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SolidWorks Exercises For Beginners Alhamdulillah, Forever thankful to Prophet Muhammad (Sallallahu ^Alayhi Wa Sallam) and Almighty Allah Shaik.ameer.shameer SolidWorks Exercises For Beginners P-1 ACKNOWLEDGEMENTS: My heartfelt thanks to all the talented and hardworking professional people who gave their best effort for this book Special thanks to • • • • • Stefen for motivating us to produce this book Alissa for editing and offering suggestions to this book Lohith for making sure diagrams are good and workable To all the working people for making this world a better place To my family mom, dad, wife (Afsana), daughter (Aliza), my brother Akbar and Nasir and my friends for making me the best person i am today Who should take this book? This book is for any one (CAD beginners, 3D printing hobbyist, Engineers) who want to learn/master the use of mechanical or aeronautical CAD software through practice Even though this book has no instructions on “how to use command’s” , you should see this book as a “practice manual for designers” who wants to take CAD learning from beginning to advanced level by practicing the diagrams given in this book How is this book designed? Every chapter has command based and real-life industrial problems • • Command based problems are designed to make sure you are learning and using all the commands Real life problems are designed to make sure you don’t get problems when you are in industry/office taking up real tasks Problems are designed according to the difficulty level, so every command based and real-life industrial problems will go through simple problems first then through difficult problems Using this approach students will have a proper understanding of how problems work I strongly urge you to solve simple problems completely instead of directly going to tough problems so you can learn the basics first SolidWorks Exercises For Beginners P-2 Refer below DIAGRAM: to get a better understanding of this book design DIAGRAM: CHAPTER 1) COMMAND BASED PROBLEMS SIMPLE PROBLEMS TO DIFFICULT PROBLEMS 2) REAL LIFE INDUSTRIAL PROBLEMS SIMPLE PROBLEMS TO DIFFICULT PROBLEMS SolidWorks Exercises For Beginners P-3 Copyright © SHAIK.AMEER.SHAMEER All rights reserved No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of the publisher, except in the case of brief quotations embodied in critical reviews and certain other noncommercial uses permitted by copyright law There are few part of the book which are taken from few websites and they are modified to present them properly and for better understand The information presented in this book belongs to their respective owners In no circumstance we encourage others to steal the authority of the respective owners SolidWorks Exercises For Beginners P-4 TABLE OF CONTENTS: ⦁ UNIT 1: 2D-Modelling ⦁ ⦁ COMMAND BASED MODELS CHAPTER 1: Level - Easy Models: 07 CHAPTER 2: Level - Better Models: 09 CHAPTER 3: Level - Medium Models: 10 CHAPTER 4: Level - Hard Models: 11 CHAPTER 5: Level - Puzzles and Minimal Dimension: 14 INDUSTRIAL MODELS CHAPTER 6: Level - Mechanical Models: 17 CHAPTER 7: Level - Aeronautical Models: .27 ⦁ UNIT 2: 3D-Modelling ⦁ ⦁ ⦁ COMMAND BASED MODELS: CHAPTER 8: Level - Easy Models: 38 CHAPTER 9: Level - Better Models: .41 CHAPTER 10: Level - Medium Models: .45 CHAPTER 11: Level - Hard Models: 48 INDUSTRIAL MODELS CHAPTER 12: Level - Industrial Models: 51 UNIT 3: Assembly ⦁ CHAPTER 13: Level - Piston Assembly: 85 ⦁ CHAPTER 14: Level - Caster Assembly: 94 ⦁ CHAPTER 15: Level - Crane Hook Assembly: 99 ⦁ CHAPTER 16: Level - Butterfly valve Assembly: 104 ⦁ UNIT 4: Sheet Metal Design CHAPTER 17: Level - Industrial Models: .109 "After solving all the given problems in this book, i can assure any student to solve the industrial drafting problems with easy or with little effort" shaik.ameer.shameer(author) Any feedback can be sent to "shameer6691@gmail.com" with subject "improvement" SolidWorks Exercises For Beginners P-5 UNIT 1: 2D-MODELLING ⦁ ⦁ COMMAND BASED MODELS: CHAPTER 1: Level - Easy Models CHAPTER 2: Level - Better Models CHAPTER 3: Level - Medium Models CHAPTER 4: Level - Hard Models CHAPTER 5: Level - Puzzles and Minimal Dimension INDUSTRIAL MODELS CHAPTER 6: Level - Mechanical Models CHAPTER 7: Level - Aeronautical Models NOTE: ⦁ This unit 2d models are designed according to the difficulty level ⦁ ⦁ ⦁ ⦁ First you will solve simple models and then proceed to complex models Hidden lines are shown only when necessary so as to avoid the printing ink problem (with too many lines) Initially model dimensions are given in isometric 3d view and then dimensions are given in 2d views (industrial standard) Number of problems in chapter increases as the difficulty level increases SolidWorks Exercises For Beginners P-6 UNIT - 1: 2D Models CHAPTER-1: EASY MODEL'S COMMANDS USED : LINE, INCLINED LINE 50 25 20 20 55 20 20 2) 1) 30 15 45° 60 22 ° 15 60 20 17.67 15 15 25 10 15 30° 52 45 7.50 20 45° 25 50 4) 3) 10 20 25 SolidWorks Exercises For Beginners 15 P-7 06) 10 20 45° 20 20 05) 20 10 30 40 20 20 20 5° 13 30 10 24 7.07 30 40 SQUARE 70 08) 15 07) 90° 30 60 10 ° 15 60 70 90° 45° 30 20 60 SolidWorks Exercises For Beginners P-8 CHAPTER : BETTER MODEL'S COMMAND USED : CHAPTER COMMANDS PLUS CIRCLE, FILLET 1) 2) 13.5 12 R4 ° 45 R 10 R3 22 30 30° R4 R3 R4 27 45 17 4) 40 R8 R 3) 35 10 135 R1 (8) R5 ° R 30 15 10 50 5) 6) 40 12 R4 R 14 R18 (36) R8 F RE 35 R R5 10 50 SolidWorks Exercises For Beginners P-9 CHAPTER 3: MEDIUM MODELS COMMANDS USED: CHAPTER COMMANDS PLUS MIRROR, ROTATE PATTERN, RECTANGLE PATTERN 1) 2) 30 ° 8X R3 (R20) 3x 45° 28 (20) 40 20 R30 40 65 ° 30 (35.67) 10 40 3) 30 15 45 4) 20 15 22 18 36 11 45 12 28 11 40 NOTE: 30 18 TEETHS ARE 22 6) SYMMETRY LINE 30° 30 5X 17.50 35 10 50 60 EQUALLY SPACED 5) 4X 10 SolidWorks Exercises For Beginners 60 P-10 3X 2X AXIS A SolidWorks Exercises For Beginners P-108 UNIT 4: SHEET-METAL MODELLING ⦁ INDUSTRIAL MODELS: CHAPTER 17: INDUSTRAIL MODELS NOTE: ⦁ Hidden lines are shown only when necessary so as to avoid the printing ink problem (with too many lines) ⦁ Only industrial models are given for practice ( command based models are not given because there are very few commands to practice practice of commands are clubbed with industrial models) ⦁ Few cases student may find the drafting/annotation uneasy (because of lines) We have tried our maximum effort to present the model in more understanding and presentable way SolidWorks Exercises For Beginners P-109 UNIT - : INDUSTRY MODELS CHAPTER 17: SHEET-METAL DESIGN MODEL : 1) 25 20 10 R5 ISOMETRIC VIEW R 15 X2 TOP SIDE VIEW 15 X2 30 55 R R 35 50 90 FRONT SIDE VIEW RIGHT SIDE VIEW IMPORTANT INSTRUCTIONS: 1) BEND RADIUS OF 2.5 UNITS IS TAKEN FOR ALL SHEETMETAL MODELS 2) BEND RADIUS AND SHEET THICKNESS IS INCLUDED IN THE TOTAL LENGTH IN ALL THE SHEETMETAL MODELS 3) SAME 3D VIEW STANDARDS ARE USED IN SHEETMETAL DESIGN SolidWorks Exercises For Beginners P-110 55 MODEL : 2) ISOMETRIC VIEW TOP VIEW 27.50 25.13 12 100 FRONT VIEW SolidWorks Exercises For Beginners 40.74 57.16 75 R1 75 12 R1 55 RIGHT VIEW P-111 MODEL : 3) 55 55 8.25 12 ISOMETRIC VIEW 120 TOP VIEW 75 8.25 25.05 40 75 40 R 12 120 FRONT VIEW 55 RIGHT VIEW SolidWorks Exercises For Beginners P-112 MODEL : 4) 100 R1 5X 50 ISOMETRIC VIEW 50 55 28 30.37 12.50 R3 55 75 X2 5X R1 16.25 TOP VIEW 100 7.50 7.50 25 FRONT VIEW SolidWorks Exercises For Beginners RIGHT VIEW P-113 MODEL : 5) 80 10 25 80 R3 15 37.50 ISOMETRIC VIEW 15 35 32.50 20.10 17.50 TOP VIEW 15 10 R3 85 25 DETAIL A R 15 SCALE : 50.74 10 50.74 10.10 X2 150 FRONT VIEW SolidWorks Exercises For Beginners A RIGHT VIEW P-114 MODEL : 6) R3 TOP VIEW 80 R30 R5 40 50 70 25 40 75 55 80 19.95 91.73° 80 3.24 3.24 R1.2 80 2.50 30 ISOMETRIC VIEW R3 25 FRONT VIEW 160 SolidWorks Exercises For Beginners RIGHT VIEW P-115 15 R MODEL : 7) 30 R1 R5 DETAIL Detail - D thick line given only for detailing, actual line thickness is shown in main figure (front view) 70 SCALE : 2.5 10 B R1 160 R1 X5 40 75 130 160 10 30 30 10 25 15.74 30 TOP VIEW B 125 SECTION B-B R1 SCALE : 2.5 20 55.74 70 15 35 130 Detail - D 125 11.57 30 75 160 FRONT VIEW FOUR EQUAL SIZE AND SPACING BOX RIGHT VIEW Note: Isometric view and other detail in next page SolidWorks Exercises For Beginners P-116 70 R2 7.5 R2 ISOMETRIC VIEW R15 R8 E DETAIL E FOUR EQUAL SIZE AND SPACING BOX SCALE : 2.5 SolidWorks Exercises For Beginners RIGHT VIEW P-117 R10 12 25 32 66 18 69 8.6 10 23 69 MODEL : 8) R2.50 12 25 R7.50 74.69 21 19 R10 8.1 ISOMETRIC VIEW 50 15 35 R2 R5 TOP VIEW 74.69 5° 13 13 5° 23 28 40 45 45 R10 135° 50 20 35 24 49.69 146.21 RIGHT VIEW FRONT VIEW SolidWorks Exercises For Beginners P-118 MODEL : 130 ISOMETRIC VIEW R1 R2 130 5 20 25 10 25 20 10 10 TOP VIEW 25 R5 15.74 25 15.74 R2 20 FRONT VIEW SolidWorks Exercises For Beginners RIGHT VIEW P-119 ISOMETRIC VIEW 48.92 20 15 59.17 10 MODEL : 10) 46 30 x6 44 R5 TOP VIEW 4.8 5° 65 ° 25 B 39.99 A open thick line from A TO B and symmetric about midline 21 103.88 4° 36.28 13 5.4 27.08 NOTE : MAKE THE OPEN THICK LINE AS BASE TO ADD BASE FALNGE THIS PROBLEM IS SPECIALLY DESIGNED TO " make use of open profile to make sheetmetal " LET THE BENDRADIUS BE 5UNITS 24.68 28.65 FRONT VIEW SolidWorks Exercises For Beginners 150 RIGHT VIEW P-120 17 MODEL : 11) 50 R7 13 3.24 R1 ISOMETRIC VIEW 8.24 14 35 12 23 5° 25 10 2.50 37.16 80 50 30 50 105 TOP VIEW R2 37.16 105 20 14 13 20 30 60 2.50 FRONT VIEW R1 SolidWorks Exercises For Beginners RIGHT VIEW P-121 MODEL : 12) ISOMETRIC VIEW 10 x1 1.25 36 25 10.74 30 35 2.75 70 20 50 90 110 TOP VIEW 110 11.74 30 6° 3.8 R2 x4 30 11 7.50 35 10 FRONT VIEW SolidWorks Exercises For Beginners 70 RIGHT VIEW P-122 ... are given in isometric 3d view and then dimensions are given in 2d views (industrial standard) ⦁ SolidWorks Exercises For Beginners P-37 UNIT -2 : 3D MODELS CHAPTER : Easy 3D Models commands used... are given in isometric 3d view and then dimensions are given in 2d views (industrial standard) Number of problems in chapter increases as the difficulty level increases SolidWorks Exercises For... students decode 2d views what is Third angle projection? The third angle projection is a method of orthographic projection and this is a technique in portraying a 3D design using a series of 2D views