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Miniature Sensors
Compact Sensors
Midsize Sensors
Fullsize Sensors
Fiber Optic Sensors
Plastic, Glass & Specialty Fibers
Specialty Sensors
Vision Sensors
L-GAGE
®
Sensors
U-GAGE
®
Sensors
A-GAGE
®
Sensors
Part-Sensing Sensors
EZ-LIGHT
™
Pick-to-Light Sensors
Banner Engineering Corp.
9714 Tenth Avenue North
Minneapolis, Minnesota 55441
763-544-3164 • Fax: 763-544-3213
1-888-3-SENSOR (1-888-373-6767)
www.bannerengineering.com
email: sensors@bannerengineering.com
P/N 75272 PRINTED IN USA
SENSOR PRODUCTS
2006-2007
SENSOR PRODUCTS 2006-2007
Hotlink to expanded information
and downloadable literature or
support tools whenever this logo is shown.
SENSOR PRODUCTS 2006-2007
n
Presence
n
Absence
n
Inspection
n
Gating
n
Counting
n
Bin-Picking
Photoelectric Sensors
n
Position
n
Measure
n
Gauging
n
Level Sensing
Laser & Ultrasonic
Sensors
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Pattern Recognition
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Complex Part Inspection
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Multi-Component Gauging
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Part ID/Orientation
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Assembly Verification
n
Print Verification
Vision Sensors
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Measuring Light Screens
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Bin-Picking
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Color & Color Mark
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Luminescent
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Temperature
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Slot Sensors
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Vehicle Detection
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Label Sensing
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Touch Buttons
Specialty Sensors
From simple to advanced, Banner solves more applications in your plant!
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Safety Light Screens
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Optical Safety Systems
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Safety Modules
n
Emergency Stop Devices
n
Ergonomic Two-hand
Control
n
Safety Interlocking
Safety Products
Photoelectrics
on bannerengineering.com
iKnow
®
Sensors Tutorials
Purchasing Our Products
More Information on bannerengineering.com
The Most Preferred Sensor Supplier.
Anytime this icon appears, expanded information is
available online at bannerengineering.com.
Simply click on the icon (if viewing electronically) or
use our convenient navigation tool located off of our
home page to link through to specific information.
This catalog contains thousands of unique links to
quickly get you to the information in one click.
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More sensing innovations than any other manufacturer.
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Choice of more than 15,000 photoelectric, ultrasonic, vision sensors and safety products
available worldwide.
n
Experienced factory application engineers to solve your most advanced sensing challenges.
n
More than 2,000 factory and field representatives worldwide.
n
Complete factory training, field training and online training.
n
Commitment to 100% quality inspection and zero defect manufacturing.
Banner Engineering Corp.
9714 10th Avenue North • Minneapolis, MN 55441
Phone: 763.544.3164 • Fax: 763.544.3213 • Toll Free 1.888.3.SENSOR (1.888.373.6767)
www.bannerengineering.com • email: sensors@bannerengineering.com
Product Specifications and Modifications Disclaimer
All specifications published in this document are subject to change. Banner reserves the right to modify the specifications of products, prior to their
order, without notice.
New Features
3
Select a Product
Applications
Table of Contents
Section
Table of Contents
2
Choose a Product Family
Find a Section
1
Specifi cations
Simple Dimensions
Model Selection
Using this Catalog
Selection Guide
BRACKETS
QUICK-DISCONNECT
CABLES & REFLECTORS
iKnow
®
GUIDE TO SENSING
PERFORMANCE CURVES &
HOOKUP DIAGRAMS
GLOSSARY
Navigation Tabs
Data Sheet Reference
Data Sheet Online
Family
Table of Contents
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5
0
3
7
8
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1
2
4
2
8
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0
1
Related Accessories
BRACKETS
QD CABLES
REFLECTORS
Detailed Dimensions
Link to expanded
information
Available Sensing Modes
ADJUSTABLE-FIELD
GLASS FIBER
ULTRASONIC
Compare by:
• Range
• Dimensions
• Voltage
• Outputs
P
LASER
POLAR RETRO
OPPOSED
4 More information online at bannerengineering.com
Table of Contents
FI22 Expert
™
180
Machine-mount fiber sensor for low-
contrast applications
Plastic Fiber Optics 182
Flexible fibers for detecting small objects
Glass Fiber Optics 198
Durable fibers for hostile environments,
shock and vibration
SPECIALTY SENSORS
R58 Expert
™
206
3-color registration mark sensor for
even subtle differences
QC50/QCX50 209
True color sensor for detecting color
and intensity
QL50/QL55 211
Compact luminescence sensor with an
ultraviolet LED
SLM Slot 215
Fixed opposed-mode slot sensor for
easy installation, in six slot widths
SL Slot 218
Opposed-mode slot sensor with multiple
setup options, in two slot widths
C-GAGE
®
SLC1 221
Accurate, reliable sensor for detecting
labels on web backing
Optical Buttons 223
Ergonomic touch buttons to prevent
repetitive motion stress
M-GAGE
™
230
Magnetoresistive passive sensors for
detecting vehicles
VISION SENSORS
PresencePLUS
®
Pro 234
Full-function vision sensor for
advanced inspections
PresencePLUS
®
P4 OMNI 242
Vision sensor with full range of
inspection tools
PresencePLUS
®
P4 AREA 244
Specialized sensor for inspecting
define areas
MINIATURE SENSORS
WORLD-BEAM
®
Q12 44
Miniature sensor with universal housing
T8 47
8 mm threaded barrel-mount sensor for
small areas
MINI-BEAM
®
2 50
1
/3 the size of the MINI-BEAM, with
versatile mounting style
VS1 53
Miniature, convergent-mode sensor
requiring no sensitivity adjustment
VS2 56
Ultra-thin sensor for confined flush-
mounting
VS3 59
E x t r e m e l y c o m p a c t s e n s o r w i t h a d v a n c e d
optics and coaxial retroreflective models
VS4 62
Powerful, precise high-performance
flush-mount opposed-mode sensors
COMPACT SENSORS
WORLD-BEAM
®
QS18 66
Compact universal housing, with
18 mm threaded lens mount
MINI-BEAM
®
75
Compact, high-performance sensor
with 18 mm threaded lens mount
Q23/QH23 88
Vertical and horizontal rectangular
sensor with visible red beam
S18/M18 92
EZ-BEAM
®
-style 18 mm threaded barrel
sensor in thermoplastic or stainless steel
T18 98
EZ-BEAM
®
-style right-angle sensor
with 18 mm threaded lens mount
Q25 103
EZ-BEAM
®
-style right-angle sensor
with 18 mm threaded cable hub
MIDSIZE SENSORS
WORLD-BEAM
®
QS30 108
Universal housing, with 30 mm
threaded lens mount
S30 115
EZ-BEAM
®
-style 30 mm threaded
plastic barrel for harsh environments
SM30 119
Harsh duty or intrinsically safe opposed-
mode sensor with 30 mm threaded barrel
T30 123
EZ-BEAM
®
-style right-angle sensors
with 30 mm threaded lens mount
Q40 127
EZ-BEAM
®
-style right-angle sensors
with 30 mm threaded cable hub
PicoDot
®
131
Compact laser, in lightweight or
rugged housing
QM42/QMT42 134
Rugged sensors in die-cast housing with
a range of sensing modes
FULLSIZE SENSORS
Q45 140
Advanced one-piece, rugged sensor
with outstanding optical performance
OMNI-BEAM
™
153
Modular, limit-switch style, field-
programmable sensor
Q60 159
Laser or LED sensor for low reflectivity
targets, regardless of background
FIBER SYSTEMS
D10 166
High-performance, low-contrast sensor
with numeric or bargraph display
D12 172
Versatile, high-power sensor with
bargraph display
R55F 177
Fiber optic sensor for outstanding
color contrast sensitivity
WHAT’S NEW 6
SELECTION GUIDE 12
LEGACY PRODUCTS 32
APPLICATIONS 35
iSelect
NEW!
NEW!
NEW!
NEW!
NEW
MODELS!
NEW
MODELS!
5More information online at bannerengineering.com
Table of Contents
ACCESSORIES
Brackets 350
Reduced installation time and cost
Cables 378
For quick sensor relocation or
replacement
Retroreflectors 391
High-quality acrylic or high-temperature
targets and adhesive-backed retro tapes
EZ-LIGHT
™
402
Smart indicator, with flashing and
multiple colors in one light
Miscellaneous 406
Apertures, replacement lenses, align-
ment tools and power supplies
REFERENCE
iKnow
®
Guide to Sensing 412
Excess Gain Curves 428
Beam Patterns 450
Repeatability/Resolution Curves 468
Color Sensitivity Curves 469
Hysteresis Curves 470
Effective Beam Curves 471
Response Curves 473
Cutoff Point Deviation Curves 474
Hookup Diagrams 476
Glossary 501
International Representatives 508
Q45U 300
Programmable ultrasonic sensor with
temperature compensation
Q45UR 304
High-precision ultrasonic sensor with
remote sensing transducer
T18U 308
Fast response opposed-mode
ultrasonic sensor, for clear objects
A-GAGE
®
SENSORS
MINI-ARRAY
®
312
Compact long-range array with
flexible output configurations
High-Res MINI-ARRAY
®
321
High-speed, high-resolution
scanning
T-GAGE
®
SENSORS
M18T 328
Non-contact sensor for monitoring
temperature changes
PART-SENSING SENSORS
LX 332
High-speed light screens to detect
tiny objects
EZ-LIGHT
™
PICK-TO-LIGHT SENSORS
K50 336
Lower-cost self-contained sensor for
bin-picking operations
VTB 339
Ultra-bright optical touch buttons for
indicating bin-picking sequences
PVA 342
Two-component light screen for part-
pick verification
PVD 346
One-component light sensor for part
assembly and error-proofing
PresencePLUS
®
P4 GEO 246
Specialized sensor for inspecting
details, regardless of rotation
PresencePLUS
®
P4 EDGE 248
Specialized sensor for measuring and
gauging multiple edges
PresencePLUS
®
P4 BCR 250
Specialized sensor for reading and
verifying 2D and 1D bar codes
Lighting 255
Specialized lighting to emphasize
features of interest
Lenses 264
Wide range of lens lengths to suit any
application
Accessories 263
Cables, brackets, enclosures and optional
monitor to optimize performance
L-GAGE
®
SENSORS
LT3 268
Advanced measurement sensor for
precise inspections
LT7 272
Self-contained long-range laser
sensor for accurate distance sensing
LG 276
Ultra-precise laser sensor with analog
and discrete outputs
Q50 280
Compact linear displacement sensor
with scalable analog output
U-GAGE
®
SENSORS
QT50U 286
Long-range programmable, precision
ultrasonic sensor
S18U 290
Compact ultrasonic sensor in straight or
right-angle housing
QS18U 293
Low-cost ultrasonic sensor in a compact
universal housing
T30U 296
Compact, right-angle ultrasonic
sensors in long- and short-range
INDEX 514
IMPORTANT SAFETY WARNING
Sensors described in this catalog do NOT include
the self-checking redundant circuitry necessary to
allow their use in personnel safety applications. A
sensor failure or malfunction can result in either
an energized or a de-energized output condition.
Never use these products as sensing devices for
personnel protection. Their use as safety devices
may create an unsafe condition which could lead
to serious bodily injury or death.
Only EZ-SCREEN
®
, PICO-GUARD
™
, MINI-SCREEN
®
,
MULTI-SCREEN
®
, MICRO-SCREEN
®
, MACHINE-
GUARD
™
and PERIMETER-GUARD
™
Systems, and
other systems designated, are designed to meet
OSHA and ANSI machine safety standards of point-
of-operation guarding devices. No other Banner
sensors or controls are designed to meet these
standards, and they must NOT be used as sensing
devices for personnel protection. See the Banner
Machine Safety Products catalog for information
on point-of-operation guarding devices.
NEW!
NEW!
NEW
MODELS!
NEW!
NEW
MODELS!
NEW!
NEW
MODELS!
NEW
MODELS!
NEW
MODELS!
NEW
MODELS!
NEW
MODELS!
NEW
MODELS!
NEW
MODELS!
NEW!
NEW
MODELS!
PHOTOELECTRICS VISION
MEASUREMENT &
INSPECTION
ACCESSORIES REFERENCEREFERENCE
NEW
MODELS!
NEW
MODELS!
NEW
MODELS!
6 More information online at bannerengineering.com
What’sNEW!
High-Performance
Laser Sensors
WORLD-BEAM
®
QS18 Laser
• Delivers powerful optical performance up to 10 m
• Available in polarized retroreflective, diffuse and adjustable-field sensing
modes
• Features narrow effective beam for small object detection or positioning
• Includes bright multi-function green and yellow LED indicators visible
from 360°
• Includes universal 18 mm threaded barrel and two side-mount holes
• Polarizes emitted light and filters out unwanted reflections when
detecting shiny objects (retroreflective models)
• Features rugged, ultra-compact housing rated IP67, NEMA 6 for harsh
environments
See page 66.
Compact
Ultrasonic Sensors
WORLD-BEAM
®
QS18U
• Senses clear or transparent materials
• Features most compact housing for an ultrasonic sensor with
push-button programming
• Accurately detects objects from 50 to 500 mm, even in wet or
dirty environments
• Features universal right-angle mounting with 18 mm thread
• Delivers fast response time of 15 milliseconds
• Available in encapsulated models rated IP69K for harsh environments
• Compensates for variations in temperature
• Delivers reliable background suppression proximity sensing
• Available with multiple connector options
See page 293.
New
WORLD-BEAM
®
Models!
Replace hundreds
of other sensors.
7More information online at bannerengineering.com
What’
s
’
’
NE
New Sensors.
New Solutions.
NEW!
Rugged Metal Fixed-
Distance Slot Sensors
SLM Series
• Senses objects that pass between the fixed-distance, opposed-mode
emitter and receiver
• Available in six slot widths from 10 to 220 mm for easy installation
in a wide variety of applications
• Ideal for counting; sensing parts on conveyor rails and belts;
detecting edges and gear teeth; verifying position, orientation and
dimensions; and monitoring levels
• Delivers fast response time of 500 microseconds
• Includes single-turn potentiometer sensitivity adjustment and visible
red beam
• Installs easily using molded-in beam guides that
simplify beam placement
• Can be configured for light- or dark-operate
using sealed switch
• Features sealed,
die-cast metal
housing rated
IEC IP67, NEMA 6
See page 215.
Color Register Mark
Sensors
R58 Expert
™
Series
• Provides high color contrast sensitivity, detecting 16 levels of gray scale
• Optimizes contrast with red, green or blue sensing LEDs
• Offers continuous readout of operating status with 8-segment light
bar indicator
• Delivers ultra-fast 10,000 actuations per second
• Performs reliably in low-contrast or high-gloss applications
• Includes Static and Dynamic TEACH programming
• Features rugged zinc alloy die-cast housing and acrylic lens rated
IP67, NEMA 6
See page 206.
NEW SPECIALTY SENSORS
8 More information online at bannerengineering.com
What’sNEW!
P4 OMNI & OMNI 1.3
• Includes powerful GEO, Blob, Gray Scale, Edge and Object tools in
one fl exible full-function sensor
• Combines all the PresencePLUS
®
P4 tools into a single compact
unit, for general purpose inspections
• Uses multiple vision tools to solve more applications
• Inspects multiple features and solves complex inspections
using all tools simultaneously
• Offers choice of standard 640 by 480 resolution or
1280 x 1024 high-resolution models for highly
detailed inspections
See page 242.
P4 AREA & AREA 1.3
• Delivers high-performance solutions for inspecting defi ned areas
• Performs identifi cation, counting, quality control sorting, assembly
error proofi ng and more
• Inspects for presence, shape, connectivity, location and gray scale
• Available in 1.3 megapixel version for increased resolution of fi nely
detailed objects
• Offers choice of 128 x 100 resolution for high-speed inspections or
1280 x 1024 for detailed inspections
See page 244.
NEW LOW-COST VISION SENSORS
P4 EDGE & EDGE 1.3
• Offers the fastest speed of all P4 sensors
• Delivers high-speed measuring and positioning with simple setup
• Validates the height and width of parts, location and edge of materials
• Delivers maximum output at speeds up to 10,000 parts per minute
• Available in 1.3 megapixel version for increased resolution in
challenging applications
• Offers choice of 128 x 100 resolution for high-speed inspections
or 1280 x 1024 for detailed inspections
See page 248.
Coming
Soon!
OMNI & OMNI 1.3
with bar code
reading capabilities
9More information online at bannerengineering.com
s
’
’
NE
New Sensors.
New Solutions.
P4 GEO 1.3
• Features high resolution for challenging applications
• Accurately inspects product features regardless of product orientation
• Performs highly detailed inspections—including small type on
packages and products and very fi ne details on industrial parts and
consumer products—with high reliability
• Delivers 100 times the resolution of the standard P4 GEO to perform
highly accurate inspections not previously possible at this price
• Resolves over 1,300,000 pixels
See page 246.
P4 BCR & BCR 1.3
• Delivers advanced 2D and 1D bar code reading with simple setup
• Reads data Matrix ECC200, PDF 417 and linear codes
• Supports industrial protocols using Ethernet and serial connection
• Delivers extraordinary performance at an affordable price
• Reads chemical or laser etched and dot-peened bar codes with
complete accuracy
• Extrapolates partially covered or damaged codes
See page 250.
LED Spot Lights
• Connects directly to PresencePLUS
®
vision sensors
• Uses 10 to 30 V dc self-regulated power for even,
consistent illumination
• Withstands washdowns; rated IP67
• Provides choice of continuous or strobed operation
using sensor software
• Includes standard 1⁄4 - 20 thread mounting hole
See page 258.
Megapixel Lenses
• Compatible for use with all of Banner’s
PresencePLUS
®
P4 vision sensors
• Delivers advanced optical design for detailed
image capture, low distortion and low
chromatic aberration
• Features adjustable aperture and focus in a
durable all-metal housing
See page 264.
P4 Enclosure
• Withstands washdowns;
rated IP67, NEMA 6
• Features stainless steel housing
to prevent tampering
• Keeps dust and dirt off the lens,
light and sensors
See page 263.
NEW PresencePLUS Accessories
NEW!
10 More information online at bannerengineering.com
What’sNEW!
Accurate, Long-Range
Laser Gauging Sensors
L-GAGE
®
LT7 Series
• Features extremely long-range sensing that extends up to 250 m with
retroreflective models
• Uses discrete and analog outputs for long-range precision background
suppression up to 10 m with diffuse models
• Offers alarm output with on-board LCD display for easy troubleshooting
• Delivers excellent ±10 mm linearity
• Offers choice of RS-422 or SSI-compatible serial connections
• Features TEACH-mode programming to eliminate potentiometer
adjustments
• Uses visible Class 2 pilot laser for accurate alignment
• Features ongoing LCD display of sensing distance in millimeters or
hundredths of an inch
See page 272.
Chemically Resistant
Ultrasonic Sensors
U-GAGE
®
QT50U & T30U Series
• Features Teflon
®
flange and film coating to protect transducer from
harmful gases and vapors
• Provides fully encapsulated design rated IP67, NEMA 6P for use in
harsh environments
• Features easy-to-use TEACH programming with two on-board push
buttons
• Includes bright LED indicators to display status during
setup and operation
• Ideal for a variety of level control applications in
cleaning, etching and chemical processes that use
corrosive or caustic materials
• Features inherent immunity to target color differences
and high-power light interference
See page 286 and 296.
NEW MEASUREMENT & INSPECTION SENSORS
U-GAGE QT50U
U-GAGE T30U
[...]... online at bannerengineering.com 19 Selection Guide Photoelectrics Specialty Sensors NE W ! R58 Expert™ QC50 & QCX50 QL50 QL55 206 209 211 213 High-performance color registration sensor with 3 light colors True color sensor for detecting color and intensity Compact luminescence sensor with an ultraviolet LED Compact luminescence sensor with an ultraviolet LED 10 mm 20 mm 40 mm 75 mm 62 x 30 x 83 mm 50... Data Sheet Reference Download PDF See product section for data sheet reference iSelect 18 More information online at bannerengineering.com Selection Guide Photoelectrics Fiber Systems D10 Catalog Page 172 High-performance, low-contrast Versatile, high-power sensorsensor with numeric or bargraph with bargraph display display Description R55F FI22 Expert ™ 177 180 Fiber optic sensor for outstanding color... 49211 More information online at bannerengineering.com 17 Selection Guide Photoelectrics Fullsize Sensors Series Q45 OMNI-BEAM™ Q60 Catalog Page 140 153 159 Description Advanced one-piece, rugged sensor with outstanding optical performance Modular, limit-switch style, field-programmable sensor Laser or LED sensor for low reflectivity targets, regardless of background Maximum Sensing Range Opposed: 60... Adjustments Data Sheet Reference 119223 Download PDF iSelect 12 More information online at bannerengineering.com T8 Opposed: T8 Diffuse: Opposed: 8 ms ON/4 ms OFF All others: 1.5 ms ON/OFF One rubber-sealed push button 68669 67584 59040 Selection Guide Photoelectrics VS1 VS2 53 56 59 62 Ultra-thin sensor for confined flush-mounting Extremely compact sensor with advanced optics and coaxial retroreflective... See page 402 More information online at bannerengineering.com 11 Selection Guide Photoelectrics Miniature Sensors WORLD-BEAM® Q12 Description Maximum Sensing Range Dimensions (h x w x d) MINI-BEAM®2 47 50 Miniature sensor with universal housing Catalog Page T8 44 Series 8 mm threaded barrel-mount sensor for small areas Opposed: Retro Non-Polar: Retro Polarized: Fixed-Field: 2m 1.5 m 1m 50 mm Opposed:... 66981 63908 119287 Depends on model (see MINI-BEAM model charts) Selection Guide Photoelectrics Q23 & QH23 S18 & M18 88 92 Vertical and horizontal EZ-BEAM -style 18 mm threaded rectangular sensor with visible barrel sensor in thermoplastic or red beam stainless steel Opposed: Retro Polarized: Retro Non-Polar: Diffuse (LR): Diffuse (SR): Fixed-Field: 34 x 12 x 23 mm ABS 20 m 2m 2m 300 mm 100 mm 100 mm... Polarized: 2 m Diffuse (LR): 800 mm Diffuse (SR): 200 mm Convergent: 50 mm Plastic fiber optic: depends on fiber used T18 PBT stainless steel 103 ® ® EZ-BEAM -style right-angle sensor with 18 mm threaded lens mount EZ-BEAM -style right-angle sensor with 18 mm threaded cable hub Opposed: Retro Polarized: Retro Non-Polar: Diffuse DC: Diffuse AC: Fixed-Field: Opposed: Retro Polarized: Fixed-Field: 20 m 2m 2m 500... 116166 bannerengineering.com 15 Selection Guide Photoelectrics Midsize Sensors WORLD-BEAM® QS30 Description Maximum Sensing Range SM30/SMI30 115 119 Universal housing, with 30 mm threaded lens mount Catalog Page S30 108 Series EZ-BEAM®-style 30 mm threaded plastic barrel for harsh environments Harsh duty or intrinsically safe opposed-mode sensor with 30 mm threaded barrel Opposed: Opposed High Power: Retro... Reference Download PDF Opp High Power (DC): Laser Retro Polar (DC): Laser Diffuse (DC): Adjustable-Field (DC): AC/DC: All other (DC): iSelect 16 More information online at bannerengineering.com 115011 112386 109027 111384 119166 119165 S30 dc: S30 ac: 116157 116158 SM30: SMI30: 03541 35331 Selection Guide Photoelectrics T30 Q40 PicoDot® QM42 & QMT42 123 127 131 134 EZ-BEAM®-style right-angle sensors with... Photoelectrics T30 Q40 PicoDot® QM42 & QMT42 123 127 131 134 EZ-BEAM®-style right-angle sensors with 30 mm threaded lens mount EZ-BEAM®-style right-angle sensors with 30 mm threaded cable hub Compact laser, in lightweight or rugged housing Rugged sensors in die-cast housing with a range of sensing modes Laser Convergent: 305 mm Laser Retro Polarized: 10.6 m Opposed: 10 m Retro Polarized: 3 m Diffuse . Miniature Sensors
Compact Sensors
Midsize Sensors
Fullsize Sensors
Fiber Optic Sensors
Plastic, Glass & Specialty Fibers
Specialty Sensors
Vision Sensors
L-GAGE
®
. 763-544-3213
1-888-3 -SENSOR (1-888-373-6767)
www.bannerengineering.com
email: sensors@bannerengineering.com
P/N 75272 PRINTED IN USA
SENSOR PRODUCTS
2006-2007
SENSOR PRODUCTS