Tài liệu Blanking tools for the automotive industry pdf

2·17362· 2006·3 ° Blanking tools for the automotive industry 07/2006 Art Nr. 2.2400.03.0706.01000 01_17362_UMSCHLAG 31.08.2006 15:00 Uhr Seite 5 2·17363· 2002·1 ° Blanking tools for the automotive industry 03_17363 07.08.2006 14:04 Uhr Seite 2 2·17364 · 2005 · 2 ° subject to alterations 4 Table of contents 2202. 2212. 2222. 2232. 2242. 2252 Ball-lock punches E30-E31 blank, light duty Ball-lock punches, stepped, light duty Page Page 2204. 2214. 2224. 2234. 2244. 2254. 2704. 2714. 2724. 2734. 2744. 2754. 2262. 2272. Ball-lock punches E34-E35 punch larger than shaft light duty Ball-lock punches E36-E37 punch larger than shaft, light duty, with ejector pin Ball-lock pilot pins E38 with tapered tip, light duty Ball-lock pilot pins E39 with parabolic tip, light duty 2203. 2213. 2223. 2233. 2243. 2253. Ball-lock punches E40-E41 blanc, heavy duty Ball-lock punches, stepped, heavy duty 2703. 2713. 2723. 2733. 2743. 2753. Ball-lock punches E42-E43 blank with ejector pin, heavy duty Ball-lock punches stepped, with ejector pin , heavy duty 2205. 2215. 2225. 2235. 2245. 2255. 2705. 2715. 2725. 2735. 2745. 2755. 2273. Ball-lock punches E44-E45 punch larger than shaft heavy duty Ball-lock punches E46-E47 punch larger than shaft heavy duty with ejector pin Ball-lock pilot pins E48 with tapered tip, heavy duty Ball-lock pilot pins E49 with parabolic tip, heavy duty 2263. 2702. 2712. 2722. 2732. 2742. 2752. Ball-lock punches E32-E33 blank with ejector pin, light duty Ball-lock punches stepped, with ejector pin , light duty FIBRO – Tradition and Technology 6–7 2201. Precision punches E54 ISO 8020 2211. 2221. 2231. 2241. 2251. Precision punches E54- E55 stepped, ISO 8020 04_InhVerz 08.08.2006 8:27 Uhr Seite 3 2711. 2721. 2731. 2741. 2751. Precision Punches E56- E57 with Ejector Pin ISO 8020 Page Page 2607. 2617. 2627. 2637. 2647. 2657. 2605. 2615. 2625. 2635. 2645. 2655. Precision Matrixes E69-E71 with shoulder, cylindrical, ISO 8977 2606. 2616. 2626. 2636. 2646. 2656. Precision Matrixes E65-E67 without shoulder, cylindrical, ISO 8977 Matrixes E72-E73 without shoulder, automotive Standard 2261. Pilot Pin with tapered tip E58 ISO 8020 2276. Pilot Units to DC-Standard E60 2271. Pilot Pin with parabolic tip E59 ISO 8020 2664.02. 2664.04. Triangle Retainers E94 for round Punches, ISO 8020 for Punches, ISO 8020 Standardised E79 - E83 Special Shapes Punches/Matrixes 2431.7. Stripping Units E104 Stripping Unit Mountings E1052667. 2701. Precision Punches E56 with Ejector Pin ISO 8020 Table of contents 2·17365·2005·2 ° subject to alterations 5 3rd Edition We reserve the right to make technical modifications. Accessories for Retainers E95 triangular, for Precision Punches, ISO 8020 2664.05. 2664.06. 2664.07. 2664.10. 2664.08. 2664.09. Triangle Retainers E86 - E88 for ball-lock Punches light duty heavy duty Accessories for Retainers E89 triangular, for ball-lock Punches 05_InhVerz 07.08.2006 14:04 Uhr Seite 2 6 subject to alterations 0·17774·2002·1 ° Weibertreu Castle at Weinsberg FIBRO works at Weinsberg Indexing tables The FIBRO of today started up in Weinsberg on a very small scale back in 1958. Situated below the historic Weibertreu Castle, the company made precision ground round parts, the forerunners of today’s FIBRO Standard Parts range for the toolmaking industry. Progress was rapid and soon FIBRO needed new production facilities. A new factory was built at Hassmersheim on the River Neckar. Once again it was a historic location, this time opposite Hornberg Castle. Indexing tables From 1962 onwards FIBRO at Weinsberg pioneered the design and manufacture of indexing tables and soon gained an enviable reputation. FIBROTAKT: indexing tables with face gear and ultra- high-precision indexing, combined with dependable rigidity. Drive options: pneumatic, hydraulic, electric. Rotation by rack and pinion or worm drive. Manual or NC control. FIBROPLAN: indexing tables with worm drive and NC indexing and drive, for circular milling and divisions of any size. FIBROTOR: revolving tables or indexing tables with positive-drive cam, offering very short cycle times even when transporting heavy loads. Suitable for automation with short cycle times. Thousands of FIBRO units are in use world-wide as integral key components in high- output machinery. Standard Parts Today the Standard Parts division operates from the Hassmersheim works which manufactures a comprehensive range of standard parts and maintains stocks ready for immediate despatch world-wide. The machine tool, mechanical engineering and systems engineering product range includes machine pillars, guide rails, oilless guide elements and precision parts such as cutting dies and die bushes, special steel pressure springs, gas springs, forming materials, metal bonding agents and moulding resins, accessories for pressing and toolmaking, tool slides with cam or roller drives and independent hydraulic drives. FIBRO has become renowned world-wide for its comprehensive range of products kept in stock and its readiness to deliver. FIBRO – The latest technology – with a tradition of service Image_E 07.08.2006 14:05 Uhr Seite 2 7 subject to alterations 0·17775 ·2002 ·1 ° Hornberg castle on the opposite side of the river The FIBRO Hassmersheim plant Standard Parts Automation+Robotics Automation+Robotics FIBRO has been active in the field of automation and robotics since 1974 from the Hassmersheim works. Modular construction based on translation units, rotary units, grippers and guide gantries with trolleys make for easy construction of individual machines and complete systems, ranging from simple pick & place units right through to multi-axis robots. These series-manufac- tured modules are available in several sizes for loads up to 3150 kg, traversing speeds up to 6.5 m/sec and travel of up to 30 m. Module series with electric-motor, hydraulic and pneumatic drive can be combined to suit the specific requirements. The system has a track record of success in many sectors of industry. FIBRO is much in demand as a supplier to the mechanical engineering and metalworking sectors. This success is based largely on three factors: FIBRO’s in-depth knowledge of the market, its commitment to quality assurance in line with ISO 9001 and its flexible and responsive organisational structure so typical of medium-sized German companies. FIBRO: a company with a great history. FIBRO has developed at a rapid pace in these fast-moving times and will continue to demonstrate its proactive philo- sophy in the future. FIBRO – precision technology for the toughest tasks. More about FIBRO: • 900 staff; • 80 representatives and service stations world-wide; • branch offices in France, USA, Singapore and Switzerland. Image_E 07.08.2006 14:05 Uhr Seite 3 subject to alterations 8 2·17366·2002· 1 ° Ordering Code System Example for Punches and Matrixes 08_17366 07.08.2006 14:06 Uhr Seite 3 Ordering Code System Example for Punches and Matrixes 9 subject to alterations 2·17784·2005·2 ° 2242.2F1.0650.0450.A Punch: 22 without ejector pin 27 with ejector pin Diameter Length Punch cutting length Dimension P Dimension W 2646.10F6.1350.0650.A2 Matrixes: 26 matrixes Diameter Length Shape cutter length Anti- rotation element only with matrixes Dimension P Dimension W Durchmesser Länge Formschneid- länge Diameter Length Punch cutting length Version: Order No blank = 0 round = 1 square = 2 rectangular = 3 slot = 4 rectangle with radiused corners =5 pilot pin with tapered tip = 6 pilot pin parabolic tip = 7 special shapes = 9 Type: Order No ISO 8020 = 1 ball-lock, light duty =2 ball-lock, heavy duty =3 ball-lock, larger cutting edge, light duty =4 ball-lock, larger cutting edge, heavy duty =5 Order Code Angle: character 0° = A 90° = B 180° = C 270° = D special = X Type: Order No automotive standard = 5 without shoulder ISO 8977 = 6 with shoulder ISO 8977 = 7 Order Code Angle: character 0° = A 90° = B 180° = C 270° = D special = X Version: Order No blank (pilot hole bore) = 0 round =1 square = 2 rectangular =3 slot =4 rectangle with radiused corners =5 special shapes =9 Diameter Length Shape cutter length 09_17784 07.08.2006 14:07 Uhr Seite 2 subject to alterations 10 2·17785·2002· 1 ° 2242.2F1.0650.0450.A Angle = 0° (A) Format: Slot, width W = 4,5 mm (0450) Format: Slot, length P = 6,5 mm (0650) Punch length: l 1 = 13 mm (1) Length: l = 90 mm (F) Diameter: d 2 = 10 mm (2) Type = light (2) Version: Slot (4) Punch: without ejector pin (22) Ordering Code (Example): ø10 90 13 6,5 4,5 0° ° 2646.10F6.1350.0650.A2 Anti-rotation element = Pin Ø4 (2) Angle = 0° (A) Format: Slot, width W = 6,5 mm (0650) Format: Slot, length P = 13,5 mm (1350) Punch length: l = 8 mm (6) Lenght: l 1 = 28 mm (F) Diameter: d 2 = 32 mm (10) Type = without shoulder ISO 8977 (6) Version: Slot (4) Matrixes: Matrixes (26) Ordering Code (Example): 13,5 8 28 32 6,5 0° ° starting lead 10_17785 07.08.2006 14:07 Uhr Seite 3 subject to alterations E 27 2·17367·2002·1 ° Ball-lock Punches E027_17367 07.08.2006 14:08 Uhr Seite 2 [...]... +0,5 d5 3 2 N l 1 +1 R1 P +0,01 Material: HSS hardened: 62 ± 2 HRC Execution: Shaft and pilot pin fine ground „l“ length of pilot pin is without tip Note: The 2 mm length provides full guidance before the blanking punch contacts the sheet metal Other lengths on request 2272 P ° < 10 mm 10,1 mm – 15 mm > 15 mm N 8 mm 12 mm 15 mm d2 6 10 13 16 20 25 32 38 d5 6 8 8 8 8 8 8 8 l P 2,9 – 5,9 5,9 – 9,9 9,9... +0,5 d5 3 2 N l 1 +1 R1 P +0,01 Material: HSS hardened: 62 ± 2 HRC Execution: Shaft and pilot pin fine ground „l“ length of pilot pin is without tip Note: The 2 mm length provides full guidance before the blanking punch contacts the sheet metal Other lengths on request 2273 ° P < 10 mm 10,1 mm – 15 mm > 15 mm N 8 mm 12 mm 15 mm d2 10 13 16 20 25 32 40 d5 10 12 12 12 12 12 12 l P 5,9 – 9,9 9,9 – 12,9... W ±0,01 G=P G P ±0,01 P ±0,01 α = 90° α = 90° R 1 ,0 ±0 5 0, G= √(P–1.0)2 + (W–1.0)2 +1 * * For other radius options, see standardised special shapes, pages E 82 – E 83 Material: HSS hardened: d 2 g5 62 ± 2 HRC Execution: Shaft and punch shape fine ground l +0,5 d5 R1 l 1 +1 3 α = 90° Standard standard 180° Other lengths on request 0° 270° l d2 6 10 13 16 20 25 32 38 d5 6 8 8 8 8 8 8 8 Wmin 1,6 1,6... ±0,01 W ±0,01 α = 90° P ±0,01 P ±0,01 α = 90° G=P √(P–1.0)2 + (W–1.0)2 +1 G R 0,5 ±0,01 * * For other radius options, see standardised special shapes, pages E 82 – E 83 d 2 g5 Material: HSS hardened: 62 ± 2 HRC Execution: d5 l +0,5 Shaft and punch shape fine ground l 1 +1,5 R3 α = 90° Standard standard 180° Other lengths on request 0° 270° l ° d2 13 16 20 25 32 d5 8 8 8 8 8 Wmin 5,0 6,5 8,0 10,0 11,5... ±0,01 W α = 90° P ±0,01 P ±0,01 α = 90° G=P √(P–1.0)2 + (W–1.0)2 +1 ±0,01 G R 0,5 ±0,01* * For other radius options, see standardised special shapes, pages E 82 – E 83 d 2 g5 Material: HSS hardened: 62 ± 2 HRC Execution: d5 l +0,5 Shaft and punch shape fine ground l 1 +1,5 R3 standard α = 90° Standard 180° Other lengths on request 0° 270° l d5 8 8 8 8 8 Wmin 5,0 6,5 8,0 10,0 11,5 Gmax 32,0 38,0 40,0... punch larger, heavy See table for standard dimensions Special dimensions to order 2 2 4 2 2 F 1 0 6 5 0 0 4 5 0 A Punch cutting length Length NB: Order No = 0 = 1 = 2 = 3 = 4 = 5 = 6 = 7 = 9 Order No = 2 = 3 Diameter: d2 6 (light duty only) 10 13 16 20 25 32 38 (light duty only) 40 (heavy duty only) Order No = 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 = 9 Format: Slot length P = 6,5 mm Format: Slot width W = 4,5... = 90° G=P P ±0,01 α = 90° P ±0,01 G = √P2+W2 G G G G= √(P–1.0)2 + (W–1.0)2 +1 R 0,5 ±0,01* * For other radius options, see standardised special shapes, pages E 82 – E 83 d 2 g5 Material: HSS hardened: 62 ± 2 HRC Execution: d5 l +0,5 Shaft and punch shape fine ground R1 l1 +1 3 α = 90° Standard standard 180° Other lengths on request 0° 270° l d2 10 13 16 20 25 32 40 d5 10 12 12 12 12 12 12 Wmin 1,6 4,5... √2 ϫ P 2743 2753 W ±0,01 W ±0,01 α = 90° G=P P ±0,01 P ±0,01 α = 90° * For other radius options, see standardised special shapes, pages E 82 – E 83 G R 0,5 G= * ±0,01 √(P–1.0)2 + (W–1.0)2 +1 d 2 g5 Material: HSS hardened: 62 ± 2 HRC Execution: d5 l +0,5 Shaft and punch shape fine ground R1 l1 +1 3 α = 90° standard Standard 180° Other lengths on request 0° 270° l d2 10 13 16 20 25 32 40 d5 10 12 12 12... ±0,01 α = 90° P ±0,01 P ±0,01 α = 90° G=P √(P–1.0)2 + (W–1.0)2 +1 W ±0,01 G R 0,5 ±0,01* * For other radius options, see standardised special shapes, pages E 82 – E 83 d 2 g5 Material: HSS hardened: 62 ± 2 HRC Execution: l +0,5 d5 Shaft and punch shape fine ground l 1 +1,5 R3 90° standard α = 90° Standard 180° Other lengths on request 0° 270° l d5 12 12 12 12 12 12 Wmin 5,0 6,5 8,0 10,0 11,5 14,0 Gmax... ±0,01 α = 90° P ±0,01 P ±0,01 α = 90° G=P √(P–1.0)2 + (W–1.0)2 +1 W ±0,01 G R 0,5 ±0,01* * For other radius options, see standardised special shapes, pages E 82 – E 83 d 2 g5 Material: HSS hardened: 62 ± 2 HRC Execution: d5 l +0,5 Shaft and punch shape fine ground l 1 +1,5 R3 α α = 90° standard Standard 180° Other lengths on request 0° 270° l d5 12 12 12 12 12 12 Wmin 5,0 6,5 8,0 10,0 11,5 14,0 Gmax . 2006·3 ° Blanking tools for the automotive industry 07/2006 Art Nr. 2.2400.03.0706.01000 01_17362_UMSCHLAG 31.08.2006 15:00 Uhr Seite 5 2·17363· 2002·1 ° Blanking. 2.2400.03.0706.01000 01_17362_UMSCHLAG 31.08.2006 15:00 Uhr Seite 5 2·17363· 2002·1 ° Blanking tools for the automotive industry 03_17363 07.08.2006 14:04 Uhr Seite 2 2·17364 · 2005