Hướng dẫn sữa chữa máy may công nghiệp Jack A4BHướng dẫn sữa chữa máy may công nghiệp Jack A4BHướng dẫn sữa chữa máy may công nghiệp Jack A4BHướng dẫn sữa chữa máy may công nghiệp Jack A4BHướng dẫn sữa chữa máy may công nghiệp Jack A4BHướng dẫn sữa chữa máy may công nghiệp Jack A4BHướng dẫn sữa chữa máy may công nghiệp Jack A4BHướng dẫn sữa chữa máy may công nghiệp Jack A4B
Jack A4 Computer Integrated Machine Operation Manual Safely Instruction · Please read this manual carefully, also with related manual for the machinery before use the controller · For installing and operating the controller properly and safely, qualified personnel are required · Please try to stay away from arc welding equipment, in order to avoid electromagnetic interference and malfunction of the controller · Keep in room bellow 45°c and above 0°c · Do not use in humidity below 30% or above 95% or dew and mist of places · Install the control box and other components, turn off the power and unplug the power cord · To prevent interference or leakage accidents, please the ground work; the power cord ground wire must be securely connected to an effective way to earth · All parts for the repair provided by the Company or approved before use · Performing any maintenance action, you must turn off the power and unplug the power cord There are dangerous high voltage control box, you must turn the power off after one minute before opening the control box · This manual marked with the symbol of the Department of Safety Precautions must be aware of and strictly adhered to, so as not to cause unnecessary damage Installation Instructions 1.1 Product specifications Product Type AHE59 Supply Voltage AC 220 ±20%V Power frequency 50Hz/60Hz Maximum output power 550W 1.2 Interface plug connections The pedals and the machine head of the connector plug are mounted to the corresponding position in the controller back of socket, as shown in Figure 1-2 Please check if the plug is inserted firmly Fig.1-1 Controller Socket Diagram ①Pedals socket; ② Foot lifter solenoid socket ; ③ Machine head solenoid socket; ： The use of the normal force are not inserted into the plug and socket, please check whether the matching, direction or needle insertion direction is correct! 1/7 http://procapitalist.ru/sms Fig.1-2 Controller Interface Definition 1.3 Wiring and Grounding We must prepare the system grounding project, please a qualified electrical engineer to be construction Product is energized and ready for use; you must ensure that the power outlet the AC input is securely grounded The grounding wire is yellow and green lines, it must be connected to the grid and reliable security protection on the ground to ensure safe use, and prevent abnormal situation ：All power lines, signal lines, ground lines, wiring not to be pressed into other objects or excessive distortion, to ensure safe use! Operation Panel Instructions 2.1 Operation Panel Display Instruction According to the system working state,the LCD module of opetation panel will display the current sewing patterns, various parameters, start / end back tacking, and presser foot, needle stop position, trimming, Slow up start sewing ect icon.The opetation panel of the function icon shows as follows 18 20 17 16 15 14 19 12 11 13 Fig.2-1 Operation Panel 10 Fig.2-2 Operation Panel Fig.2-1 Operation Panel Description Index ① Free sewing 11 ○ Number display ② Multi-section constant-stitch sewing 12 ○ Start back tacking ③ W bar tacking sewing 13 ○ End back tacking ④ Position down 14 ○ Voice broadcast ⑤ Position up 15 ○ Communication system ⑥ Automatic trimming 16 ○ Soft start ⑦ Foot lifting at seam End 17 ○ Count needle number ⑧ Foot lifting after trimming 18 ○ Count number of times ⑨ Presser foot lifting 19 ○ ⑩ Thread clamp Index Icon 20 ○ Icon A B C D Description Sewing segments Induction automatic presser foot lifting 2/7 http://procapitalist.ru/sms 2.2 Key Functions Key Name Description In the boot state, long press key to enter the parameter modes After modify the Parameter setting key parameters, press Presser foot key key to storage Then long press In the normal sewing mode, press key to exit this mode key, switch between cycle sewing midway parking presser foot and sewing after the end of automatic trimming presser foot Switch during all start tacking type when pressing (No tacking, single tacking ,double Start back tacking tacking ) The icon of LCD is lit The number of needle selecting the corresponding keys setting key can be set to A, B segment, default needle number 0~F corresponds to the 0~15 stitch 1,Switch during all end tacking type when pressing (No tacking, single tacking End back tacking setting key tacking ) The icon of LCD is lit The number of needle selecting the corresponding keys can be set to A, B segment, default needle number 0~F corresponds to the 0~15 stitch 2, Long press key, it can shift the needle up and down stop position 1, Short press Thread clamp/ Induction automatic presser foot lifting key , double short press key, the icon of LCD is lit, the thread clamp function turns on Then key, the thread clamp function turns off 2, Long press key, the icon function turns on Then long press of LCD is lit, the induction automatic presser foot key, the induction automatic presser foot function turns off key, the free sewing mode is selected 1, Short press Free sewing/trimming key 2, Long press key, the icon Then long press key, the automatic trimming function turns off W bar tacking / 1, Short press key, the icon Multi-section 2, Long press key, the icon constant-stitch sewing The parameter of LCD is lit,the automatic trimming function turns on of LCD is lit, W seam marking function turns on of LCD is lit, the multi-section constant-stitch sewing function turns on Parameter value increment key increment setting key The parameter decrement setting key Parameter value decrement key The left selection key Parameters selection toward to left key The right selection key Prameters selection toward to right key 3/7 http://procapitalist.ru/sms System parameters setting list 3.1 Parameter mode 1、In the standby state,press key to enter the parameter modes key and 2、Press corresponding to key,the parameter value is changed 3、When the parameter values have increased and decreased, parameter interface flash.Short press parameters.Long press key to save the modified key to exit parameter interface,return to standby panel model NO Range Default P99 0/1/2 P01 200~5000 3500 P03 0/1 Description Voice selection 0: off, 1: Chinese, 2:English, default Chinese the maximum speed of free sewing (the global maximum speed) Needle stop position selection (0:up; 1: down) P04 200~2200 1800 Start back tacking speed P05 200~2200 1800 End back tacking speed P06 200~2200 1800 Continuous back sewing speed (W sewing) P09 0/1 Soft start switch (0:off; 1: on) P15 0/1/2 0~9999 3000 Mode of stitch correction 0: continuous；1:half stitch；2:one stitch P17 Automatic induction presser foot sensitivity setting (between the maximum and minimum value of the 02C parameter display) P18 1~70 24 Stitch balance for start back tacking No.1(Pull in compensation) Stitch balance for start back tacking No.2(Release of compensation) P19 1~70 20 P24 0~1024 150 P25 1~70 24 Stitch balance for end back tacking No.1 P26 1~70 20 Stitch balance for end back tacking No.2 P27 0~9999 Automatic presser foot lifter of time P30 0~31 Feedforward torque of motor: P31 10~60 20 Trimming afterburner coefficient (motor afterburner) P45 1~10 Back stitch electromagnet per cycle opening time (ms) Back stitch electromagnet per cycle closing time (ms) Trimming point of pedal 0: normal functions 1-31: feedforward torque level P46 1~10 P47 200~360 360 After trimming anti pull (It realizes trimming is pulled back function) P49 100~500 250 Trimming speed P50 100~500 150 Presser foot lifting electromagnet full output time ms P51 1~10 P52 0~800 200 P53 0/1 Presser foot lifting electromagnet per cycle opening time (ms) Running delay time when presser footer comes down (ms) Presser foot lifting function selection 0: no action 1: action 4/7 http://procapitalist.ru/sms P54 1~10 P56 0/1 P57 0~600 P60 200~5000 3000 P62 0/1/2/3 Presser foot lifting electromagnet per cycle closing time (ms) Run to up needle position after Power on： 0: no action 1: action Presser foot lifting electromagnet protection time 100ms The maximum speed of constant sewing (Automatic test speed) Special mode: 0: normal Mode 1: simply sewing mode 2: motor initial angle measurement (Do not remove the belt) 3: Automatically setting the pulley ratio by the CPU (Synchronizer is necessary and the belt not removed) 4: automatic test modle (It has needle stop position of automatic test, running and stopping 5S) P66 2 P68 0~5000 3500 P71 0~50 The input function definitions (Lockstitch safety switch function set) The maximum speed limit of the machine head Slow release lifter level adjustment, the smaller values and the faster quickly (OC open time) P76 1~500 70 P78 10~359 120 Start angle P79 11~359 318 End angle 3.2 Back sewing electromagnet full output time ms Monitor mode No Description No Description 010 Count needle number 024 Machine angle 011 Counter for sewing pieces 025 The sampling voltage of pedal 012 The head of really speed 026 The ratio between motor and machine 013 State of encoder 027 The total used time(hours) of motor 020 DC voltage 028 The sampling voltage of interaction 021 Machine speed 029 Software version 022 The phase current 030-037 023 Initial electrical angle The history record of error codes 3.3The warning message Alarm code Description Corrective Count over for stitches The counter reaches the limit Press Count over for sewing pieces The counter reaches the limit Press Power is off Safety switch alarm key to reset the counter key to reset the counter Please wait for 30 seconds, then turn on the power switch Adjust the machine to the correct position 5/7 http://procapitalist.ru/sms 3.4 Error mode If the error code appears, please check the following items first: 1.Make sure the machine has been connected correctly; Reload the factory setting and try again Error Code Description Solution Err-01 Hardware overcurrent Turn off the power switch, and restart after 30 seconds If the controller still does not Err-02 Software overcurrent work, please replace it and inform the manufacturer Err-03 Err-04 Under-voltage - Stabilize mains voltage Disconnect the controller power and check if the input voltage is too high (higher than machine is off 264V) If yes, please restart the controller when the normal voltage is resumed If the controller still does not work when the voltage is at normal level, please replace the Err-05 Over-voltage in operation Err-06 Short circuit of solenoid Err-07 - Check mains voltage Over-voltage when the Motor current measuring failure controller and inform the manufacturer - Take plug out, if error continues, replace control box - Turn off the system power, restart after 30 seconds to see if it works well If such failure happens frequently, seek technical support - Eliminate sluggish movement in the sewing machine Err-08 Sewing motor blocked Err-09 Brake circuit failure E r r - 10 Communication failure - Replace encoder - Replace sewing motor Check the brake resistor plug on the electric board Check the connection and if necessary plug in Replace the control box Replace the control box Check if the connection line between machine head synchronizer and controller is E r r - 11 Machine head needle loose or not, restore it and restart the system If it still does not work, please replace the positioning failure controller and inform the manufacturer E r r - 12 Initial motor electrical angle failure - Try to more times after power down - if it still does not work, please replace the controller and inform the manufacturer Turn off the system power, check if the motor sensor plug is loose or dropped off, E r r - 13 Motor HALL failure restore it and restart the system If it still does not work, please replace the controller and inform the manufacturer E r r - 14 DSP Read/Write EEPROM failure E r r - 15 Motor over-speed protection E r r - 16 Motor reversion Err- 17 Turn off the system power, restart the system after 30 seconds, if it still does not work, please replace the controller and inform the manufacturer HMI Read/Write EEPROM failure E r r - 18 Err-23 Motor overload Sewing motor blocked encoder failure - Eliminate sluggish movement in the sewing machine - Replace encoder - Replace sewing motor 6/7 http://procapitalist.ru/sms Pedal sensitivity adjustment Pedal starts moving from the initial position (p.136) where the motor stops, slowing forward to the low speed point (p.137) where the motor run as the minimum speed (p.100), continuing to the accelerated point (p.138) where the motor start to speed up, until the max speed point (p.139) where the motor run up to the maximum speed (p.101) And when the pedal steps back to the foot lifter position (p.135), the presser foot lift Continuing back to the auto trimming position (p.134), the line is cut Adjusting the corresponding parameters, user can acquire the proper pedal response to fit the personal habit Fig 4-1 pedal movement of each position parameter Fig 4-1 pedal movement of each position parameter 386P0198B 2015-10-28 7/7 http://procapitalist.ru/sms