v n hành máy an toàn…………………….……………………………………………… 1.2... Đèn tr ng thái âm thanh……………………………………………………… ….………………………4.3 V n hành t đ ng……………………………………………………………… ……………… ……… 4.4 V n hành th công? ??………………………………………………………… ………… …………… 4.5 Các ch c khác…………………………………………………………………