Máy kiểm tra quang học jutze AOI cách vận hành, bảo trì khắc phục sự cố operation, maintenance, troubleshooting

Visual Inspection Equipment Inline Operation Manual JUTZE Machine Mfg Co., Ltd Inline About this Manual Thank you for purchasing JUTZE Automatic Optical Inspector This manual describes how to use this machine properly Please read this manual carefully before use of it This manual can not be copied or transmitted without authorized permission The users may not be notified when this manual is updated Careless mistakes may still exist in this manual after strict check In this case, please contact the supplier Inline Contents- List of Current Pages Contents Part Introduction Safety Guidelines Spec Inline machine type Storage Conditions Indoor use conditions Physical parameters LI-2000 Dimensions LI-2500 Dimensions XI-2000 Dimensions MI-3000 Dimensions MI-2000B Dimensions Gravity and Safe Label Relocation Erection LI-2000,LI-2500 XI-2000 MI-3000 MI-2000 Machine setup Release door Release axis Lens install Machine Appearance 8 10 11 12 13 14 14 15 16 17 18 18 19 21 22 Inline Contents- List of Current Pages Contents Part Basic Operation General Machine Information Startup process Shutdown process Display Monitor Selecting a Production Program Starting Automatic Operation Modes of Running the Machine Running display Shortcut keys using the introduced Part Commands Main menu View Design Run Tools Part Maintenance Daily check point Weekly and Month check 23 24 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Inline Contents- List of Current Pages Contents Part Troubleshooting Open CVImage software failed Go home failed Command shortcut key fail Board conveyor error Components can not be assigned Image capture fail Image capture Unclear Mark Error No enough ram General Failure Reinstall windows or driver 43 45 46 47 48 49 50 51 52 53 54 55 Inline Part Introduction Inline 1.1Safety Instruction  Red emergency stop switch is set on the right front panel In case of any safety problem, rapidly press the switch  After operation of the machine, please pay attention to its safety status, especially possible injury to the human by the moving parts  During power state, not touch the inner part which may lead to electric shock  Do not place other objects in the machine, which may affect its heat dissipation performance and lead to fire risk  Do not place other objects on the top of machine, which may cause injury due to vibration falling during machine operation  Please protect the machine from liquid spilling such as water, etc, which may cause machine breakdown, even the fire  In case of abnormal conditions, immediately stop the operation and cut off the power, such as air burning smell  Do not adapt the machine, which will bring about potential safety hazard or machine breakdown  Only the trained personnel can operate the machine  Do not operate the machine in case of “interlock key” failure Inline 1.2 Environmental Requirements for Machine Placement Electric Power Single AC 220V 50/60Hz Air Pressure 0.5MPa Ambient Temperature ～ 40 ℃ Relative Humidity 25％ ～ 80％ Avoid operating the machine in the following places Place with direct sunlight Place with severe vibration region on the ground or bad ground level Place with poor air circulation About Software It is not allowed to copy, modify the software or publicly disclose the information contained in this system Inline 1.3.1 Inline Type Machine LI-2000 High Speed, High Accuracy Wide use Join Us To Zero Escape Continue to improve process capability MI-3000 Table Fixed, Suitable for pre-reflow & post-reflow MI-2000B Small Compact Design Inline 4.1 Maintenance 4.1.2 Weekly and Month check 42 Item Point inspection details Time Remark PCB Sensor Clear dirt weekly Fan filters Clear dirt weekly Conveyor belt Clear dirt mouth Screw Removal of old oil then add new mouth AFC guide rail Removal of old oil then add new mouth AFC Item Point inspection details Time Remark Machine PC Internal chassis dust year Keyboard and mouse Electrical box Electrical box dust year Inline Part Troubleshooting 43 Inline  Troubleshooting If an error occurs and the cause of which is uncertain, in order to formulate a countermeasure it is important to obtain details of the contents of the process at the time of error This chapter explains the special method of Analysis when this type of trouble occurs 44 Inline 5.1.1 Open CVImage software failed Automatically shut down in the opening CVImage software Note: Check the operating system is poisoning Enable backup software to open Check Device Manager in the camera hardware is activated No license key Drive Controller 45 Inline 5.1.2 Go home failed Equipment, the normal power-on, can not capture machine zero position Note: Check safe door closed and E-stop release Check button on the front control panel is activated Use IO monitor check X-Y axis limit sensor Confirm the servo drive is energized Check Device Manager in the motion card hardware is activated Drive Controller 46 Inline 5.1.3 Command shortcut key fail In the main interface, use the shortcut key to run the device is not responding Note: Check CVImage interface is activated Check safe door closed and E-stop release Home complete Step 1.2 check OK, Then Re-run home 47 Inline 5.1.4 Board conveyor error Use IO monitor debug conveyor function Note: Machine status IDLE Use command Ctrl+L Check belt is functioning properly Check up and down station cable connection Check Load board sensor status OK Conveyor motor on 48 Inline 5.1.5 Components can not be assigned Use [Design] show which part NG (I area: Red windows fail) Fixed NG part center then double click mouse search inspect windows list which one is fail ※ outside FOV 49 Inline 5.1.5 Image capture fail RGB lighting not work FOV size setting error Note: Machine zero position is OK Use I/O Monitor check RGB lighting function Check CVImage.ini [AreaCamera Info] for 2M camera Width=1624 Height=1224 50 Inline 5.1.6 Image capture Unclear Machine focus is not correct Board clamp no OK Camera focal length distortion Board bending over 3mm Note: Check air pressure is OK Re-calibrate the focus With the support pin to improve the bending 51 Inline 5.1.7 Mark Error Board Fid mark no OK Board direction is reverse Slow down sensor no work, board through the position Mark Library setting wrong Note: Select new cad position defined mark Change board direction then send to inspect Adjust slowdown sensor Sensitivity Turning mark library brightness and color set 52 Inline 5.1.8 No enough ram Capture total board image Inspect board [Run] Note: Change ram working mode large PCB Open c:\jutze\cvimage.ini Find [PCB Info] change setting MaxPcbX=0 to 510000 MaxPcbY=0 to 460000 Find [Path setting] change setting Inlinedebug1=0 to 53 Inline 5.1.9 General Failure Capture total board image Inspect board [Run] Note: Check camera software Rev, 1394b GUI Replace Image card Replace camera cable Replace camera 54 Inline 5.1.10 Reinstall windows or driver Open windows fail Open CVImage software fail Some HD part Fault Note: According to the Dell restore windows CD ※ Install DPIO(Motion card) driver Install CVImage software license key driver Install vcredist_x86 ※ Install Generic 1394 Camera driver ※ ※.1 Version randomly shipped there may be different ※.4 Windows Vc++ Software patches: keep latest version ※.5 keep latest version 55 Inline Manual Remark Revised code Date Amended A 2008.03 Original B 2009.01 New command C 2010.03 Offline turning D 2010.06 Lead Box E 2010.07 NG type defined F 2011.03 Three point check G 2011.07 Patten BOX H 2011.08 Line View J 2012.05 Hd Bypass ...Visual Inspection Equipment Inline Operation Manual JUTZE Machine Mfg Co., Ltd Inline About this Manual Thank you for purchasing JUTZE Automatic Optical Inspector This manual describes... Exit Move Board to Entrance Capture Board Image Camera Snap short Stop 38 520 Start Stop Update data to remote Inline Command Hierarchy -page.5 700 Tools Options… Administrators IO monitor… Measure... dust year Keyboard and mouse Electrical box Electrical box dust year Inline Part Troubleshooting 43 Inline  Troubleshooting If an error occurs and the cause of which is uncertain, in order to