Tài liệu FIBRO Compact Cam (FCC) Tool slides P1 ppt

FIBRO Compact Cam (FCC) Tool slides 2 · 21066 · 2007 · 1  03/2007 2.2907.00.1006.01000 2 · 21067 · 2007 · 1  subject to alteration 3 FIBRO Compact Cam Tool slides Index of contents Page FIBRO – Your production partner 4–5 General information 7–11 FIBRO Compact Cam (FCC) 2016.25.040. Tool slide width 400 mm, 450 mm 15–26 FIBRO Compact Cam (FCC) 2016.25.050. Tool slide width 500 mm, 550 mm 27–38 FIBRO Compact Cam (FCC) 2016.25.060. Tool slide width 600 mm, 650 mm 39–50 FIBRO Compact Cam (FCC) 2016.25.070. Tool slide width 700 mm, 750 mm 51–62 FIBRO Compact Cam (FCC) 2016.25.080. Tool slide width 800 mm, 750 mm 63–74 FIBRO Compact Cam (FCC) 2016.25.090. Tool slide width 900 mm, 950 mm 75–86 FIBRO Compact Cam (FCC) 2016.25.100. Tool slide width 1000 mm, 1050 mm 87–98 List of distributors 100–101 FIBRO – your production partner 4 0·17774·2005·2  subject to alteration FIBRO works on Hassmersheim Standard Parts FIBRO works on Weinsberg Indexing Tables From 1962 onwards FIBRO pioneered the design and manufacture of indexing tables and soon gained an enviable reputation. FIBROTAKT ® indexing tables with face gear and ultra-high precision indexing, together with dependable rigidity. Drive options: pneumatic, hydraulic via rack and pinion or electric with worm drive. FIBROPLAN ® NC – indexing tables with backlash adjustment worm drive or torque motor for use in machine tools for universal positioning and round and multi-axis processes (simultaneous operation). FIBROTOR ® revolving tables and indexing tables with positive drive cam, offering very short cycle times even when transporting heavy loads. Mainly used in non-machining applications. Thousands of FIBRO units are in use world- wide as integral key components in high-output machinery. Today the Standard Parts Division operates from the Hassmersheim and Weinsberg works, which manufacture a comprehensive range of standard parts and maintain stocks ready for immediate despatch world-wide. The machine tool, mechanical engineering and systems engineering product ranges have been developed to meet the needs of customers. They include steel die sets, guide elements, oilless guide elements and ground precision components such as punches and matrixes, special steel compression springs, gas springs, forming materials, metal bonding agents, moulding resins, peripheral equipment for pressing and tool making, tool slides with cam or roller slides and hydraulic cam systems. FIBRO has become renowned world-wide for its compre- hensive range of products in stock and its readiness to deliver. FIBRO – an internationally successful company. As a market leader in Standard Parts, Rotary Indexing Tables and Automation, FIBRO provides products and solutions to ensure your production keeps moving. So what is the secret of the FIBRO success? Products developed in-house, tailor-made for the market with uncompromising quality. But good products are not enough on their own. FIBRO combines excellent products, the know-how and service competence of an internationally focused company, matched to the actual needs of customers - wherever they are. 5 0·17775·2005·2  subject to alteration Automation FIBRO has been active in the field of automation and robotics since 1974 and offers one of the most com- prehensive ranges in this field. A cleverly designed modular system based on translation units, rotary units, grippers, and guide gantries with trolleys make for easy construction of individual machines and complete systems, ranging from simple pick & place units right up to multi-axis robots. These series-manu- factured modules with electric, pneumatic or hydraulic drive, guarantee both high functional reliability and cost-effective prices. The modular gantry systems can solve virtually any transporting problem using linear gantries, surface gantries and extension gantries. These systems are being used successfully in many industries world- wide. Applications include linking machine tools (automotive production), tool changing in machining facilities, palletising work pieces, unloading injection moulding dies, PCB feeders, press linking, palletising, stacking, loading and unloading, transporting and flexible linking, storage and buffering of work pieces of different sizes. Since its establishment in 1974 GSA Automation GmbH has developed to become a world market leader in the manufacture of handling equipment and transport systems. Over this period GSA has installed over 200 fully automated systems for all the leading automotive and machine tool manufacturers. GSA has been a member of the FIBRO group since 2004. Our production range consists of linear and surface gantry systems, transport systems such as precision roller gui- des, accumulating chain conveyors, pallet accumulating conveyors and flexible decoupling modules,shelf stacking systems and pallet mechanical handling systems. We can provide our customers with dependable state of the art high performance systems from our standard range. We take complete responsibility for the complete project, starting with designing the solution concepts at the design phase, right through to the final handover of the ready-to-go system. FIBRO works on Hassmersheim FIBRO is customer-focused – world-wide. A well-deve- loped network of sales and service points and strategic partners ensure that help is always at hand. This ensu- res technical advance, world-wide experience in appli- cations and rapid availability of products. Facts and figures on FIBRO: - founded 1959 - approximately 1,100 staff - 80 representativess and service stations world-wide - branches in France, USA, Switzerland and Singapore - ISO 9001:2000 Quality Assurance and VDA 6.4 certification - a company in the LÄPPLE Group subject to alteration 6 2 · 21068 · 2007 · 1  subject to alteration 7 FIBRO Compact Cam (FCC) Tool slides General information Roller & roller block for pre-acceleration Tool slide 700 mm working width / 0° working direction Return unit 2 · 21069 · 2007 · 1  Development: The FIBRO Compact Cam (FCC) has been developed in close conjunction with the IFU (Institute for Metal Forming Technology) in Stuttgart. Close contact with machine tool manufacturers and press operators has enabled us to design the FCC tool slide to be extremely practical and user-friendly. Throughout the whole design and development process relevant parts have been checked and approved against FEM (Finite Element Method) calculations. FEM analysis diagrams: subject to alteration 8 FIBRO Compact Cam (FCC) Tool slides General information 2 · 21070 · 2007 · 1  Versions: The suspended FIBRO Compact Cam (FCC) tool slide is available as standard in widths 400 mm, 500 mm, 600 mm, 700 mm, 800 mm, 900 mm and 1000 mm. There is a standard angle increment of 5° ranging from 0° to 75° working angle. All FCC tool slides from 0° to 45° have a removable pre-acceleration device in the form of a roller and curved wedge. The main advantages at a glance: – working surface with or without a shoulder – working width – optionally 50 mm wider – client processing (e.g. boring pattern) can be incorporated directly – slide and slide bed manufactured from EN-JS 1060 (GGG 60) – driver manufactured from EN-JS 1070 (GGG 70) – all sliding pairs are standardised and interchangeable – ideal sliding combination of bronze with solid lubricant against ground steel components – minimum wear, maximum life – all sliding components with shoulder – all matching parts identifi ed with engraving – will accommodate high side loads thanks to prism guides and/or vertical guides – the FCC slide meets BAK specifi cations – standardised components – compact design – innovative clamp fi xing means easy removal from tool – exact location of fi xing clamps thanks to matched stop (adjusting wedge) – support area for working on working surface – good access when assembled – pre-acceleration by roller and curved wedge from 0° to 45° (removable) – return unit both sides – return unit completely recessed in the slide and removable under the press – return and stripping force can be selected by using various gas spring packages so that the slide can be perfectly matched to the specifi c application. – gas springs can be removed under the press CAD data is available for all standardised measurements in 3D formats CATIA V5, STEP and IGES at www.fi bro.de. subject to alteration 9 FIBRO Compact Cam (FCC) Tool slides General information 2 · 21071 · 2007 · 1  50mm Einbauraum 50 Installation space 50 Installation space Slide Work surface Modifying the work surface There are stable side surfaces on the slides for customer modifi cation to the working surface. These surfaces are accurate to within 0.01 mm relative to the working surface,which ensures ideal use of the work surface. Fixing the clamp The fi xing of the clamp is innovative but simple, which requires minimum room for mounting in and removing from the tool. For mounting or removal the securing screws only have to be slackened, not removed. The torque of the tensioning screw is 280 Nm. Work surface Contact area Clamp Tensioning screw Adjusting wedge Securing screws Installation space required If the slide bed is to remain in the tool we recommend a minimum clearance for mounting and removal of 50 mm. Further details on the fi tting clearances required are provided in the CAD model. All the critical areas are marked. Stripping forces The FIBRO Compact Cam has several gas spring packages for the stripping force and these can be combined as appropriate to suit the application. Fixed gas spring package (from 0° to 75°): One spring package (one or two gas springs, depending on the model size) is used for the full slide travel and provides the slide reset. The effective stripping force reduces at higher weights. 1. Optional gas spring package (from 0° to 75°): If a higher stripping force is required an optional gas spring package can be added in addition to the permanent package (up to three gas springs, depending on the model size). At working angles of 0° to 45° this gas spring package only engages after pre-acceleration as the spring force would otherwise be effective unnecessarily on the roller/curved wedge. At working angles of 50° to 75° the gas spring package is used for the complete slide travel. 2. Optional gas spring package (from 50° to 75°): If the stripping force is insuffi cient for the specifi c application (e.g. cutting) an additional optional gas spring package can be used. This package is used at working angles of 50° to 75°. It is effective over the last 20 mm of the slide travel and, depending on the size, consists of one or two gas springs. The optional gas spring packages and fi xings are not supplied as standard and can be ordered separately as necessary. The FIBRO Compact Cam is ready to accept these optional gas springs as the mounting holes are standard and fi tting them at a later date is straightforward. The number of gas springs required, the fi xings and their order numbers can be read off for the specifi c slide width from the tables. Working angle from 0° to 45° Working angle from 50° to 75° The diagrams below show the main reset forces for the various gas spring combinations. Subject to change 2 · 21072 · 2007 · 1  FIBRO Compact Cam (FCC) Tool slides General information subject to alteration 10 Traversing reset force - travel Traversing reset force - travel travel travel Reset force Reset force Fixed gas spring package Fixed + optional 1 Fixed gas spring package Fixed + optional 1 Fixed + optional 1 + optional 2 Fixed + optional 2 Working surfaces with/without shoulder The working surface of the FCC slide can be manufactured with or without a shoulder. For all sizes the depth of the shoulder is 15 mm. Extended working surface The FCC slide working surface can be ordered as Extra Wide. The slide working surface is 50 mm wider, 25 mm on each side. This can be useful when two slides are being used side by side as the working surfaces can be arranged fl ush next to each other although the clamps are still easily accessible. See page 13 for the product numbers. Standard slide working width Extended slide working width Working surface Working surface Shoulder 2 · 21073 · 2007 · 1  FIBRO Compact Cam (FCC) Tool slides General information subject to alteration 11 [...]... 2.1.6 2.1.9 2.1.40 + 41 2.1.8 2.1.17 2.1.7 2.1.1 1.1.3 1.1.6 1.1.6 2.1.18 1.1.10 „ 1.1.10 20 2 · 21082 · 2007 · 1 1.1.5 subject to alteration FIBRO Compact Cam (FCC) Tool slides Overview of individual parts 2016.25.040 2016.25.040 2.2.6 FIBRO Compact Cam (FCC) Tool slides Parts list Item No Description 60 65 70 75 1 Curved wedge 2016.25.040.„„.1134.00 00 05 10 15 20 25 30 35 40 45 - - - - - - 4 Glide plates... number codes 2 · 21074 · 2007 · 1 „ Ordering example subject to alteration 12 FIBRO Compact Cam (FCC) Tool slides General information Model number codes 2 0 1 6 2 5 0 7 0 6 0 2000 00 Working angle surface β 00 = 0° 1000 050 = 500 05 = 5° = without shoulder 060 = 600 Tool slides Width of slide working 040 = 400 FIBRO Compact Cam 10 = 10° 2000 = with shoulder 070 = 700 15 = 15° 080 = 800 30 = 30° optional... 115.9 - 112 subject to alteration „ B x 225 65° 45° 14 60° 2 · 21076 · 2007 · 1 35° 40° FIBRO Compact Cam 2016.25.040 2 · 21077 · 2007 · 1 „ Specific data: Slide width 400 mm Working surface 400 mm x 225 mm Installation height 400 mm Slide working force 1150 kN subject to alteration 15 FIBRO Compact Cam (FCC) Tool slides Main dimensions 2016.25.040 Top view Side view (450)* * opitonal (see page 11+13)... 2016.25.070.60.2000 2016.25.070.60.2000.00 2016.25.070.60.2000.00 „ = = = = = = 2 · 21075 · 2007 · 1 Compact tool slide Working width 700 mm Working angle 60° with shoulder Change index Order number subject to alteration FIBRO Compact Cam (FCC) Tool slides General information Dimensions, forces, travel Part number Tool slide width B (mm) * Guide values, the exact forces and distribution on the working surface... 88 70 105 257 787 257 105 70 26 984 342 subject to alteration 2 · 21087 · 2007 · 1 „ 84 FIBRO Compact Cam 2016.25.050 2 · 21088 · 2007 · 1 „ Specific data: Slide width 500 mm Working surface 500 x 225 mm Installation height 400 mm Slide working force 1250 kN subject to alteration 27 FIBRO Compact Cam (FCC) Tool slides Main dimensions 2016.25.050 Top view Side view (550)* * opitonal (see page 11+13)... 220 439 1250 308 72 108 60° 1150 213 362 1205 209 69 108 65° 1150 0 486 1269 227 52 114 70° 1150 0 393 1224 143 52 123 75° 1150 0 298 1191 52 132 FR1 FR2 p1 FS F2 2 · 21079 · 2007 · 1 „ 80 d1 subject to alteration 17 FIBRO Compact Cam (FCC) Tool slides Reset forces 2016.25.040 The following table shows the stripping force of the individual gas spring pairs and the maximum stripping force when using... force of 9.1 kN + 3.05 kN = 12.15 kN is available 18 subject to alteration FIBRO Compact Cam (FCC) Tool slides Order numbers for optional reset force 2016.25.040 This table lists the gas springs and their accessories required for increasing the stripping force For additional information please see the section on Gas Springs in the FIBRO Main Catalogue 1x 1x Collar flange 2480.057.00250 1x Gas spring 1x... 334 72 108 60° 1250 231 394 1310 227 69 108 65° 1250 0 528 1379 246 52 114 70° 1250 0 428 1330 156 52 123 75° 1250 0 324 1294 52 132 227 1169 845 d1 FR1 FR2 p1 FS F2 2 · 21090 · 2007 · 1 „ 87 24 subject to alteration 29 FIBRO Compact Cam (FCC) Tool slides Reset forces 2016.25.050 The following table shows the stripping force of the individual gas spring pairs and the maximum stripping force when using... force of 18.2 kN + 2.6 kN = 20.8 kN is available 30 subject to alteration FIBRO Compact Cam (FCC) Tool slides Order numbers for optional reset force 2016.25.050 This table lists the gas springs and their accessories required for increasing the stripping force For additional information please see the section on Gas Springs in the FIBRO Main Catalogue Optional gas spring package Gas spring Collar flange... Side view (550)* * opitonal (see page 11+13) Front view, driver only Front view fo rp in di am et er 12 in (2 di am et er 16 (2 x) x) 2 · 21089 · 2007 · 1 „ fo rp 28 subject to alteration FIBRO Compact Cam (FCC) Tool slides Main dimensions 2016.25.050 Angle β a b c d e f f1 g h k1 k2 l4 l5 l6 m3 p 0° 380 112 295 340 370 305 305 85 222,5 230 55 230 350 20 270 40 5° 375 110 305 310 385 308 308 85 225,5 . 15–26 FIBRO Compact Cam (FCC) 2016.25.050. Tool slide width 500 mm, 550 mm 27–38 FIBRO Compact Cam (FCC) 2016.25.060. Tool slide width 600 mm, 650 mm 39–50 FIBRO. Compact Cam (FCC) 2016.25.070. Tool slide width 700 mm, 750 mm 51–62 FIBRO Compact Cam (FCC) 2016.25.080. Tool slide width 800 mm, 750 mm 63–74 FIBRO Compact