TPM Route to World Class Performance Part 5 potx
TPM Route to World Class Performance Part 5 potx
...
5
386*
0
0
5
187 0 0
50 2498
0
0
*
Best
scores
for
use
in
calculation
of
best
of
best
Figure
5. 3
Equipment history record
for
OEE calculation
66
TPM- A
Route
to
World- Class ... cycle from
64
TPM- A
Route
to
World- Class Performance
Total Productive Maintenance
(TPM)
combines the conventional practice of preventive
maintenance with the conc...
TPM Route to World Class Performance Part 9 potx
...
Will save annual rate
of
A 45 tonnes
B 20 tonnes
C
10 tonnes
75 tonnes
Figure 7.20 Scrap analysis
156
TPM- A
Route to World- Class Performance
A
further key part of the scoping study (see ...
Route
to
World- Class Performance
6.1
5
Conclusions
To achieve world- class performance, the company must move forward to:
0
achieve a total quality proce...
TPM Route to World Class Performance Part 2 pps
... 12
TPM- A
Route
to
World- Class Performance
Experience shows that for every breakdown there are many contributory
factors. These factors are common to more than one breakdown. ...
The TPM Infrastructure
18
TPM- A
Route
to
World- Class
Performance
KPl
plant
Book
covers
Breakdowns
18
per months
5
Productivity
100
3
2
1 25
Clothing
707
2l/2
2l/2
1...
TPM Route to World Class Performance Part 3 pptx
... will continuously strive to improve that world- class performance.
pillar and cornerstone to achieve the above goals, beliefs and values since:
38
TPM- A
Route to World- Class Peformance
Inject ... deployment route is provided via the pillar champions (Figures
3.3
[inor
stops
ributory factors
A
Figure
3.1
The structure
of
breakdown losses
36
TPM- A
Route
to...
TPM Route to World Class Performance Part 4 docx
... easily said,
but is potentially difficult to implement unless TPM is tailored to the specific
54
TPM- A
Route
to
World- Class Performance
best part about it is that it involves no rocket ...
3.1
6
TPM
Pevformance measure
44
TPM- A
Route
to
World- Class Performance
Table
3.2
TPM
vision
of the future
Feature Result
Machines run close to name-
plat...
TPM Route to World Class Performance Part 6 pps
... control referred to under each of the
six
losses in Figures
5. 7 -5. 12.
However, in order to give an early indication
a
definition
is
as follows:
94
TPM- A
Route
to
World- Class Performance ...
43
-
20
=
51 hours
Allowed press running
time
=
52
-
15
=
37 hours
37
51
Product input (units)
=
15
50 0
+
80
+
150
=
15 730
Performance rate...
TPM Route to World Class Performance Part 7 ppsx
...
3 680 9.40
45. 5
59
340
Revenue forecast
Part Total Operational
cost/piece margin
(%)
(E)
50 20 14.41 25
50 31 20.34 50
50 42 26.28 100
Machine time
(h)
10 246 .50
4 9 75. 67
2 790.67 ...
104. 15
77.26
33. 35
Other overheads
Total costs
Profit
Cost
apportionment
Part Production Material Cycle
forecast cost/piece time
(min)
50 20 455 40
9.40 13 .5
50 31...
TPM Route to World Class Performance Part 8 pps
...
15
M
53 0 910
T
53 0 910
W
53 0 910
Th
53 0 910
Fr
53 0 910
16
M
53 0 910
T
53 0 910
W
53 0 910
Th
53 0 910
F
53 0 910
17
M
53 0 910
T
53 0 910
W
53 0 910
Th
380 1060
F
53 0 ...
153
96
132
129
90
42
42
99
50
27
1 15
34
356
46
20
20
13
9
9
20
32
12
24
5
17
790
737
814
759
769
820
859
859
79
1
860
851
783
852
70...
TPM Route to World Class Performance Part 10 doc
...
checklist
172
TPM- A
Route
to
World- Class Performance
45%
‘VALUE CHAIN’ OEE
(80%)
55 %
DOOR -TO- DOOR
OEE
( 85% )
4
b
Line
of
factory
Suppliers
-
65%
M/C
OEE
(90%)
Classic
6
x ... Maintenance
The alternative:
Tomorrow? Probably.
. .
Maybe.
. .
Figure
8. 15
What
TPM
means
to
us
170
TPM- A
Route
to
World- Class Performance
are sampl...