C0464 SAQB l1 MFG testplan v2 20 20211014

Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE OF 90 文件內容簡述 Description of Document Contents： SAQB-L1 Production Test plan Part No.： 81SAQB11.G02 Model Name： ■ SAQB-L1, □ N/A 81SAQB11.G51 81SAQB11.G22 81SAQB11.G21 81SAQB11.G23 81SAQB11.G52 81SAQB11.G07 81SAQB11.G26 81SAQB11.G05 81SAQB11.G24 81SAQB11.G06 81SAQB11.G25 81SAQB11.G08 81SAQB11.G27 81SAQB11.G53 81SAQB11.G03 81SAQB11.G09 81SAQB11.G28 81SAQB11.G54 81SAQB11.G10 81SAQB11.G11 81SAQB11.G13 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE OF 90 文件新增/變更/作廢原因 Reason for Addition/Alteration/Revocation： New Release Revision History Rev Status Revised Date Revised By 1.4 2020/10/14 Jerry.Chiang New Release 1.5 2020/12/17 Jerry.Chiang Update 1.6 2020/12/28 Jerry.Chiang Update 1.7 2021/2/26 Jerry.Chiang Update 1.8 2021/3/11 Jerry.Chiang Update 1.9 2021/7/9 Jerry.Chiang Update 2.0 2021/9/27 Jerry.Chiang Update 2.20 2021/10/14 Jerry.Chiang Update Description 核准 制定部門主管 制定者 Approver Composing Dept Manager Prepared by Kifo.Huang Kifo.Huang Jerry.Chiang 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE OF 90 Chiron Manufacture Test Plan WNC Model: SAQB-L1 By: Jerry Chiang Version: Rev 2.20 Date: 2021-10-14 This document contains proprietary information that is the property of Wistron NeWeb Corporation and is strictly confidential and shall not be disclosed to others in whole or in part, reproduced, copied, or used as basic for design, manufacturing or sale of apparatus without the written permission of Wistron NeWeb Corporation 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE OF 90 Table of Contents Revision History Equipment List 17 MFG Test Flow Chart 19 PCBA 20 Pre-SMT Operation 22 SMT 23 AOI 23 DIP Pre-test 23 Devinfo of all SKUs 24 10 FW upgrade 26 Test Items: 26 Equipment List: 26 Test Installation: 26 Test process: 26 11 Functional Test 31 Test Items: 31 Equipment List: 32 Test Installation: 32 Test process: 33 12 B RF Calibration 54 Test Items: 54 Equipment List: 54 Test Installation: 55 Test process: 55 13 1st Assembly 64 14 On line FCC and Label paste 65 15 OTA Test 66 Test Items: 66 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE OF 90 Equipment List: 66 Installation: 67 Test process: 67 16 Final Test 82 Test Items: 82 Equipment List: 82 (1) How to setup “Golden Sample” as Router 83 (2) How to setup Test Environment 84 17 Packing 90 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE OF 90 Revision History Rev Date 0.1 Description Author 2020/5/21 First draft version Jerry Chiang 2020/7/5 Jerry Chiang 0.2 Function test: Modify (18) Check WNC Firmware Version Run “cat /etc/banner” Add (21) Check Ethernet link in Kernel Add “MX42-HK” SKU 0.3 2020/7/7 Function test: Update devinfo 0.4 2020/7/10 Function test: Change MX42-HK cert_region from HK to CA Jerry Chiang Jerry Chiang Delete MX42-UK Final test: Check “getCountryID“ HK  124 OTA test: Delete Get the LED light will be Blue after turning ON (within sec!!) 0.5 2020/7/17 FW upgrade: Add “FW_MX4200_1.0.2.202025_prod.img” for upgrade FW Jerry Chiang Function test: Modify product code from 32N to 38N PPP: Product Code, “38N” for this product RF Calibration: Test computer IP: 192.168.1.10 To write “Board MAC” into IQ_Board_MAC.txt file to test main board To write “Board MAC + 2” & “Board MAC + 1” & “Board MAC + 3” into IQ_MAC.txt To write “Board MAC + 0” into IQ_MAC_BT.txt 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE OF 90 OTA: Delete “H Push buttons” test item Test computer IP: 192.168.1.9 0.6 2020/7/17 FW upgrade: *SGC version need to this! Add “nand-ipq807x-single_v0.5_20200717.img” for upgrade FW Jerry Chiang Function test: WNC U-Boot check: MUST be “WNC_v0.4” Check WNC Firmware Version: Confirm sw_version, MUST be “WNC_Chiron_v0.5_uboot_v0.4 “ BDF MD5 Check: Confirm md5sum value (by each SKU) IPQ8074 CA ab6a EU/UK 2797 US 7fb7 Other 4436 Check MD5 of Customer Image: MUST be “96eed “ OTA test: Update command : check_mac.sh and check_countryid.sh Delete these command: Final test: Firmware Version: 1.0.2.202025 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan 0.7 □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE OF 90 2020/7/23 FW upgrade: Update WNC FW img: “nand-ipq807x-single_v0.6.img” Jerry Chiang Function test: Check WNC Firmware Version Run “cat /etc/banner” Confirm sw_version, MUST be “WNC_Chiron_v0.6_uboot_v0.4 “ 0.8 2020/7/24 Function test: Jerry Change devinfo modelDescription from Velop MX4200 WiFi Chiang System to Velop AX4200 WiFi System OTA test: Modify the output power to 22.5 or 24 tx 5180 HT20_MCS0 22.5 1000 tx 5180 HT20_MCS0 22.5 1000 tx 5745 HT20_MCS0 22.5 1000 tx 5745 HT20_MCS0 22.5 1000 tx 5745 HT20_MCS0 22.5 1000 tx 5745 HT20_MCS0 22.5 1000 tx 2442 HT20_MCS0 24 1000 tx 2442 HT20_MCS0 24 1000 0.9 2020/7/30 Function test & OTA test: Add BT retry command at (21)BT Check Jerry Chiang Final test: Add ON/OFF check step 0.9a 2020/8/10 Add List “9 Devinfo of all SKUs” Jerry Chiang Function test & OTA test: Fix product code from 38N to 38U 0.9b 2020/8/17 Function test & OTA test: Check the BT “wnc_bluetooth_host –d” at last Check the BT “wnc_bluetooth_host –m” at C Verification BT power: Jerry Chiang 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan 1.0 2020/8/27 □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE OF 90 FW upgrade: Update WNC FW img: nand-ipq807x-single_v0.7_uboot_v0.4.img Update customer FW img: FW_MX4200_1.0.2.202396_prod.img Jerry Chiang Function test: (17)Check WNC Firmware Version Update version:“WNC_Chiron_v0.7_uboot_v0.4“ (18)BDF MD5 Check All BDF MD5 check sum has updated: modelNumber IPQ8074 MX42-CA c93d MX42-EU 76f8 MX42 053b Other d8ef (19) Check MD5 of Customer Image Change from “ 96eed” to “c1fbc” Final test: Update Firmware Version to:1.0.2.202396 (3)丁、ii 1.1 2020/9/14 Final test: Move LED check to later step: (4) Check LED by Sensor Jerry Chiang 1.2 2020/9/23 Jerry Function test: Use USB3.0 Hub to test USB: (11) USB3 Chiang Update boot up current 230mA~490mA: (5)Check Console UART message, 1.3 2020/9/29 FW upgrade: Update customer FW img:FW_MX4200_1.0.3.202695_prod.img Jerry Chiang 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 10 OF 90 Function test: (7)RGB LED Check Update parameter from 0x10 to 0x50: Blue ON: (Hue 240°±30°; Intensity > 4000) i2c mw 0x62 0x8 0x50 Add one Blue light test: Blue ON (for BI): (Hue 240°±30°; Intensity > 4000) i2c mw 0x62 0x8 0x00 Set USB2.0 to option: (11) USB3 (USB2.0 is option) (19) Check MD5 of Customer Image Change from “c1fbc” to “12613” Final test: Update Firmware Version to: 1.0.3.202695 (3)丁、ii 1.4 2020/10/14 Function test: (19) Check MD5 of Customer Image Modify command and MD5sum Jerry Chiang 1.5 2020/12/17 FW upgrade: Update customer FW img: FW_MX4200_1.0.4.203508_prod.img Jerry Chiang Function test: Some items be option for save time: (10)NAND bad block (Option) (20)Check Ethernet link in Kernel(Option) Update MD5 sum: (19)Check MD5 of Customer Image Final test Firmware Version: 1.0.4.203508 Deleted step: After PASS, wait 20 seconds and then power-off 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 76 OF 90 B Verification WIFI IRON 5GL/5GH/2G power: Run “QLibDemo-MSVC10_TXpower.exe” Input “Connect ipq8070 64 bdwlan.bin” = 5GL Test Start = Input “Instance 0” i 5G ch1 test Input “tx 5180 HT20_MCS0 22.5 1000 0” to start ch1 tx Sleep second then catch power value Input “stop”to stop power 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 77 OF 90 ii 5G ch2 test Input “tx 5180 HT20_MCS0 22.5 1000 0” to start ch2 tx Sleep second then catch power value Input “stop”to stop power = 5GH Test Start = Input “Instance 2” i 5GH ch1 test Input “tx 5745 HT20_MCS0 22.5 1000 0” to start ch1 tx Sleep second then catch power value Input “stop” to stop power ii 5GH ch2 test Input “tx 5745 HT20_MCS0 22.5 1000 0” to start ch2 tx Sleep second then catch power value 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 78 OF 90 Input “stop”to stop power iii 5GH ch3 test Input “tx 5745 HT20_MCS0 22.5 1000 0” to start ch4 tx Sleep second then catch power value Input “stop”to stop power iv 5GH ch4 test Input “tx 5745 HT20_MCS0 22.5 1000 0” to start ch8 tx Sleep second then catch power value Input “stop”to stop power = 2G Test Start = Input “Instance 1” i 2G ch1 test Input “tx 2442 HT20_MCS0 24 1000 0” Sleep second then catch power value Input “stop” to stop tx power 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 79 OF 90 ii 2G ch2 test Input “tx 2442 HT20_MCS0 24 1000 0” Sleep second then catch power value Input “stop” to stop tx power Input “quit” to close the test program C Verification BT power: Check BT MAC addresses - compare MAC from barcode with internal Ethernet/Wi-Fi MAC addresses by following command (1) Run “wnc_bluetooth_host –m” *Note: it can be retried if no any string appearance, see the Function test (21) BT Check Run following commands one by one in Console Input “wnc_bluetooth_host -t -P 200 -p -l 37 -c -y 1” Sleep second then catch power value 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 80 OF 90 Input “E” to stop tx power *Note: it can be retried if no any string appearance, see the Function test (21) BT Check 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 81 OF 90 G Switch to Customer’s Firmware Run following commands echo "/dev/mtd18 0x0 0x40000 0x00020000 2" > /etc/fw_env.config fw_setenv auto_recovery yes sync;sync;sync 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 82 OF 90 16 Final Test Test Items: Customer FW in kernel Ping, USB check after assembly LED check with light guide (top cover) FW version check MAC address check Serial number check Equipment List: No Item Quantity Desktop Computer Barcode scanner 12v / 3A Adapter Ethernet cat.5e cable Gigabit Ethernet cards: ports Router (Chiron Golden Sample) Console cable Note For PC-1 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 83 OF 90 Test Installation: (1) How to setup “Golden Sample” as Router In Console, run following commands uci set network.lan.ifname='eth1 eth2 eth3' uci set network.lan.ipaddr='192.168.0.1' uci set dhcp.lan.start='100' uci set dhcp.lan.limit='250' uci set dhcp.lan.leasetime='5m' uci set network.wan.proto='static' uci set network.wan.ipaddr='192.168.1.253' uci set network.wan.netmask='255.255.255.0' uci set network.wan.ifname='eth0' uci commit if ! grep -q ip_forward /etc/rc.local; then sed -i 's/exit 0/sysctl -w net.ipv4.ip_forward=0\nexit 0/g' /etc/rc.local; fi /etc/init.d/network restart For MX4200SH-SG Chiron PC-1 LAN0 LAN1 LAN 192.168.1.1 LAN2 192.168.10.x 192.168.1.250 192.168.1.251 192.168.1.252 192.168.1.253 MX4200SH-SG LAN 192.168.10.1 WAN 本資料為啟碁科技股份有限公司專有之財產,非經書面許可,不准透露或使用本資料,亦不准複印,複製或轉變成其他形式使用 The Information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of WNC Form No.: 2-JQ-021-04, 005 sku Document Content ■文件新增 Addition of Document Subject: Production Test plan □文件變更 Alteration of Document □文件作廢 Revocation of Document Doc No: CFD_SAQB-L1_C0464_N01_002 REV: 2.0 PAGE 84 OF 90 (2) How to setup Test Environment Test process: (1) Scan barcode of DUT to get its MAC address (LAN/WAN Mac address) (2) Ethernet Ping Test I PC-1: Ethernet interfaces with fixed IPs 192.168.1.250 For MX4200SH-SG sku 192.168.1.251 192.168.10.x 192.168.1.252 192.168.1.253 II Connect …  PC-1 Chiron LAN0 Chiron LAN1 Chiron LAN2 Chiron WAN III Ethernet port test Type command by PC-1 === === === === 192.168.1.250 192.168.1.251 192.168.1.252 192.168.1.253 “wmic nic get name, speed” Must be feedback 1000000000 and check it