subject to alterations 31 3120.70. / 3120.71. d 1 8 10 12 13 14 15 16 18 19 20 24 25 28 30 31,5 32 35 38 40 45 d 2 12 14/15 18 19 20 21 22 24 25 26/28/30 32 32/33/35 38 38/40/42 40 42 44/45 48 50/55 55/56/60 r 0,5 0,5 0,5 0,5 0,5 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 1,5 1,5 1,5 l 4 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 l 1 8 b b/ – 10 b b/b b b b b b 12 b b/ – b b b b 15 b b/ – b b b b b b – /b/ – 16 b b b b b – /b/b – /b/b 20 b/ – b b b b b b – /b/b – /b/b b/b/ – – /b b/ – 25 b b b b b – /b/b – /b/b b/b/ – b/b b/b 30 b b b b b – /b/b – /b/b b b/b/ – b b b/b b b/b b/b/b 35 b b – /b/b – /b/b b/b/ – b/b b/b b/b/b 37 b – /b/ – 40 b b b/b/b – /b/b b b/b/ – b b b/b b b/b b/b/b 47 b – /b/ – 50 – /b/ – b/b/b b/b/ – b/b b/b b/b/b 60 – /b/ – b/b/b b b/b b/b b/b/b 70 b/ – – / – /b 77 b b/ – 80 b/ – – / – /b 3120.70. Guide bushes, bronze with solid lubricant 3120.71. Guide bushes, bronze Material: 3120.70. Bronze with solid lubricant, low maintenance. 3120.71. Bronze Note: Recommended holding fixture bore H7. Bushes can be used radially and axially. Fixing: Connecting with adhesive or if needed secure with threaded pin or flat mushroom head screw 2192.61. Direction of Motion Embedded non-liquid lubricant (section) 3120.70. 3120.71. Ordering-code (example): Guide bush = 3120.70. d 1 = 40 mm = 3120.70.040. d 2 = 50 mm = 3120.70.040.050 l 1 = 80 mm = 3120.70.040.050.080 Order number = 3120.70.040.050.080 Ordering-code (example): Guide bush = 3120.71. d 1 = 40 mm = 3120.71.040. d 2 = 50 mm = 3120.71.040.050 l 1 = 80 mm = 3120.71.040.050.080 Order number = 3120.71.040.050.080 2 · 21481 · 2008 · 1 ◽ B2_Formenbau_GB_11_2008.indd 31B2_Formenbau_GB_11_2008.indd 31 08.12.2008 10:18:3908.12.2008 10:18:39 subject to alterations 32 Guide bushes, bronze with solid lubricant 3120.70. Guide bushes, bronze 3120.71. 3120.70. 3120.71. Material: 3120.70. Bronze with solid lubricant, low maintenance. 3120.71. Bronze Note: Recommended holding fixture bore H7. Bushes can be used radially and axially. Fixing: Connecting with adhesive or if needed secure with threaded pin or flat mushroom head screw 2192.61. Direction of Motion Embedded non-liquid lubricant (section) Ordering-code (example): Guide bush = 3120.70. d 1 = 40 mm = 3120.70.040. d 2 = 50 mm = 3120.70.040.050 l 1 = 80 mm = 3120.70.040.050.080 Order number = 3120.70.040.050.080 Ordering-code (example): Guide bush = 3120.71. d 1 = 40 mm = 3120.71.040. d 2 = 50 mm = 3120.71.040.050 l 1 = 80 mm = 3120.71.040.050.080 Order number = 3120.71.040.050.080 3120.70. / 3120.71. d 1 50 55 60 63 65 70 75 80 85 90 100 110 120 125 130 140 150 160 d 2 60/62/65 70 74/75 75 80 85/90 90/95 96/100 100 110 120 130 140 145 150 160 170 180 r 1,5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 l 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 l 1 30 b/b/b b/b 35 b/b/ – b/b b/ – 37 40 b/b/b b b/b b/ – b/b 47 50 b/b/b b b/b b b/b b/b 60 b/b/b b b/b b b b/b b/b b/b b b 70 b/b/b b b/b b b b/b b/b b/b b b 77 80 b/ – /b b/b b b b/b b/b b/b b b b b b 95 b/ – / – 100 – / – /b – /b b/ – b/b b/b b b b b b b b b b 120 b b/b b b b b b b 130 b 140 – /b b b b 150 b b 2·21482·2008·1 ◽ B2_Formenbau_GB_11_2008.indd 32B2_Formenbau_GB_11_2008.indd 32 08.12.2008 10:18:4008.12.2008 10:18:40 Number of Order No Shape b h 1 l 1 l 2 l 3 l 4 d 1 d 2 d 3 t 1 t 2 t 3 h 2 h 3 screw holes 2962.83.016.012.050 A 16 12 50 34 14 9,5 10 5,5 5 5 5,7 – 11 4 2 016.012.071 A 71 55 35 2 016.012.090 B 90 74 54 3 2962.83.020.020.080 A 20 20 80 64 40 12 11 6,6 6 5 6,8 9,5 19 5 2 020.020.100 A 100 84 60 2 020.020.125 B 125 109 85 3 2962.83.025.032.100 A 25 32 100 80 50 15,5 15 9 8 6 9 19 31 6 2 025.032.125 A 125 105 75 2 025.032.160 B 160 140 110 3 2962.83.030.050.125 A 30 50 125 95 55 18 18 11 10 7 11 34 49 8 2 030.050.160 A 160 130 90 2 030.050.200 B 200 170 130 3 subject to alterations 33 2 · 20840· 2006 · 1 Q Angled Guide Gibs 2962.83. Bronze with Non-Liquid Lubricant +0,7 d d H7 F7 d l 2 ±0,1 l 3 ±0,01 l 1 -0,2 1 l 4 ±0,1 3 h 2 t 3 t h 2 ±0,1 t 1 ±0,1 2 3 g6 b d +1 3 R Z 6,3 R Z 6,3 Form B Form A l 4 ±0,01 2962.83. Angled Guide Gibs Ordering-code (example): Angled Guide Gib = 2962.83. b = 16 mm = 2962.83.016. h 1 = 12 mm = 2962.83.016.012. l 1 = 50 mm = 2962.83.016.012.050 Order No = 2962.83.016.012.050 2962.83. Angled Guide Gibs B2_Formenbau_GB_11_2008.indd 33B2_Formenbau_GB_11_2008.indd 33 08.12.2008 10:18:4008.12.2008 10:18:40 Material: Bronze with Non-Liquid Lubricant,, oilless lubricating. Execution: Sliding faces ground. Direction of Motion Embedded non-liquid lubricant (section) 2961.76. Flat Guide Bars 2961.76.025.005.050 25 5 50 2961.76.025.005.071 71 2961.76.025.005.090 90 2961.76.025.006.050 25 6 50 2961.76.025.006.063 63 2961.76.025.006.080 80 2961.76.025.006.100 100 2961.76.025.006.125 125 2961.76.040.005.050 40 5 50 2961.76.040.005.071 71 2961.76.040.005.090 90 2961.76.040.006.080 40 6 80 2961.76.040.006.100 100 2961.76.040.006.125 125 2961.76.040.006.160 160 2961.76.040.006.200 200 2961.76.063.006.080 63 6 80 2961.76.063.006.100 100 2961.76.063.006.125 125 2961.76.063.006.160 160 2961.76.063.008.125 63 8 125 2961.76.063.008.160 160 2961.76.063.008.200 200 2961.76.063.008.250 250 2961.76.063.008.315 315 Order No b s a Ordering-code (example): Flat Guide Bar = 2961.76. b = 25 mm = 2961.76.025. s = 6 mm = 2961.76.025.006. a = 50 mm = 2961.76.025.006.050 Order No = 2961.76.025.006.050 2· 17313·2002·1 ° -0,1 -0,25 b l 1 -0,2 h k9 R Z 4 2961.76. Flat Guide Bars Flat Guide Bars Bronze with Non-Liquid Lubricant 2961.76. subject to alterations 34 B2_Formenbau_GB_11_2008.indd 34B2_Formenbau_GB_11_2008.indd 34 08.12.2008 10:18:4208.12.2008 10:18:42 subject to alterations 35 Flat Guide Bars 2961.77. Bronze with Non-Liquid Lubricant 2· 17318·2002·1 ° 0 -0,5 500 -0,1 -0,2 b s 0 -0,015 2961.77. Flat Guide Bars Material: Bronze with Non-Liquid Lubricant,, oilless lubricating. Execution: Sliding faces ground. Direction of Motion Embedded non-liquid lubricant (section) Order No b s l Ordering-code (example): Flat Guide Bar = 2961.77. b = 25 mm = 2961.77.025. s = 6 mm = 2961.77.025.006. l = 500 mm = 2961.77.025.006.500 Order No = 2961.77.025.006.500 2961.77. Flat Guide Bars 2961.77.025.006.500 25 6 500 2961.77.040.006.500 40 6 500 2961.77.063.008.500 63 8 500 2961.77.080.010.500 80 10 500 B2_Formenbau_GB_11_2008.indd 35B2_Formenbau_GB_11_2008.indd 35 08.12.2008 10:18:4208.12.2008 10:18:42 subject to alterations 36 2 · 20841· 2006 · 1 Q Ball bearing guides 3120.65. 3120.65. Ball bearing guides Ordering-code (example): Ball bearing guide = 3120.65. d 1 = 18 mm = 3120.65.018. l 1 = 56 mm = 3120.65.018.056 Order No = 3120.65.018.056 3120.65. Ball bearing guides d 1 l l 1 l 2 d 3 d 4 f s 2 Stroke max. 12 24 40 2,1 22 26 6 18 50 56 82 18 34 45 3 30 35 11 23 44 56 66 71 96 30 54 56 4,8 46 52 21 33 32 75 78 95 110 Stroke max. B2_Formenbau_GB_11_2008.indd 36B2_Formenbau_GB_11_2008.indd 36 08.12.2008 10:18:4308.12.2008 10:18:43 subject to alterations 37 3131.80. 3131.80. Rectangular guides with rollers Material: Steel Hardness: ~56-58 HRC Surface: burnished Description: The rectangular guides with rollers guarantee the greatest precisionwhen their mould is moved together. The rectangular guides must always be installed in the outer area of the mould plates to ensure problem-free functionality. The maximum operating temperature is 150°C. Advantages: no play or friction, low maintenance and no lubrication 3131.80. Order No t w a b c d e h r s 1 s 2 s 3 d 1 d 2 t 1 3131.80.032.063 32 63 46 46 27 21 12,1 92 8 9 11 35 15 9 9 3131.80.040.100 40 100 66 66 36 33 19,5 132 10 13 18 48 20 13,5 13 2·21483·2008·1 ◽ Ordering-code (example): Rectangular guide with rollers = 3131.80. t = 32 mm = 3131.80.032. w = 63 mm = 3131.80.032.063 Order number = 3131.80.032.063 B2_Formenbau_GB_11_2008.indd 37B2_Formenbau_GB_11_2008.indd 37 08.12.2008 10:18:4308.12.2008 10:18:43 subject to alterations 38 Rectangular guides 3131.40. 3131.40. Material: Steel with solid lubricant surface: case hardened 580+40 HV 30 Steel surface: case hardened 700+60 HV 30 Operating temperature up to 200°C. 3131.40. Order No l 2 b 2 l 1 r t 3 t 2 t 1 d 2 d 1 l 4 l 3 b 3 b 1 3131.40.022.016.020 22 16 20 6 11 6,8 20 11 6,6 7 15 26 40 .040 40 3131.40.027.020.025 27 20 25 6 13 6,8 22 11 6,6 7 19 31 45 .025 50 3131.40.036.025.032 36 25 32 8 14 6,8 25 11 6,6 9 27 35 50 .050 50 3131.40.046.032.040 46 32 40 8 19 9 32 15 9 11 35 45 63 .080 80 3131.40.056.040.050 56 40 50 10 22 11 36 18 11 15 40 60 85 .100 100 3131.40.066.050.056 66 50 56 10 24 13 40 20 14 18 48 74 100 .112 112 2·21484·2008·1 ◽ Ordering-code (example): Rectangular guide = 3131.40. l 2 = 22 mm = 3131.40.022. b 2 = 16 mm = 3131.40.022.016. l 1 = 40 mm = 3131.40.022.016.040 Order no. = 3131.40.022.016.040 B2_Formenbau_GB_11_2008.indd 38B2_Formenbau_GB_11_2008.indd 38 08.12.2008 10:18:4708.12.2008 10:18:47 2 · 20842 · 2006 · 1 Q subject to alterations General Mould Components 39 B2_Formenbau_GB_11_2008.indd 39B2_Formenbau_GB_11_2008.indd 39 08.12.2008 10:18:4908.12.2008 10:18:49 Strength class 8.8 s d M 1 l lk subject to alterations 40 Socket Head Cap Screws DIN 912/ISO 4762 2192.10. 2192.10. Socket Head Cap Screws DIN 912/ISO 4762 2192.10. 2·11828·9·1 ° Ordering-code (example): Socket head cap screw = 2192.10 Thread M8 = .08 Length 50 mm = .050 Order No = 2192.10.08.050 M l l 1 d k s 4 12 10 7 4 3 4 16 14 7 4 3 4 20 18 7 4 3 4 25 23 7 4 3 5 20 18 8.5 5 4 5 25 23 8.5 5 4 5 30 22 8.5 5 4 6 16 13 10 6 5 6 20 17 10 6 5 6 25 22 10 6 5 6 30 27 10 6 5 6 35 24 10 6 5 6 40 24 10 6 5 6 45 24 10 6 5 6 50 24 10 6 5 6 55 24 10 6 5 6 60 24 10 6 5 6 70 24 10 6 5 6 80 24 10 6 5 6 90 24 10 6 5 8 16 12 13 8 6 8 20 16 13 8 6 8 25 21 13 8 6 8 30 26 13 8 6 8 35 31 13 8 6 8 40 28 13 8 6 8 45 28 13 8 6 8 50 28 13 8 6 8 60 28 13 8 6 10 16 11 16 10 8 10 20 15 16 10 8 10 25 20 16 10 8 10 30 25 16 10 8 10 35 30 16 10 8 10 40 35 16 10 8 10 50 32 16 10 8 10 60 32 16 10 8 12 25 20 18 12 10 12 30 25 18 12 10 12 35 30 18 12 10 12 40 35 18 12 10 12 45 40 18 12 10 12 50 45 18 12 10 12 70 36 18 12 10 12 80 36 18 12 10 M l l 1 d k s 16 30 24 24 16 14 16 35 29 24 16 14 16 40 34 24 16 14 16 45 39 24 16 14 16 50 44 24 16 14 16 55 49 24 16 14 16 60 54 24 16 14 16 100 44 24 16 14 20 50 42 30 20 17 20 60 52 30 20 17 20 70 62 30 20 17 20 90 52 30 20 17 20 120 52 30 20 17 24 60 51 36 24 19 24 70 61 36 24 19 24 80 71 36 24 19 24 120 60 36 24 19 24 140 60 36 24 19 30 140 72 72 20 22 B2_Formenbau_GB_11_2008.indd 40B2_Formenbau_GB_11_2008.indd 40 08.12.2008 10:18:5008.12.2008 10:18:50 [...]... removed before application l2 Precision length adjustments by way of grinding The units have many uses – as can be seen from the installation examples below ground finish h h1 Advantages: remove O-ring before assembly d2 d 1 h9 244.16 Installation Examples 2· 8787· 7· 2 ° 244.16 d1 d2 d3 h1 h1 l1 20 25 30 35 40 45 50 55 60 70 80 90 100 110 120 140 150 160 Tigthening torque Nm subject to alterations B2_Formenbau_GB_11_2008.indd... M24 M30 Heat-treated e 15,0 18,2 20,4 23,8 27,7 31,2 34,6 38,6 41,6 53,1 m 12 15 18 21 24 27 30 33 36 45 s 13 16 18 21 24 27 30 34 36 46 Strength class 10.9 Note: Use washers conforming to DIN 6340 Ordering Code (example): 46 B2_Formenbau_GB_11_2008.indd 46 2·11623·9·1 ° Hexagon Nut, DIN 6330 B = 2140.32 M20 = 2140.32.20 Order No = 2140.32.20 subject to alterations 08.12.2008 10:18:53 2140.33 2140.34... alterations B2_Formenbau_GB_11_2008.indd 47 d1 8,4 10,5 13,0 15,0 17,0 19,0 21,0 23,0 25,0 31,0 d2 23 28 35 40 45 45 50 50 60 68 s 4 4 5 5 6 6 6 8 8 10 = 2140.34 = 2140.34.10 = 2140.34.10 47 08.12.2008 10:18:54 T-Head Bolts DIN 787 2140.30 2140.30 T-Head Bolts DIN 787 a1 8 10 9,7 12 11,7 14 13,7 16 15,7 16 15,7 18 17,7 20 19,7 22 21,7 24 23,7 28 27,7 36 35,6 d1 l b 2140.30 a 7,7 k a1 a e ° Material: Forged,... example Material: Strength class 10.9 = Code No 1 Ordering-code (example): 44 B2_Formenbau_GB_11_2008.indd 44 ◽ = 2192.61 = 08 = 016 = 2192.61.08.016 2 · 20520 · 2006 · 1 Flat mushroom head screw Thread 8 mm Lenght 16 mm Order No subject to alterations 08.12.2008 10:18:52 Q 2 · 20851 · 2006 · 1 Änderungen vorbehalten B2_Formenbau_GB_11_2008.indd 45 45 08.12.2008 10:18:53 Setscrews Hexagon Nuts DIN 6330... 3,5 3,5 3,5 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 7 7 s 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8 8 Ordering-code (example): 42 B2_Formenbau_GB_11_2008.indd 42 2192 2192.4 2192.40 2192.40.10 2192.40.08.030 2192.40.10.030 ° = = = = = = 2·16582·2001·1 Cap Screw DIN 7984 Strength class 8.8 M10 l = 30 mm Order No subject to alterations... 5.5 6.5 s 2 2 2 2.5 3 3 4 4 4 4 4 5 5 5 6 6 8 2·11838· 9· 1 ° Ordering Code (example): Countersunk Head Cap Screw DIN 7991/ISO 10642 Strenght class 8.8 M8 l = 16 mm Order No subject to alterations B2_Formenbau_GB_11_2008.indd 43 = = = = = = 2192 2192.3 2192.3 0 2192.3 0.08 2192.3 0.08.016 2192.30.08.016 43 08.12.2008 10:18:52 Flat mushroom head screw 2192.61 2192.61 Flat mushroom head screw M 6 6 6... 100 160 200 250 63 80 100 160 200 250 80 100 125 160 200 250 315 80 100 125 160 200 250 315 100 125 160 200 250 315 400 100 125 160 200 250 315 400 125 160 200 250 315 500 Ordering-code (example): 48 B2_Formenbau_GB_11_2008.indd 48 2140.30 2140.30.14 2140.30.14.16 2140.30.14.16.160 2140.30.14.16.160 ° = = = = = 2·11622·9·1 T-Head Bolt DIN 787 d1 = M14 a1 = 16 mm l = 160 mm Order No subject to alterations... 24 24 s 14 14 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 19 19 19 19 19 19 2·11617·8·1 ◽ Ordering-code (example): Socket head cap screw Thread M8 Lenght 100 mm Order No subject to alterations B2_Formenbau_GB_11_2008.indd 41 = 2192.12 = 08 = 100 = 2192.12.08.100 41 08.12.2008 10:18:50 Socket Head Cap Screws DIN 7984 with low profile head 2192.40 2192.40 k l s d M l1 2192.40 Socket Head Cap Screws... 10:18:55 Shoulder Screws 244.17 244.17 Execution: Material: High tensile steel, Heat-treated to 12.9 ISO 898-1 Head knurled s ground finish l2 l 1 +0,25 h d3 d2 d 1 h8 244.17 Installation Examples 50 B2_Formenbau_GB_11_2008.indd 50 6,5 M5 10,5 4,5 3,5 9,5 b b b b b b b b 8,5 M6 13,5 5,5 4,5 11,5 b b b b b b b b b 7 13 10 M8 16 7 5 13 12 M 10 18 9 6 16 b b b b b b b b b b b b b b b b b b b b b b b b b . 20842 · 2006 · 1 Q subject to alterations General Mould Components 39 B2_Formenbau_GB_11_2008.indd 39B2_Formenbau_GB_11_2008.indd 39 08.12.2008 10:18:4908.12.2008. ° a d 1 m e s M 1 d 2 d s ° ° B2_Formenbau_GB_11_2008.indd 47B2_Formenbau_GB_11_2008.indd 47 08.12.2008 10:18:5408.12.2008 10:18:54 subject to alterations 48 Material: Forged,