Tài liệu Chemical Tooling Aids pdf

B PrecisionGroundPlatesandFlatBars C LiftingandClampingDevices D GuideElements E GroundPrecisionComponents F Springs G Elastomer-Bars,-Sheets,-Sections H FIBROChemicalToolingAids  ToolingResin,MetalAdhesives,  DegreasingAgent,CorrosionProtectionAgent,Oils J PeripheralEquipment K SlideUnits L StandardPartsforMouldMaking A DieSets 2·9209·3·1 ° ChemicalToolingAids H 3 subjecttoalterations  FIBROLIT ® ToolingResins  andMetalAdhesives FIBROLIT ® ChemicalToolingAidsare offeredasacomprehensiverangeof reliableagents,specificallydevelopedfor therequirementsofthetoolmakingtrade, andcloselyintegratedwithotherFIBRO products. QuitecategoricallytheFIBROLIT ® bonding techniquereliesonfirstprinciplesonly fortheattainmentofabsolutealignment accuracy.Whichcouldbecalledthe verycriterionofmodernhigh-precision toolmakingbutofteninthepastinvolved theaccumulationofmanysmallerrors fromconventionaldiemakingsteps.And attemptsatcompensationonthebench. Compromises. TheFIBROLIT ® -Conceptachievesperfectdie alignmentbywayofepoxy-bondingofvital diecomponents,freefromclampingstress andheatdistortion,pressfitshrinkages anderrorsarisingfromfaultymachine toolgeometry.Andwithoutrecourse tosophisticated,expensivetoolroom machines,thussavingbothcapacityand costs. SuccessfulapplicationoftheFIBROLIT ®  bondingtechniquehoweverdoesdepend ontheobservanceofafewguidelines. Thesearefullyexplainedinthissection. Aquaintobstaclemakesitselffeltattimes: conservatism,rooteddeeplyinthetraditions ofthetoolmakingtrade,scepticalofnew ideasthatoftenpromisemuch…butkeep little! Inconvincingcontrast,theFIBROLIT ® - Conceptoffersuncompromisingsuccess indeed.Thisisborneoutbytheunreserved acclaimfromtoolmakingexpertsalloverthe world. 2·2701·5 ° H 4 subjecttoalterations Contents 2·2702·9· 3 ° TechnicalData: H 6 FIBROLIT ® -ZWOandFIBROFIX ® -SECHS Page FIBROLIT ® -ZWO280.02andHardener280.05 H 7 –atwocomponentcastingresinonepoxyresin basis,exhibitinghighstrengthandexcellentsliding properties 280.02 280.05 FIBROFIX ® -SECHS280.08 H 7 –propertiesidenticalwiththoseof280.02 6InjectionCartridgesandhardenerampoulesand stirringrod 280.08 InjectionGun H 7– H 9 –fortheinjectingofcastingresin FIBROFIX ® -SECHS280.08 andmetaladhesiveFIBROLIT ® MK281.15 280.09 TechnicalData: H 8 FIBROLIT ® MK ThinningAgentforFIBROLIT ® ZWO ThinningAgent280.24 H 9 –forreducingviscosityof FIBROLIT ® -ZWO 280.24 FIBROLIT ® -MK281.01 H 9 –twocomponentmetaladhesive onepoxyresinbasis 281.01 FIBROLIT ® -MK281.15 H 9 –twocomponentmetaladhesiveonepoxyresin basis;6injectioncartridgeswithhardener-ampoules andstirringrod 281.15 Nutlock H 10  mediumstrength 281.243 Nutlock H 10  highstrength 281.270 HeatResistantRetainer H 10  forbushings,bearings,sleeves 281.648 Cleaner H 11 281.706 LeakDetectorSpray H 11 280.20 QuickMetal H 12 281.147 Cyanoacrylateadhesivepaste H 12 Cyanoacrylateadhesivegel H 12 281.401 281.454 H 5 subjecttoalterations 2·2703·9· 3 °  Contents Page FIBROLIT ® -RS280.16 H 13 –clearlaquersprayforcorrosionprotection FIBROLIT ® -ARF280.131and280.23 H 13 –fast-dryingmarkingoutblue 280.15 FIBROLIT ® -RL280.15 H 13 –penetratinglubricantspraycontaining graphiteandmolybdenum-disulfide 280.16 280.131 280.23 Releaseagentonsiliconoilbasis H 14 280.8020 280.8021 FIBROLIT ® -TW280.11and280.27 H 14 –releaseagentonwaxbasis 280.11 280.27 OIL H 14 –highperformancespindleoilfordiesetguides 280.8000 280.8001 FIBROLIT ® -Grease-LD H 14 FIBROLIT ® -OIL-LD forlongtimelubricationof sinteredguidingsystems   DescriptionFIBROLIT-Grease-LD H 15 Oil-LD 280.34 280.35 FIBROLIT ® -PressToolLubricant H 16  ApplicationofFIBROFIX ® -SECHSand H 17  FIBROLIT ® -MKwithInjectionGun  Applicationof H 18 - H 19 FIBROLIT ® ZWO,FIBROFIX ® -SECHS 280.36.006 H 6 subjecttoalterations TechnicalData: FIBROLIT ® -ZWO–FIBROFIX ® -SECHS 2·2704· 2000·2 ° PhysicalProperties viscosityat25°C approx.9000mPas potlifeat25°C(mixedmass=100g) approx.25min. curingtimeat20–25°C* approx.24h storagelifeat20°C approx.1year thermalresistance(Martens)DIN53458 approx.50–55°C(75–80°C*) flashpointofresin approx.210°C flashpointofhardener approx.207°C decompositiontemperature(ISO/R871–68) >300°C thermalconductivity,withinrangeof14–38°C(VDE0304section1/7.59) 0,531 density(resin) approx.2,5g/ml density(hardener) approx.1,06g/ml compressivestrengthDINENISO604 approx.130–140N/mm 2 tensilestrengthDINENISO527-1,-2,-3 approx.50N/mm 2 flexuralstrengthDINENISO178 approx.70N/mm 2 ballindentationtestDINENISO2039-1 approx.213N/mm 2 impacttest 3,57 modulusofelasticity(extensiletest) approx.8760N/mm 2 linearshrinkage approx.0,05–0,12 % * curedatambientroomtemperaturefor24h,or15hat50°C ChemicalResistance ChemicalSubstance Note ChemicalSubstance Note Acetone C ChlophenT64 A Formaline30 % B Water B Xylol A SeaWater B SiliconeSolutionDC20 A SolutionofNaCl5 % A Dieselene A FormicAcid C WhiteSpirits C LacticAcid10 % C Tetrachloroethylene A SulphuricAcid C Perchloroethylene A AceticAcid10 % C Ethylacetate C Ammonia25% B Epichlorohydrene C Aniline C FluoricAcid10 % C Phenol90 C   HydrocloricAcid10 % B A=noeffect B=smalleffect C=destructiveeffect W km KJ m 2 H 7 subjecttoalterations 280.02 280.05 (hardener only) 280.09280.08 280.02 280.08 ToolingResinFIBROLIT ® -ZWO 280.05 280.09 ToolingResinFIBROFIX ® -SECHS FIBROLIT ® -ZWOConsignmentPack (Styrofoam) 1canofcastingresin+1cartridgehardener Fullinstructionprintedonpackage.Bestresultsareobtainedif ambienttemperatureandtempreatureofsteelcomponentsetc. areabout20°C.Curingcompletedin24hours. Especiallywhensmallerportionsofresinarespoonedout,(for themixingofsmallquantitiesofcastingresin)itisimportantthat removalisprecededbythoroughstirring:fillerstendtosettleat thebottomofthecanandmustthereforebemixedevenly. Mixingratiobyweight:18to1(resin:hardener). PhysicalProperties:page H 6 OptionalThinningAgent:page H 9 FIBROLIT ® -ZWOToolingEpoxyResin resin:365ml,hardener:50ml Awell-triedepoxyresin,chieflyforcastingpurposes.Sizeand shapeofcontainerpermiteasystirringandmixingtherein. Important:resinmustbestirredthroroughlypriortoaddition ofhardener,whereuponcompleteintermixingrequiresfurther vigorousstirringwhichisapre-requisiteforevenhardening. FIBROFIX ® -SECHSToolingEpoxyResin sixpacksofready-to-mixresin+hardener,40mleach Sixpacksoftoolingresin/hardener,fortheexpedient,cleanuseof toolingresininsmallvolume.FIBROFIX ® SECHScontainsthesame resinasFIBROLIT ® ZWO–thereforeidenticalinstructionsapply. FIBROFIX ® SECHSisspecificallysuitedforuseinourInjectionGun 280.09–seedetailsonpage H 17. StyrofoamConsignmentPackage Contents:6resincartridges+6ampouleshardener +1stirringrod InjectionGun Forthefast,tidyapplicationofFIBROFIX ® SECHSaswellas FIBROLIT ® MK,especiallywheresmallgapsorinaccessible locationsareinvolved.Gunacceptsthrow-awaycartridgewith mixedresinoradhesive.Forcedinjectionthroughcompressingof cartridgebymeansofscrewplunger.Emptycartridgeisremoved fromgunandthrownaway.Gunremainscleanatalltimes. 2·2705· 9· 1 ° H 8 subjecttoalterations TechnicalData: MetalAdhesiveFIBROLIT ® MK ThinningAgentforFIBROLIT ® ZWO 2·2706·5·1 ° PhysicalProperties:FIBROLIT ® MetalAdhesive densityofResinMK 1,16±0,01g/ml densityofHardenerMK 1,13±0,01g/ml tensileshearstrength 40–50N/mm 2 thermalresistance(Martens) 45–50°C potlife(100g-mixture) 15–20min. shelflifeat20–25°C approx.1year timeforcompletecuring,at20–25°C 24happrox. PhysicalProperties:ThinningAgent density 1,16±0,02g/ml flashpoint(DIN51584) 97°C shelflifeat20–25°C approx.1year viscosityat25°C 1000±100mPas ChemicalResistance Chemical rating Chemical rating Acetone C ChlopheneT64 A Formaline30% B Water B Xylon A SeaWater B SiliconsolutionDC20 A NaCl-solution5% A Dieselene A FormicAcid C WhiteSpirits C LacticAcid10% C Tetrachloroethylene A SulphuricAcid C Perchloroethylene A AceticAcid10% C EthylAcetate C Ammonia25% B Epichlorohydrene C Anilin C FluoricAcid10% C Phenol90 C   HydrochloricAcid10% B A =noeffect B =smalleffect C =destructiveeffect H 9 subjecttoalterations 280.09 281.01 MetalAdhesiveFIBROLIT ® MK 280.24 281.15 ThinningAgentforFIBROLIT ® -ZWO 2·2707·7·2 ° FIBROLIT ® MKMetalAdhesive two-componenttin,containingaltogether325ml Two-componentadhesiveoneposyresinbasis.Mixingratiois 2:1byweight.Partstobejoinedmustbeethoroughlydegreased. Coarsesurfacesimproveadhesion.Gluelineshouldnotexceed 0,6to0,7mminthickness.Applicationwithbrushorothersuitable tool.Theadhesivehardesnoutcompletelyafter24hours,but reachesatensileshearstrengthof30N/mm 2 after6 1 / 2 hours. Bushesepoxy-bondedwithFIBROLIT ® MKremaintheirgeometry andsizeafterhardeningoftheadhesive. 281.01 ThinningAgentforFIBROLIT ® ZWO containerof500ml Apureepoxyresin,thisagentmaybeaddedatacertainratioto FIBROLIT ® ZWOinordertoreducetheviscosityoftheresinmix. Maximumadmixture=5 %.Itmustbenotedthattheadditionof thinningagentwillextendthecuringtime. Togetherwithhardener280.05,thethinningagentcanbeusedas acastingresin–thecorrectmixingratiois5:1byweight. 280.24 FIBROLIT ® MKMetalAdhesive: InjectionPacks resin+hardener–sixpacksof40mleach IdenticalcontentswithFIBROLIT ® MK281.01.Thispackageoffers theepoxyadhesiveincartridges,foruseintheInjectionGun 280.09;forapplicationdetailsseepage H 17. Evenbusheswithverythinwallswillretaintheircircularityand diameterwhenbonded-inwithFIBROLIT ® MK. ContentsofStyrofoamPackage: 6cartidgeswithresin 6smallercartridgeswithhardener 1stirringrod 281.15 InjectionGun FortheexpedientandcleanapplicationoFIBROFIX ® and FIBROLIT ® epoxyreins,especiallywherenarrowgluelinesand inaccessiblepositionsareinvolved. Thethrow-awaycartridgecontainingtheepoxyresinmixis compressedgymeansofascrewplunger,toberemovedfromgun whenempty.Thegunremainsclean. 280.09 H 10 subjecttoalterations 2·8847·2000· 4 ° AnaerobicMetalAdhesives 281.243 forSecuringofScrews 281.270 andBearingBushes 281.648 281.243 LOCTITE243 281.270 LOCTITE2701 281.648 LOCTITE648 ForScrewsandNuts Forthesecuringofscrewsandboltswithmediumbonding strength.Protectsagainstvibrations,corrosionandleakage, uptoM36.Normalhandtoolswillsufficefordismantling. Temperatureresistantfrom–55°Cto+150°C. Bondingstrength:6–14N/mm 2 ContentsofBottle:50ml ForScrewsandNuts Forthesecuringofscrewsandboltswithhighbondingstrength, alsoforstudsandnuts.SuitableforthreadsuptoM20.Reliably sealshydraulic/pneumaticlinesupto 1 / 2 0 BSP. Temperatureresistantfrom–55°Cto+150°C. Securedpartscannotbedismatledeasily. Sealsgapsupto0,15mmmax. Bondingstrength:11–20N/mm 2 ForSecuringBushesandBallBearings Forbondingofbearings,bushes,boltsandothermachinecom- ponents.Veryfastbondingtohandlingstrength.Temperature resistantfrom–55to+175°C. Whereoil-impregnatedsinteredbushesaretobesecured,the specialinstructionsmustbeobserved. Sealsgapsupto0,15mmmax. Bondingstrength:16–30N/mm 2 ContentsofBottle50ml [...]... intricately-shaped punch guiding holes is shown in fig 7 All apertures in the stripper were drilled, sawn or milled, and the punch guides were cast with FIBRO tooling resin guiding stripper dowel pin 235.1 Fig 7: Guiding stripper with numerous punch guides, cast with FIBRO tooling resin Fig 6: Cast punch guide with jig-bored positioning dowel pins Examples of epoxy-casting and epoxy-bonding work in a progression die... Advantages: – cleaning of components falls away – components do not stick together – welding and soldering possible without rinsing etc –  urface treatments possible without cleaning process s (electro -chemical, cataphoretic) – affords good corrosion resistance – no oxidisation or bacteria-infestation of the lubricant – increased tool life –  xposure to 300 °C results in absolutely residue-free e evaporation . 2·9209·3·1 ° Chemical Tooling Aids H 3 subjecttoalterations  FIBROLIT ® Tooling Resins  andMetalAdhesives FIBROLIT ® Chemical Tooling Aids are. GroundPrecisionComponents F Springs G Elastomer-Bars,-Sheets,-Sections H FIBRO Chemical Tooling Aids  Tooling Resin,MetalAdhesives,  DegreasingAgent,CorrosionProtectionAgent,Oils