N7201A554E04(1) troubleshooting

Screen Printer NM-EJP6A Screen Printer Load arrangement drawings 201710 Solution for recognition Thank you for purchasing a Panasonic brand equipment ● Be sure to read the Operating Instructions for proper and safe usage ● Before placing the machine in service, be sure to read the Safety precautions ● Please keep these operating instructions for future reference Confirmation and solution Operating Instructions Solutions to errors SPG Model No What if Operating Instructions Troubleshooting N7201A554E04 S-2 Original Instructions Use of this equipment … About this equipment ●This equipment is designed and manufactured to be used for screen printing of solder paste on PCBs or similar boards It should not be used for any other purpose ●This equipment requires board handling equipment, i.e conveyors, at the entrance and exit side of the machine For proper operation ●You must receive technical training before you start operating the machine ●For information regarding available training courses, please contact Panasonic Smart Factory Solutions Co., Ltd., Sales company or Sales agent For machine training in Europe, you may contact Panasonic Industry Europe: Panasonic Industry Europe GmbH FA Division Robert-Koch-Strasse 100, 85521 Ottobrunn Germany Phone number:0049-(0)89-453541192 Contents of CE Declaration of Conformity (Manufacturer) Panasonic Smart Factory Solutions Co., Ltd 2-7, Matsuba-cho, Kadoma, Osaka 5718502 Japan (Product) Screen Printer (Trade Name) Panasonic (Model ID) SPG (Model No.) NM-EJP6A (Statement) The object of the declaration described above is in conformity with the requirements of the following EU legislations and harmonized standards: SPG S-3 (Council directive) Machinery Directive: 2006/42/EC EMC Directive: 2014/30/EU (Harmonized standards) EN 60204-1:2006 +A1:2009, EN ISO 12100:2010, EN 61000-6-4:2007+A1:2011, EN 61000-6-2:2005 (Authorized Representative and Authorized Person to Compile the Technical File in EU) Panasonic Testing Centre Panasonic Marketing Europe GmbH Winsbergring 15, 22525 Hamburg, F.R Germany EJP6AE-CE-00TS-03 When trouble or an error occurs What if Please handle quickly by referring to the Help on the touchscreen or this manual ●Solder remains on the stencil ●Poor printing condition The PCB is a possibility to ● Errors ・PCB recognition error ・Driver error ・Error during PCB transfer SPG S-4 EJP6AE-CE-00TS-03 Organization of Manuals Preparation and how to use  Operating Procedure Describes overall operating procedure from production preparation including material setting to data creation and modification Signal tower Required checks and cleaning If error occurs, the machine notifies you by buzzer  Maintenance Describes contents of regularly required checks, adjustments and cleaning including procedures to exchange consumable parts Getting help  Troubleshooting Troubleshooting Describes errors or problems that may occur on the equipment and associated countermeasures Touchscreen If an error occurs, the machine displays error messages  Please note that contents of this manual are subject to change without notice  Options of this equipment are outlined in a different manual Related Documentation  Parts list (Mechanical/ Electrical)  Wiring Diagram SPG S-5 EJP6AE-CE-00TS-03 Table of Contents What if Solutions to errors -1 What if -1-1 Remaining solder on the stencil -1-2 Poor print state -1-3 Errors -1 -1-1 -1-2 -1-3 -1-4 -1-5 -1-6 -1-7 -1-8 -2 Confirmation and solution SPG -1 Error message How to read the error message lists The Errors of SD card use Self-diagnosis errors Single stop errors Emergency stop errors Axis Errors in Emergency File operation errors Driver errors How to get error logs Confirmation and solution -1-1 Operating air pressure error -1-2 The thermal trip (blower)/ The blower cooling fan -1-3 The CPU box cooling fan -1-4 Releasing the lift-axis break/ support-axis break -1-5 Thermal trip / vacuum pump (option) -1-6 Input check after sensor error occurred -1-7 Output check after the movable part error occurred -1-8 PCB recognition error -1-9 Stencil recognition error -1-10 Axis error -1-11 Errors in PCB transfer S-6 EJP6AE-CT-00TS-00 -1 Outline recognition error message -1-1 Display during production -1-2 Recognition information after What if Solution for recognition production (memory function) -1-3 Recognition error message lists -2 Maintenance of recognition unit Solutions to errors -2-1 Maintenance screen of the recognition unit -2 -2-1 -2-2 -2-3 -2-4 -2-5 -2-6 Load arrangement drawings Load list Confirmation and solution Load arrangement drawings -1 Motor list Break list Solenoid list Photo-sensor list Limit switch list Switch list Solution for recognition Load arrangement drawings SPG S-7 EJP6AE-CT-00TS-00 SPG S-8 EJP6AE-CT-00TS-00 Troubleshooting What if Troubleshooting 1-1-1 Problem Remaining on the whole What if Remaining solder on the stencil Cause Remaining unevenly 1B4C-417E Remaining on both sides (within the PCB area) Reference The set printingpressure value is low Check and modify the print conditions data Increase the printing-pressure value Reduce the squeegee speed Check the squeegee length Operating procedure 4-1-9 The printing pressure teaching has not been carried out Perform the printing pressure teaching Operating procedure 4-2-7 The squeegee blades are not parallelized Check the attachment conditions of blades (By bringing the squeegees into contact Maintenance with something flat like support blocks, 4-1-1 ensure that no clearance between them.) There are no PCB support (pins) Put the supports (pins) on the areas Operating procedure where solder remains The supports have some flaws Replace the supports There are some foreign materials (e.g solder drips) on the PCB supports or the PCB support plates Clean them The lifter (PCB) has pushed up the stencil too much Check and modify the PCB data (thickness) 1B4C-415E PCB Solder Stencil Solution 6-1-3 Modify the print conditions data Widen the clearance Example: -0.5 → -0.2 Operating procedure 2-3-5, 2-4 Maintenance 3-2-5 Operating procedure 4-1-1 Operating procedure 4-1-9 1B4C-418E Remaining on both sides (outside of the PCB area) Normal 1B4C-419E SPG 1-1-1 EJP6AE-MB-01TS-01 Troubleshooting 5-1 Load arrangement drawings Load arrangement drawings Automatic solder supply unit Front side R4A00 R4A01 R4A03 SPG 5-1-9 EJP6AE-MB-05TS-01 Solder remaining amount detection B1816 Load arrangement drawings SPG 5-1-10 EJP6AE-MB-05TS-01 Troubleshooting 5-1 Load arrangement drawings Load arrangement drawings Vacuum pump unit (option) Rear side G212 SPG 5-1-11 EJP6AE-MB-05TS-01 Load arrangement drawings SPG 5-1-12 EJP6AE-MB-05TS-01 Troubleshooting 5-2-1 Load lists Motor list Standard unit Unit name Main body XY table PCB positioning lifter No G101 G102 M401 M404 M407 M621 M631 M402 M403 M634 M635 Squeegee head Recognition unit Transfer conveyor M636 M611 M612 M405 M643 M641 M644 M645 M642 M646 Stencil cleaning unit M632 M633 Name Remark Cooling fan Cooling fan Table Y-axis motor Squeegee -axis motor Camera Y-axis motor Table X-axis motor Table θ-axis motor Lift-axis motor Support-axis motor Middle conveyor-width-adjustment motor Middle transfer conveyor motor (on the fixed side) Middle transfer conveyor motor F side squeegee up-down-axis motor R side squeegee up-down-axis motor Camera X-axis motor Left conveyor-width-adjustment motor Left transfer conveyor motor (on the fixed side) Left transfer conveyor motor (on the movable side) Right conveyor-width-adjustment motor Right transfer conveyor motor (on the fixed side) Right transfer conveyor motor (on the movable side) Cleaning paper take-up motor_F Cleaning paper take-up motor_R Option Unit name SPG No Name Vacuum pump Squeegee head G212 M651 Vacuum pump motor Suction device unit (Blower) G201 Cleaning blower motor Remark Automatic solder supply axis motor 5-2-1-1 EJP6AE-MB-05TS-01 Driver Unit name Main body No K401 K402 K403 K404 K405 K406 K601 K602 K603 K604 Name Remark Table Y-axis driver Lifter-axis driver Support-axis driver Squeegee-axis driver Camera X-axis driver Camera Y-axis driver Pulse motor driver #1 Pulse motor driver #2 Pulse motor driver #3 Pulse motor driver #4 Load arrangement drawings SPG 5-2-1-2 EJP6AE-MB-05TS-01 Troubleshooting 5-2-2 Load lists Break list Standard unit Unit name Squeegee head SPG No Name Output Remarks U0132 F side squeegee break release Break release U0133 R side squeegee break release Break release 5-2-2 EJP6AE-MB-05TS-01 Troubleshooting 5-2-3 Load lists Solenoid list Standard unit Unit name Main body No R5001 F4112 F4116 F4134 F4012 F4115 F4111 F4136 F4110 Name Main air valve PCB stopper down PCB side clamp ON Cleaning suction section up Solvent-discharge pump driving Cleaning unit connection Cleaning unit fixed Stencil clamp ON Stencil clamp OFF Output 1 1 1 1 Remarks Normal Down Clamp Up Discharge Connection Fixed clamp ON clamp OFF See the I/O map (wiring diagram) for address Option Unit name Automatic solder supply unit R4A00 Name Automatic solder supply R4A01 Solder pot replacement R4A03 Whirl-stop OFF Replacement position Whirl-stop OFF Vacuum pump R4144 PCB vacuum-holding PCB suction PCB clamp claw R4117 R4145 R4114 XY table PCB clamp claw ON_F Clamp Cleaning suction 1 R4137 Stencil auto-positioning descending Down Stencil suction Stencil autopositioning Output Stencil suction Remarks Dispense Stencil suction Cleaning suction See the I/O map (wiring diagram) for address SPG 5-2-3 EJP6AE-MB-05TS-01 Load arrangement drawings Stencil cleaning No Troubleshooting 5-2-4 Load lists Photo-sensor list Standard unit Unit name Covers Main body XY table PCB positioning lifter No B1014 Transfer opening sensor: Left B1015 Transfer opening sensor: Right B1112 B1141 B1110 B1116 B1033 B1B42 B1B41 B1C00 B1C01 1 1 1 B1126 Table Y-axis rough origin detection Squeegee-axis rough origin detection Cleaning-solvent empty detection Camera Y-axis rough origin detection Main air pressure Table X-axis rough origin detection Table X-axis rotation origin θ-axis origin detection θ-axis rough origin detection Support plate jamming detection on the movable side Support plate jamming detection on the fixed side Lift-axis rough origin detection B1127 Lift-axis minus overrun B1132 Support-axis rough origin detection B1133 Support-axis minus overrun B1117 Width adjustment interlock B1113 Side clamp extract limit Middle conveyor width adjustment-axis origin detection Remarks Error (Light shielded) Error (Light shielded) Origin position Origin position Empty Origin position Normal Origin position Rotation origin Origin position Origin position Foreign bodies detected Foreign bodies detected Origin position Minus overrun position Origin position Minus overrun position Foreign bodies detected Extract limit Origin position B1F04 Camera X-axis rough origin B1E04 B1D10 B1D11 Poisoning unit PCB detection PCB detection: Right conveyor PCB detection: Right conveyor Right conveyor width-adjustment- axis origin PCB detection: Left conveyor PCB detection: Left conveyor Left conveyor width-adjustment- axis origin 1 Origin position (Light shielded) PCB detection PCB detection PCB detection Origin position 1 0 1 1 1 PCB detection PCB detection Origin position PCB detection PCB detection Origin position Origin position Paper existence Connection Fixed Paper existence Existence B1124 B1C40 B1C30 Recognition unit Transfer conveyor B1D40 Squeegee head Stencil cleaning unit Stencil holder SPG B1D00 B1D01 B1D20 B1D30 B1D50 B1Ｂ00 B1Ｂ10 B1144 B1034 B1035 B1145 B1136 Name PCB detection: Left conveyor PCB detection: Right conveyor F-side squeegee up-down-axis origin R-side squeegee up-down-axis origin Paper rolling up detection Cleaning unit connection confirmation Cleaning unit fixed confirmation Paper exhausted notice detection Stencil existence detection 5-2-4-1 Input 0 EJP6AE-MB-05TS-01 Option Unit name Automatic solder supply unit PCB pickup Stencil suction PCB upper pusher No B1816 Name Detection sensor for solder remaining amount on stencil Input Remarks － － B1A04 Solder dispensing unit rotation detection B1A03 B1B30 B1A05 B1A06 B1142 B1146 B1E03 Solder shutter close Automatic solder supply axis origin Rotation position detection (L) Rotation position detection (M) PCB pickup vacuum sensor Stencil pickup vacuum sensor PCB upper pusher ascending 1 1 1 Rotation upper limit Shatter close Origin detection Ｌ position M position Vacuum Vacuum Up Load arrangement drawings SPG 5-2-4-2 EJP6AE-MB-05TS-01 Troubleshooting 5-2-5 Load lists Limit switch list Standard unit Unit name Recognition unit Stencil cleaning unit No B1F03 B1102 B1103 Name PCB stopper up detection Cleaning suction unit upper limit Cleaning suction unit lower limit Input 1 Remarks Up position Upper limit Lower limit Option Unit name Stencil autopositioning Solder autodispensing unit SPG No Name Input Remarks B1B20 Stencil auto-positioning ascending Up position B1A01 B1A02 B1A07 Solder remaining amount detection Solder pot supply cylinder upper limit Solder pot supply cylinder lower limit 1 Upper limit Lower limit 5-2-5 Solder existence EJP6AE-MB-05TS-01 Troubleshooting 5-2-6 Load arrangement drawings Switch list Standard unit Unit name Covers No Name Input Remarks Servo On On On On Emergency stop Top cover open Hinge cover open Front cover open S101 S102 S103 S104 S201 S301 Servo SW Activation SW Stop SW Start SW Emergency stop SW Safety cover 1 1 0 S302 Safety cover S303 Safety cover S304 Safety cover S305 Safety cover Rear cover (top) open Rear cover (bottom) open Load arrangement drawings SPG 5-2-6-1 EJP6AE-MB-05TS-01 SPG 5-2-6-2 EJP6AE-MB-05TS-01 NOTICE The contents of this document are subject to change without prior notice ◍Company and product names described in this document are trademarks or registered trademarks of their respective companies ◍ Some of our products fall under the export control items (or technologies) established in the Foreign Exchange and Foreign Trade Act When exporting (or providing technologies overseas), please check its legal restrictions and be sure to take necessary procedures such as to obtain the export permission When reselling or moving this equipment, please make sure to contact us, our sales subsidiaries or agents 4-1-62, Minoshima, Hakata-ku, Fukuoka City, Fukuoka, Japan Phone number: +81-92-477-1205 Fax number: +81-92-477-1664 © Panasonic Smart Factory Solutions Co., Ltd 2017 Unauthorized copying and distribution is a violation of the law Printed in Japan ... 5-1-7 Troubleshooting Procedure 3-1-6 Operating Procedure 5-1-2 Troubleshooting Procedure 5-1-5 5-2-4-1 EJP6AJ-MB-02TS-01 Solutions to errors Cover open stop [0012] Inspection and Solution Troubleshooting. .. state and the setting value of the thermal Refere nce Troubleshooting Procedure 3-1-1 3-1-6 5-1-3 5-2-3 Troubleshooting Procedure 3-1-6 3-1-7 Troubleshooting Procedure 3-1-7 SPG 2-1-5-6 EJP6AJ-MB-02TS-01... state and the setting value of the thermal Refere nce Troubleshooting Procedure 3-1-2 3-1-6 Troubleshooting Procedure 3-1-2 EJP6AJ-MB-02TS-01 Troubleshooting 2-1-6 Error Message [Error Code] (-)