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Operating Instructions Smartec S CLD134 Conductivity Measuring System R Standard Number 74-03 BA401C/07/en/01.08 71066353 Software version 1.13 or later Brief overview This overview explains how to use these Operating Instructions to commission your measuring system quickly and safely Safety instructions → Page ff → Page ff General safety instructions Explanation of the warning symbols You can find special instructions at the appropriate position in the chapter in question The significance is indicated with the icons Warning #, Caution " and Note ! Ỉ Installation → Page 12 ff → Page 19 ff Here, you can find information on installation conditions and the dimensions of the measuring system These pages explain how to install the measuring system Ỉ Wiring → Page 22 ff Here, you can find out how to connect your measuring system You also find information on how to connect the CLS54 sensor if you are using a separate version Ỉ Operation → → → → Page 28 Page 31 Page 38 ff Page 56 ff The display and operating elements are described here The operating concept is described here The system configuration is explained here You can find information on how to calibrate the sensor here Æ Maintenance → → → → Page 59 ff Page 64 ff Page 66 ff Page 72 ff Here, you can find information on the maintenance of the measuring point Accessories which can be supplied for the measuring system are listed on the pages indicated Use the trouble-shooting information given here if your system should not work properly Spare parts that can be delivered and a system overview are listed on these pages Ỉ Technical data → Page 78 → Page 78 ff Dimensions Process conditions, weight, material Ỉ Index → Page 84 ff The index helps you to find information and important terms easily and quickly Endress+Hauser Smartec S CLD134 Table of contents Safety instructions Commissioning 33 1.1 1.2 1.3 1.4 1.5 Designated use Installation, commissioning and operation Operational safety Return Notes on safety conventions and symbols 6.1 6.2 6.3 6.4 Identification 2.1 2.2 2.3 Device designation 2.1.1 Nameplate 2.1.2 Product structure Smartec S CLD134 2.1.3 Basic version and function extensions Scope of delivery Certificates and approvals 10 Installation 11 3.1 6.5 Maintenance 59 7.1 3.5 Quick installation guide 3.1.1 Measuring system Incoming acceptance, transport, storage Installation conditions 3.3.1 Notes on installation 3.3.2 CLD134 separate version 3.3.3 CLD 134 compact version Installation instructions 3.4.1 Mounting CLD134 separate version 3.4.2 Mounting CLD134 compact version or CLS54 sensor for separate version Post-installation check Function check Start-up Quick setup Instrument configuration 6.4.1 Setup (conductivity, concentration) 6.4.2 Setup (temperature) 6.4.3 Current outputs 6.4.4 Alarm 6.4.5 Check 6.4.6 Relay configuration 6.4.7 Temperature compensation with table 6.4.8 Concentration measurement 6.4.9 Service 6.4.10 E+H Service 6.4.11 Interfaces 6.4.12 Determining the temperature coefficient 6.4.13 Remote parameter set switching (measuring range switching, MRS) 6.4.14 Calibration Communication interfaces Wiring 22 4.1 7.3 4.2 4.3 Electrical connection 4.1.1 Electrical connection of transmitter Alarm contact Post-connection check Maintenance of Smartec S CLD134 7.1.1 Dismantling Smartec S CLD134 7.1.2 Replacement of central module Maintenance of measuring system 7.2.1 Cleaning conductivity sensors 7.2.2 Checking inductive conductivity sensors 7.2.3 Instrument check by medium simulation 7.2.4 Checking line extension and junction box Service equpipment "Optoscope" Accessories 64 Operation 28 5.1 5.2 Quick operation guide Display and operating elements 5.2.1 Display 5.2.2 Operating elements 5.2.3 Key assignment Local operation 5.3.1 Operating concept 8.1 8.2 8.3 8.4 8.5 8.6 8.7 Sensors Extension cable Junction box Post mounting kit Software upgrade Calibration solutions Optoscope Troubleshooting 66 9.1 9.2 9.3 9.4 9.5 Troubleshooting instructions System error messages Process-specific errors Instrument-specific errors Spare parts 9.5.1 Exploded view 9.5.2 Spare part kits Return Disposal Software history 3.2 3.3 3.4 5.3 5 5 11 11 12 12 12 14 17 19 19 21 21 22 22 26 27 28 28 28 29 29 31 31 7.2 9.6 9.7 9.8 Endress+Hauser 33 33 35 38 38 39 41 42 43 44 46 47 50 52 52 53 53 56 58 59 59 60 61 61 61 62 63 63 64 64 64 65 65 65 65 66 66 67 70 72 73 74 75 75 75 Smartec S CLD134 10 Technical Data 76 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 Input Output Power supply Performance characteristics Environment Mechanical construction Measurement data of CLS54 sensor Process Chemical durability of CLS54 sensor 11 Appendix 80 76 76 77 77 77 78 78 78 79 Index 84 Endress+Hauser Smartec S CLD134 Safety instructions Safety instructions 1.1 Designated use Smartec S CLD134 is a field-tested and reliable transmitter used to determine the conductivity of liquid media It is particularly suitable for use in the foodstuffs industry Any other use than the one described here compromises the safety of persons and the entire measuring system and is, therefore, not permitted The manufacturer is not liable for damage caused by improper or non-designated use 1.2 Installation, commissioning and operation Please note the following items: • Installation, commissioning, operation and maintenance of the measuring system must only be carried out by trained technical personnel The technical personnel must be authorized for the specified activities by the system operator • Electrical connection must only be carried out by a certified electrician • Technical personnel must have read and understood these Operating Instructions and must adhere to them • Before commissioning the entire measuring point, check all the connections for correctness Ensure that electrical cables and hose connections are not damaged • Do not operate damaged products and secure them against unintentional commissioning Mark the damaged product as being defective • Measuring point faults may only be rectified by authorized and specially trained personnel • If faults can not be rectified, the products must be taken out of service and secured against unintentional commissioning • Repairs not described in these Operating Instructions may only be carried out at the manufacturer’s or by the service organization 1.3 Operational safety The transmitter has been designed and tested according to the state of the art and left the factory in perfect functioning order Relevant regulations and European standards have been met As the user, you are responsible for complying with the following safety conditions: • Installation instructions • Local prevailing standards and regulations Immunity to interference This instrument has been tested for electromagnetic compatibility in industrial use according to applicable European standards Protection against interference as specified above is valid only for an instrument connected according to the instructions in these Operating Instructions 1.4 Return If the transmitter has to be repaired, please return it cleaned to the sales center responsible Please add a detailed failure description If the failure diagnosis is not clear please send also the cable and the sensor Please use the original packaging, if possible Please enclose the completed "Declaration of Hazardous Material and De-Contamination" (copy the second last page of these Operating Instructions) with the packaging and also the shipping documents Endress+Hauser Safety instructions Smartec S CLD134 1.5 Notes on safety conventions and symbols Safety symbols # " ! Warning! This symbol alerts you to hazards They can cause serious damage to the instrument or to persons if ignored Caution! This symbol alerts you to possible faults which could arise from incorrect operation They could cause damage to the instrument if ignored Note! This symbol indicates important items of information Electrical symbols % & ) * b Direct Current (DC) A terminal at which DC is applied or through which DC flows Alternating Current (AC) A terminal at which (sine-form) AC is applied or through which AC flows Ground connecting A terminal, which, from the user’s point of view, is already grounded using a grounding system Protective ground terminal A terminal which must be grounded before other connections may be set up Alarm relay Input Output DC voltage source Temperature sensor Endress+Hauser Smartec S CLD134 Identification Identification 2.1 Device designation 2.1.1 Nameplate Compare the order code on the nameplate (on the Smartec) with the product structure (see below) and check that it agrees with your order You can identify the instrument variant by the order code on the nameplate Under "Codes", you can find the release code for the software upgrade "MRS" Made in Germany, D-70839 Gerlingen SMARTEC S conductivity order code serial no meas range temperature output output mains CLD134-PMV530AB2 codes 1C466C05 G00 100 µS … 2000 mS/cm -10 … +125 °C 0/4 … 20 mA 0/4 … 20 mA 230 VAC 50/60 Hz 7.5 VA prot class ambient temp / 8833 HART IP 67 … +55°C 131085-4D a0005491 Fig 1: Endress+Hauser Nameplate CLD134 (example) Identification Smartec S CLD134 2.1.2 Product structure Smartec S CLD134 Housing E P W X S Transmitter only (without sensor) Compact version Separate transmitter, cable length m / 16.41 ft Separate transmitter, cable length 10 m / 32.81 ft Separate transmitter, cable length 20 m / 65.62 ft Process connection 000 MV5 AA5 CS1 SMS VA4 BC5 Not selected (transmitter only) Dairy fitting DIN 11851, DN 50a) Aseptic fitting DIN 11864-1 form A, pipe DIN 11850, DN 50 Clamp ISO 2852, 2" (long) SMS 2"b) Varivent® N DN 40 to 125 NEUMO BioControl® D50 Cable entry Cable gland M 20 x 1.5 Conduit adapter NPT ½ " Power supply 230 V AC 115 V AC 100 V AC 24 V AC / DC Current output / communication AA AB HA HB PE PF PP Current output conductivity, without communication Current output conductivity and temperature, without communication HART, current output conductivity HART, current output conductivity and temperature PROFIBUS-PA, no current output PROFIBUS-PA, M 12 connector, no current output PROFIBUS-DP, no current output Additional features CLD134- Basic version Remote parameter set switching Biological reactivity tests according to USP , class VI Remote parameter set switching and biological reactivity tests according to USP , class VI CRN approval (according to ASME B31.3)c) CRN approval (according to ASME B31.3)c) + Biological reactivity tests according to USP , class VI complete order code a) Dairy pipe fitting DIN 11851 is generally not considered hygienic With the adapter SKS Siersma, it meets the 3-A standards requirements b) Process connection is not considered hygienic according to the requirements of EHEDG c) CRN approval only valid for process connections MV5, CS1 and VA4 Endress+Hauser Smartec S CLD134 Identification 2.1.3 Basic version and function extensions Functions of the basic version Options and their functions • • • • • • • • • • Second current output for temperature (hardware option) • HART communication • PROFIBUS communication Measurement Calibration of cell constant Calibration of residual coupling Calibration of installation factor Read instrument parameters Linear current output Current output simulation Service functions Temperature compensation selectable (e.g free coefficient table) • Concentration measurement selectable (4 defined curves, free table) • Relay as alarm contact Remote parameter set switching (software option): • Remote switching of max parameter sets (measuring ranges) • Temperature coefficients can be determined • Temperature compensation selectable (e.g free coefficient tables) • Concentration measurement selectable (4 defined curves, free tables) • Check of measuring system by PCS alarm (live check) • Relay can be configured as alarm or limit contact Biological reactivity according to USP , class VI 2.2 Scope of delivery The scope of delivery of the compact version inlcudes: • Smartec S CLD134 compact measuring system with integrated sensor • Terminal strip set • Operating Instructions BA401C/07/en • Versions with HART communication only: Operating Instructions Field communication with HART, BA212C/07/en • Versions with PROFIBUS interface only: – Operating Instructions Field communication with PROFIBUS, BA213C/07/en – M12 connector (-******PF* versions only) The scope of delivery of the separate version includes: • Smartec S CLD134 transmitter • CLS54 inductive sensor with fixed cable • Terminal strip set • Operating Instructions BA401C/07/en • Versions with HART communication only: Operating Instructions Field communication with HART, BA212C/07/en • Versions with PROFIBUS interface only: – Operating Instructions Field communication with PROFIBUS, BA213C/07/en – M12 connector (-******PF* versions only) The scope of delivery of version "transmitter without sensor" includes: • Smartec S CLD134 transmitter • Terminal strip set • Operating Instructions BA401C/07/en • Versions with HART communication only: Operating Instructions Field communication with HART, BA212C/07/en • Versions with PROFIBUS interface only: – Operating Instructions Field communication with PROFIBUS, BA213C/07/en – M12 connector (-******PF* versions only) Endress+Hauser Identification Smartec S CLD134 2.3 Certificates and approvals Declaration of conformity The product meets the legal requirements of the harmonized European standards It thus complies with the legal requirements of the EC directives The manufacturer confirms successful testing of the product by affixing the symbol FDA All materials in contact with medium are listet at FDA EHEDG The sensor CLS54 has been certified for in-place cleanability according to EHEDG document ! Note! The cleanability of a sensor also depends on the way of installation To install the sensor in a pipe system use the appropriate and EHEDG certified flow assembly for the respective process connection 3-A Certified according to 3-A Standard 74-03 ("3-A Sanitary Standards for Sensor and Sensor Fittings and Connections Used on Milk and Milk Products Equipment") Biological reactivity (USP class VI) (optional) Certificate on biological reactivity tests according to USP (United States Pharmacopeia) part und part class VI with traceability of the materials in contact with medium Pressure approval Canadian pressure approval for pipes according to ASME B31.3 10 Endress+Hauser Troubleshooting Smartec S CLD134 9.5.2 Item 74 Spare part kits Kit designation Name Function/content Order number 10 Housing bottom, separate Bottom assembly 51501574 20 Housing bottom, compact Bottom assembly 51501576 30 Post mounting kit pair of post mounting parts 50062121 40 Housing cover Cover with accessories 51501577 50 Sensor assembly MV5, dairy fitting Spare sensor 71020487 51 Sensor assembly AA5, aseptic fitting Spare sensor 71020488 52 Sensor assembly CS1, clamp ISO 2852 2" Spare sensor 71020489 53 Sensor assembly SMS, SMS 2" Spare sensor 71020490 54 Sensor assembly VA4, Varivent® N DN 40 to 125 Spare sensor 71020491 55 Sensor assembly BC5, Neumo BioControl® D50 Spare sensor 71020492 60 Elektronics box Box w membrane, key tappets 51501584 61 Electronics box PA/DP Box with front foil, key tappets, protection cover 51502280 70 Central module (controller) LSCH-S1 current output 51502376 71 Central module (controller) LSCH-S2 current outputs 51502377 72 Central module (controller) LSCH-H1 current output + HART 51502378 73 Central module (controller) LSCH-H2 current outputs + HART 51502379 74 Central module (controller) LSCP-PA PROFIBUS PA / no current output! 51502380 75 Central module (controller) LSCP-DP PROFIBUS DP / no current output! 51502381 80 Conductivity transmitter MKIC Conductivity + temperature input 51501206 90 Power supply unit (main module) LTGA 100/115/230 V AC 51501585 91 Power supply unit (main module) LTGD 24 V AC + DC 51501586 100 Terminal strip kit Terminal strips 5/8/13 poles 51501587 101 Terminal strip kit PA/DP Terminal strips 5/8/13 poles 51502281 110 Ribbon cable 20-wire line with connector 51501588 121 Cable entry kit M20 Cable glands, plugs, Goretex filter 51502282 122 Cable entry kit Conduit Cable glands, plugs, Goretex filter 51502283 130 Screw and gasket kit All screws and gaskets 51501596 140 Protection cover kit Protection cover for connection compartment 51502382 Endress+Hauser Smartec S CLD134 Troubleshooting 9.6 Return If the transmitter has to be repaired, please return it cleaned to the sales center responsible Please add a detailed failure description If the failure diagnosis is not clear please send also the cable and the sensor Please use the original packaging, if possible Please enclose the completed "Declaration of Hazardous Material and De-Ccontamination" (copy the second last page of these Operating Instructions) with the packaging and also the shipping documents 9.7 Disposal The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste Please observe local regulations 9.8 Endress+Hauser Software history Date Version Changes to Software Documentation: Edition 03/2006 1.12 Original software BA401C/07/en/03.06 07/2007 1.13 Change of cell constant BA401C/07/en/07.07 75 Technical Data Smartec S CLD134 10 Technical Data 10.1 Input Measured variables Conductivity Concentration Temperature Measuring range Conductivity: Concentration – NaOH: – HNO3: – H2SO4: – H3PO4: to 15 % to 25 % to 30 % to 15 % Temperature: –35 to +250 °C (-31 to +482 °F) Cable specification max cable length 55 m (180.46 ft) with CLK5 cable (separate version) Binary inputs and Voltage: 10 to 50 V DC Current consumption: max 10 mA at 50 V 10.2 Output / to 20 mA, galvanically isolated Output signal Conductivity, concentration: Temperature (optional second current output) Minimum distance for / to 20 mA output signal Conductivity measurement: – Measured value to 19.99 μS/cm: – Measured value 20 to 199.9 μS/cm: – Measured value 200 to 1999 μS/cm: – Measured value to 19.99 mS/cm: – Measured value 20 to 200 mS/cm: – Measured value 200 to 2000 mS/cm: μS/cm 20 μS/cm 200 μS/cm mS/cm 20 mS/cm 200 mS/cm Concentration measurement: no minimum distance Signal on alarm 2.4 mA or 22 mA error current Load max 500 Ω Output range Conductivity: Temperature: Signal resolution max 700 digits/mA Separation voltage max 350 VRMS / 500 V DC Overvoltage protection acc to EN 61000-4-5:1995 Auxiliary voltage output Output voltage: 15 V ± 0.6 V Output current: max 10 mA Switching current with ohmic load (cos ϕ = 1): max A Switching current with inductive load (cos ϕ = 0.4): max A Switching voltage: max 250 V AC, 30 V DC Switching power with ohmic load (cos ϕ = 1): max 500 VA AC, 60 W DC Switching power with inductive load (cos ϕ = 0.4): max 500 VA AC Limit contactor Pickup / dropout delay: to 2000 s Alarm Function (switchable): steady / fleeting contact Alarm delay: to 2000 s (min) Contact outputs 76 recommended range: 100 μS/cm to 2000 mS/cm (uncompensated) adjustable adjustable Endress+Hauser Smartec S CLD134 Technical Data 10.3 Power supply Supply voltage Depending on ordered version: 100 / 115 / 230 V AC +10 / -15 %, 48 to 62 Hz 24 V AC/DC +20 / -15 % Power consumption max 7.5 VA Mains fuse Fine-wire fuse, medium time lag, 250 V / 3.15 A 10.4 Performance characteristics Measured value resolution Temperature: 0.1 °C (0.18 °F) Measured value deviation1) Conductivity: – Display: – Conductivity signal output: max 0.5 % of measured value ± digits max 0.75 % of current output range Temperature – Display: – Temperature signal output: max 0.6 % of measuring range max 0.75 % of current output range Repeatability1 Conductivity: max 0.2 % of measured value ± digits Measuring frequency (oscillator) kHz Temperature compensation Range: –10 to +150 °C (14 to 302 °F) Compensation types: – none – linear with freely selectable temperature coefficient α – one freely programmable coefficient table (four tables available in versions with remote parameter set switching) – NaCl acc to IEC 746-3 Minimum distance for table: 1K Reference temperature 25 °C (77 °F) Temperature offset adjustable, ± °C / °F, for temperature display adjustment 1) acc to IEC 746 part 1, nominal operating conditions 10.5 Environment Ambient temperature to +55 °C (32 to 131 °F) Ambient temperature limits –10 to +70 °C (14 to 158 °F) (separate version and separate transmitter) –10 to +55 °C (14 to 131 °F) (compact version) (see Fig 41 "Permissible temperature ranges of Smartec S CLD134") Storage temperature –25 to +70 °C (-13 to 158 °F) Electromagnetic compatibility Interference emission and interference resistance acc to EN 61326: 1997 / A1: 1998 Ingress protection IP 67 Relative humidity 10 to 95%, non-condensing Vibration resistance acc to Oscillation frequency: IEC 60770-1 and IEC 61298-3 Deflection (peak value): Impact resistance Endress+Hauser 10 to 500 Hz 0.15 mm / 0.01" Acceleration (peak value): 19.6 m/s2 (64.3 ft/s2) Display window: 9J 77 Technical Data Smartec S CLD134 10.6 Mechanical construction Design, dimensions Weight Compact transmitter MV5, CS1, AA5, SMS: L x W x D: 225 x 142 x 109 mm (8.86 x 5.59 x 10.04 ") Compact transmitter VA4, BC5: L x W x D: 225 x 142 x 109 mm (8.86 x 5.59 x 8.39 ") Separate version Transmitter materials 10.7 Separate transmitter with mounting L x W x D: 225 x 142 x 109 mm (8.86 x 5.59 plate x 4.29 ") Transmitter: approx 2.5 kg (5.5 lb.) Sensor CLS54: depending on version 0.3 to 0.5 kg (0.66 to 1.1 lb.) Compact version with CLS54 sensor: approx kg (6.6 lb.) Housing: stainless steel 1.4301, polished Front window: polycarbonate Specification of CLS54 sensor Conductivity measuring range recommended range: 100 μS/cm to 2000 mS/cm (uncompensated) Measured value deviation ± (0.5 % of measured value + 10 μS/cm) after calibration (plus inaccuracy of the conductivity of the calibration solution) Cell constant k = 6.3 cm-1 Temperature sensor Pt 1000 (class A acc to IEC 60751) Temperature measuring range -10 to +150 °C (+14 to +302 °F) Temperature response time t90 ≤ 26 s Materials in contact with medium Virgin PEEK Materials not in contact with medium PPS-GF40, stainless steel 1.4404 (AISI 316L), screws: 1.4301 (AISI 304), FKM, EPDM (seal), PVDF (cable gland - separate version only), TPE (cable - separate version only) Surface roughness Ra ≤ 0.8 μm (smooth, injection-molded PEEK surface) for the surfaces in contact with medium 10.8 Process Process temperature CLS54 sensor with separate version: -10 to 125 °C (14 to 257 °F) at 70 °C (158 °F) ambient temperature Compact version: Sterilisation CLS54 sensor with separate version: max 150 °C (302 °F) at 70 °C (158 °F) ambient temperature, bar (72.5 psi), max 60 Compact version: 78 -10 to 55 °C (14 to 131 °F) at 55 °C (131 °F) ambient temperature -10 to 125 °C (14 to 257 °F) at 35 °C (95 °F) ambient temperature max 150 °C (302 °F) at 35 °C (95 °F) ambient temperature, bar (72.5 psi), max 60 Process pressure max 12 bar (174 psi) up to 90 °C (194 °F) bar (116 psi) at 125 °C (257 °F) to bar ( to 72.5 psi) when in CRN-applicable areas (tested with 50 bar (725 psi)) underpressure down to 0.1 bar (1.45 psi) absolute Ingress protection CLS54 sensor IP 68 / NEMA 6P ( 1m water column, 50 °C, 168 h) Endress+Hauser Smartec S CLD134 Technical Data Permissible temperature ranges of Smartec S CLD134 [°F] [° C] 158 70 140 60 Ambient temperature 131 A C 55 122 50 104 40 95 B 35 86 30 68 20 50 10 32 –10 –10 20 40 32 68 104 55 60 131140 80 100 176 212 140 120 248 257 [° C] 284 [°F] Medium temperature a0005499-en Fig 43: A B C Permissible temperature ranges of Smartec S CLD134 CLS54 sensor with separate version Compact version Short term for sterilization (1 with software option only) B2 Entry of a value (if B2 = linear) Selection of characteristic Entry of simulation value sim = simulation current value 22.00 mA Pt100 Pt1k (= Pt 1000) NTC30 (= NTC 30 kW) fixed B B1 O2 (2) Selection of current output Function group OUTPUT A3 A1 lin = linear Out 1; Out 2.10 %/K 0.00 20.00 %/K ALARM F Function group 25.0 °C –35.0 °C +250.0 °C Entry of actual temp –35.0 +250.0 °C B4 O221 Entry of 0/4 mA value Entry of 20 mA value 4-20 mA; 0-20 mA µS/cm; %; °C entire meas range 2000 mS/cm; 99.99 %; 150.0 °C entire meas range O213 O212 O211 Entry of alarm delay Selection of unit for alarm delay s; F2 B5 0s 2000 s (min) (depending on F2) Determination of error current F3 22 mA 2.4 mA Selection of error number F4 1 255 F5 PCS alarm setting (live check) CHECK (with software option only) Stead = steady contact Fleet = fleeting contact F1 Temperature sensor offset (not if B1 = fixed) Selection of current range O1 Selection of contact type Function group Entry of correct process temperature (if B1 = fixed) B3 O2 (1) O A5 A4 P off / 1h / 2h / 4h Monitoring limit 0.3 % of mean value over time entered P1 a0005699-en 80 Endress+Hauser Smartec S CLD134 Store calibration results Display of calibration status o.k.; E - yes; no; new C136 C135 Display of calibration status o.k.; E - Appendix Store calibration results yes; no; new C126 C125 Entry of installation factor Entry of measured value damping 01 1.00 5.00 (no damping) 60 A7 A6 Display of temperature difference (not if B1 = fixed) 0.0 °C –5.0 5.0 °C B6 Field for entry of user setting Set alarm contact to be effective Set error current to be effective yes; no Select "next error" or return to menu no; yes F6 F7 next = next error ¬R F8 a0005700-en Endress+Hauser 81 Appendix Smartec S CLD134 Function group RELAY (with software option only) Selection of function Selection of contact switch-on point Selection of contact switch-off point Pickup delay setting Dropout delay setting Alarm; Limit; Alarm+limit 2000 mS/cm; 99.99 % entire meas range 2000 mS/cm; 99.99 % entire meas range 0s 2000 s 0s 2000 s R R1 Selection of table option T Selection of tables 1 (>1 with software option only) T1 Selection of active concentration table Multiplication factor for concentration value of a user table (with user tables only) 0.5 1.5 K2 Function group ALPHA TABLE Function group CONCENTRATION K NaOH; H2SO4; H3PO4; HNO3 User K1 SERVICE S ENG; GER ITA; FRA ESP; NEL 1 10 froz = last value fixed = fixed value S2 S1 Module selection Software version Selection of tables 1 (>1 with software option only) Entry of fixed value (only if S2 = fixed) 0 100 % of 20 or 16 mA S3 E1(3) Entry of number of value pairs in table read edit 16 HOLD configuration none = no HOLD S+C = during setup and calibration Setup = during setup CAL = dur calibration S4 Manual HOLD Display of serial number Entry of serial number Software version Hardware version SW version HW version Software version E+H SERVICE Contr = Controller off on S5 yes no E144 E143 Display of serial number E132 E121 Function group K5 HW version E131 E1(2) T5 K4 E142 Hardware version SW version 0.0 °C –35.0 250.0 °C Selection of table option HW version Software version Trans = Transmitter T4 E1(4) E141 MainB = Mainboard 1 number of T3 assign K3 Hardware version SW version Sens = sensor T3 T2 Selection of HOLD effect Selection of language Function group read edit Entry of temperature value (x value) Selection of table value pair Entry of number of value pairs in table R5 R4 R3 R2 Display of serial number E122 E123 Display of serial number Hardware version SW version E133 HW version E1(1) E E111 INTERFACE I Function group DETERMIN OF TEMPERATURE COEFFICIENT(with software option only) E113 Tag description Entry of address HART: 15 PROFIBUS: 126 Function group E112 I1 @@@@@@@@ I2 Entry of compensated conductivity Display of uncompensated conductivity Entry of current temperature current value 9999 current value 9999 current value –35 +250 °C Display of determined Alpha value 2.10 %/K D Function group REMOTE PARAMETER SET SWITCHING (MRS) M D1 D2 D4 D3 Selection of binary inputs for MRS Display of current parameter set Selection of parameter set Selection of oper mode Selection of medium 1 if M1=0 1 if M1=0 if M1=1 cond = conductivity conc = concentration NaOH; H2SO4; H3PO4; HNO3; User (if M4=conc) M1 M2 M3 M4 M5 a0005701-en 82 Endress+Hauser Smartec S CLD134 Selection of simulation (only if R1 = limit) auto manual Appendix Switch simulation on or off (only if R6 = manual) R6 Entry of temperature coefficient a (y value) off on R7 Output table status o.k yes; no 2.10 %/K 0.00 20.00 %/K T6 Selection of table value pair T7 Entry of uncompensated conductivity value 1 number from K5 K6 Entry of HOLD dwell period 0.0 µS/cm 0.0 9999 mS/cm S6 0000 0000 9999 Entry of associated temperature value Output table status o.k 0.00 % 99.99 % 0.0 °C –35.0 +250.0 °C yes; no K7 Entry of release code for SW upgrade MRS 10 999 s Entry of associated concentration value Display of order number Entry of serial number 2nd digit Entry of serial number 3rd - 6th digit 0 1 9, A, B, C 1 FFF Selection of temperature compensation Entry of alpha value none; lin; NaCl; Tab if M4=cond 2.1 20 %/K if M6=lin M6 E146 M7 Display of serial number S9 S8 S7 Entry of serial number 1st digit E145 K9 K8 K10 Instrument reset Start instrument test no; Sens = sensor data; Facty = factory settings no; Display S10 S11 Entry of limit switch-on point cond.: 2000 mS/cm conc.: 99.99 % Unit: A2 Format: A3 M10 Entry of limit switch-off point cond.: 2000 mS/cm conc.: 99.99 % Unit: A2 Format: A3 M11 Confirm serial number yes no E147 Entry of measured value for 0/4 mA value cond.: 2000 mS/cm conc.: 99.99 % Unit: A2 Format: A3 M8 E148 Entry of measured value for 20 mA value cond.: 2000 mS/cm conc.: 99.99 % Unit: A2 Format: A3 M9 a0005702-en Endress+Hauser 83 Smartec S CLD134 Index A Access codes Accessories Alarm Alarm contact Anschlussraumaufkleber I 31 64 42 26 25 C Cable 64 Calibration 56 Calibration solutions 65 Check Conductivity sensors 61 Electrical connection 27 Function 33 Installation 21 Instrument 62 Line extension and junction box 63 Cleaning 61 CLS54 sensor data 78 Commissioning 5, 33–34, 58 Communication interfaces 52, 58 Concentration measurement 47 Configuration 38 Connection diagram 24 D Declaration of conformity Dismantling Display Disposal 10 59 28 75 E E+H Service 52 Electrical connection 22 Binary inputs 24 Electrical icons Environment 77 Errors Instrument specific 70 Process specific 67 System error messages 66 Exploded view 73 Extension cable 64 F Factory settings 34 Icons Electrical Immunity to interference Incoming acceptance 12 Input 76 Installation 5, 11–12, 19, 21 Compact version 21 Separate version 19 Installation conditions 12 Compact version 17 Separate version 14 Installation instructions 19 Instrument-specific errors 70 Interfaces 52 J Junction box 64 K Key assignment 29 L Local operation 31 M Maintenance Measuring system Smartec S CLD134 Measuring system Mechanical construction Menu structure Monitoring functions Check MRS 59 61 59 11 78 32 43 53 N Nameplate O Operating elements 29 Operating matrix 80 Operating modes 31 Operation 5, 28–29, 31 Operational safety Optoscope 63, 65 Order Output 41, 76 H Hold function 32, 50 84 Endress+Hauser Smartec S CLD134 P PCS alarm 43 Performance characteristics 77 Post mounting 20 Post mounting kit 65 Post-connection check 27 Power supply 77 Process 78 Process connections 15, 17 Process-specific errors 67 Product structure Q Quick setup 35 R Relay configuration 44 Remote measuring range switching 53 Replacement of central module 60 Return 5, 75 S Scope of delivery Sensors 64 Service 50 Setup 38 Setup 39 Software history 75 Software upgrade 65 Spare parts 72 Kits 74 Start-up 33 Storage 12 Symbols Electrical Safety System error messages 66 T Technical data 76–78 Temperature coefficient 53 Temperature compensation 46 Linear 39 NaCl 39 With table 39 Transport 12 Troubleshooting 66 U Use Designated W Wall distance 13 Wall mounting 19 Wiring diagram 23 Endress+Hauser 85 Smartec S CLD134 86 Endress+Hauser Declaration of Hazardous Material and De-Contamination Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box If this procedure is not followed, it may result in the refusal of the package at our facility Bitte geben Sie die von E+H mitgeteilte Rücklieferungsnummer (RA#) auf allen Lieferpapieren an und vermerken Sie diese auch außen auf der Verpackung Nichtbeachtung dieser Anweisung führt zur Ablehnung ihrer Lieferung RA No Because of legal regulations and for the safety of our employees and operating equipment, we need the "Declaration of Hazardous Material and De-Contamination", with your signature, before your order can be handled Please make absolutely sure to attach it to the outside of the packaging Aufgrund der gesetzlichen Vorschriften und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen, benötigen wir die unterschriebene "Erklärung zur Kontamination und Reinigung", bevor Ihr Auftrag bearbeitet werden kann Bringen Sie diese unbedingt außen an der Verpackung an Serial number Seriennummer Type of instrument / sensor Geräte-/Sensortyp Used as SIL device in a Safety Instrumented System / Einsatz als SIL Gerät in Schutzeinrichtungen Process data/Prozessdaten Pressure / Druck _ [psi] _ [ Pa ] Viscosity /Viskosität _ [cp] _ [mm2/s] Temperature / Temperatur _ [°F] _ [°C] Conductivity / Leitfähigkeit [µS/cm] Medium and warnings Warnhinweise zum Medium Medium /concentration Identification flammable CAS No Medium /Konzentration entzündlich toxic giftig corrosive ätzend harmful/ irritant gesundheitsschädlich/ reizend other * harmless sonstiges* unbedenklich Process medium Medium im Prozess Medium for process cleaning Medium zur Prozessreinigung Returned part cleaned with Medium zur Endreinigung * explosive; oxidising; dangerous for the environment; biological risk; radioactive * explosiv; brandfördernd; umweltgefährlich; biogefährlich; radioaktiv Please tick should one of the above be applicable, include safety data sheet and, if necessary, special handling instructions Zutreffendes ankreuzen; trifft einer der Warnhinweise zu, Sicherheitsdatenblatt und ggf spezielle Handhabungsvorschriften beilegen Description of failure / Fehlerbeschreibung Company data /Angaben zum Absender P/SF/Konta XIV Company /Firma _ _ Address / Adresse _ _ Phone number of contact person /Telefon-Nr Ansprechpartner: Fax / E-Mail Your order No / Ihre Auftragsnr “We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge.We further certify that the returned parts have been carefully cleaned To the best of our knowledge they are free of any residues in dangerous quantities.” “Wir bestätigen, die vorliegende Erklärung nach unserem besten Wissen wahrheitsgetreu und vollständig ausgefüllt zu haben Wir bestätigen weiter, dass die zurückgesandten Teile sorgfältig gereinigt wurden und nach unserem besten Wissen frei von Rückständen in gefahrbringender Menge sind.” (place, date / Ort, Datum) Name, dept./Abt (please print /bitte Druckschrift) Signature / Unterschrift www.endress.com/worldwide BA401C/07/en/01.08 Printed in Germany / FM+SGML 6.0 / DT 71066353 ... Endress+Hauser Complete measuring systems Smartec S CLD134 as separate transmitter and compact version CLS54 conductivity sensor Smartec S CLD134 transmitter Smartec S CLD134 compact version... documents Endress+Hauser Safety instructions Smartec S CLD134 1.5 Notes on safety conventions and symbols Safety symbols # " ! Warning! This symbol alerts you to hazards They can cause serious damage... 84 Endress+Hauser Smartec S CLD134 Safety instructions Safety instructions 1.1 Designated use Smartec S CLD134 is a field-tested and reliable transmitter used to determine the conductivity