B PrecisionGroundPlatesandFlatBars C LiftingandClampingDevices D GuideElements E GroundPrecisionComponents F Springs G Elastomer-Bars,-Sheets,-Sections H FIBROChemicalToolingAids J PeripheralEquipment forPresses,ToolManifacture ConveyorBelts,AssemblyAids K SlideUnits L StandardPartsforMouldMaking A DieSets subjecttoalterations J 2 2·13562·9·1 ° PeripheralEquipment subjecttoalterations J 3 PeripheralEquipment PressandToolsProducts BallBearingInsertsandRails Ifyouneedfastandreliabletoolchanging, youwillfindthatequippingorupdatingyour presswithballbearinginsertsandrailsisthe idealsolution. Withballbearinginsertsandrailsyoucan moveorchangetoolsfast,andaboveall accurately-eveniftheyweighseveraltons. Inthepastthishasoftenbeenanawkward, inconvenientandsometimesevencritical process. Equippingandretrofittingpresstableswith ballbearingrailsisextremelystraightforward asvirtuallyeverypresstablehasfixingslots. Theballbearingrailsaresimplyinsertedand fixedintheseslots. Ballbearinginsertscanbeusedforpress tableswhichdonothavefixingslots.These arefittedinthelocatingsockets. Theballbearingsoftheinsertsandrails willmoveinanydirectionandprojectonly slightlyabovethesurfaceofthepresstable. Theresultisthatonlyslightforceisrequired formovementonthetable.Whenthetoolis clampedinplaceitsitsonthetableandthe clampingpressurecausestheballbearings toretractintotheirsockets. Rollerinsertsandrollerrails Rollerinsertsandrailswillcarrytwicethe loadofballbearinginsertsandrailsand ensurepreciselinearmovementofthe tool.Thislineartechnologyrequiresprecise positioningofthetoolwhenitistransferred tothetoolbench. Rollerrailsareusedespeciallyonpresses withstationarymountingdevices. Thespecialrollerbearingtechnologyopera- tesreliablyathightemperatures(200°C). Unlikeballbearingrails,rollerrailscanbe usedintoolbaseplates,i.e.installedupside down. ConveyorBelts Ourconveyorbeltsaredesignedforuseina widevarietyofproductionapplications. Thereisabeltwidthandlengthtosuit almosteveryapplication. Theconveyorbeltsarepoweredbyanelec- tricmotor,whichiselectronicallyregula- tedtoprovidebeltspeedsfrom0.02to30 metresperminute. Themotorcanbemountedhorizontallyor vertically,oneithersideofthebeltforeither directionofmovement.Conveyorbeltsare availablewithorwithoutprofilesacrossthe belt.Conveyoredgerailsarealsoavailablein arangeofdesigns. Pneumaticconveyors Thispneumaticconveyorisuniqueandis patented.Itwas designedtoprovideaneffectiveand affordablesolutiontotheproblemsof conveyingpartsanddisposingofwaste. Thisbeltlesssystemconveysstampingsand wastefromthetoolareabyvibrationalone. 2· 17432·2002·1 ° subjecttoalterations J 4 2· 17437·2002·1 ° subjecttoalterations J 5 Contents Page 2·13567·2007·3 ◽ BallBearingInserts J 7 withoutcollar 2198.32. BallBearingInserts J 7 withcollar 2198.33. BallBearingRails J 7 2198.42. Rollerinserts J 8 withoutcollar 2198.34. Rollerinserts J 8 withcollar 2198.35. Rollerrails J 8 2198.44. SpringmountedRollers J 9 2198.50.55. subjecttoalterations J 6 Contents 2·13568·2007·3 ◽ Page Pneumaticcontrolled J 23– J 26 Conveyors 2199.03 2199.10 2199.40 2199.70 Electricallycontrolled J 11 – J 21 ConveyorBelts 2195.301. 2195.302. 2195.401. 2195.402. subjecttoalterations J 7 1,5 m H9 ød t +0,2 max. øe 1,5 m H9 ød +0,1 t l +0,2 øe 2·12611· 2007·2 ◽ 2198.32./.33. BallBearingInserts 2198.42. BallBearingRails 2198.32. BallBearingInsertswithout collar 2198.33. BallBearingInserts withcollar Note: Thesupportingballbearingsraisethe objecttobemoved(tool)awayfrom thetablesurfaceandreplacethesurface frictionwithrollingfriction.Thissignifi- cantlyreducestheforcerequiredto movethetool. 2198.32. 20 25 10 10 30 24 40 12 14 38 30 63 15 20 44 40 100 20 30 53 Loadcapacity d m[daN] Ball [ e t OrderingCode(example): BallBearingInsertwithoutcollar =2198.32. d =20mm =2198.32.020 OrderNo =2198.32.020 2198.33. 20 25 10 25 3,5 31 24 40 12 30 4 39 30 63 15 35 5 45 40 100 20 50 6 54 Loadcapacity d m[daN] Ball [ e t l OrderingCode(example): BallBearingInsertwithcollar =2198.33. d =24mm =2198.33.024 OrderNo =2198.33.024 2198.42.BallBearingRails Note: Theballbearingrailsarepushedintothe DIN650T-shapedgroovesinthepresstable andarefixedinplacebytheclampingpiece. Thesizeandnumberoftheballbearingrailsis determinedbythesizeoftheT-shapedgroove andtheload-bearingcapacityrequired.Once thetoolisclampedinplace,itliesonthepress tableandtheclampingpressurepressesthe ballbearingsintotheholes. OrderingCode(example): BallBearingRail =2198.42. forDIN650T-shapedgroove =2198.42.18. L =105mm =2198.42.18.105 OrderNo =2198.42.18.105 insertioninahole orablindhole *T-shapedgroovesarenotabsolutelynecessary. 2198.42. 18 75 105 3 10 1,5 30 12 30 35 14,5 28 190 135 3 15 1,5 46 20 48 45 19 100 140 4 250 180 4 125 1755 3202255 150 210 6 380 270 6 200 280 8 500 360 8 250 350 10 630 450 10 Loadcapacity Balls Loadcapacity Balls a m[daN] L Number [ f b*c* h x y a m[daN] L Number [ f b* c* h x y 22 120 120 3 12 1,537 16 38 40 14,5 36 300 150 3 201,556 25 61 50 24,5 160 160 4 400 200 4 200 200 5 500 250 5 240 240 6 600 300 6 320 320 8 800 400 8 400 40010 1000 500 10 Loadcapacity Balls Loadcapacity Balls a m[daN] L Number [ f b*c* h x y a m[daN] L Number [ f b* c* h x y subjecttoalterations J 8 2198.35. 20 50 10 25 3,5 31 24 80 13 30 4 39 30 125 16 35 5 45 40 200 19 50 6 54 2198.34. 20 50 10 10 30 24 80 13 14 38 30 125 16 20 44 40 200 19 30 53 1,5 m H9 ød t +0,2 max. øe 1,5 m H9 ød +0,1 t l +0,2 øe 2·12609· 2007·2 ◽ Rollerinserts 2198.34./.35. Rollerrails 2198.44. 2198.34. Rollerinsertswithoutcollar 2198.35. Rollerinsertswithcollar Note: Rollerinsertsprovidedoublethecapacity ofballbearinginserts. Torsionprotectionisprovidedbythe customer. Loadcapacity d m[daN] Roller [ e t OrderingCode(example): Rollerinsertswithoutcollar =2198.34. d =20mm =2198.34.020 OrderNo =2198.34.020 Loadcapacity d m[daN] Roller [ e t l OrderingCode(example): Rollerinsertswithcollar =2198.35. d =24mm =2198.35.024 OrderNo =2198.35.024 2198.44.Rollerrails Note: Rollerrailsprovidedoublethecapacity ofballbearingrails.Theyensureprecise linearmovementofthetool. Unlikeballbearingrails,rollerrailscan beusedintoolbaseplates,i.e.installed upsidedown. OrderingCode(example): Rollerrails =2198.44. forT-Nut18mmDIN650=2198.44.18. L =105mm =2198.44.18.105 OrderNo =2198.44.18.105 insertioninaholeorablind hole *T-shapedgroovesarenotabsolutelynecessary. 22 240 120 3 13 1,537 16 38 40 14,5 36 600 150 3 191,556 25 61 50 24,5 320 160 4 800 200 4 400 200 5 1000 250 5 480 240 6 1200 300 6 640 320 8 1600 400 8 800 40010 2000 500 10 Loadcapacity Rollers Loadcapacity Rollers a m[daN] L Number [ f b* c* h x y a m[daN] L Number [ f b* c* h x y 2198.44. 18 150 105 3 10 1,530 12 30 35 14,5 28 380 135 3 161,546 20 48 45 19 200 140 4 500 180 4 250 1755 6302255 300 210 6 750 270 6 400 280 8 1000 360 8 500 350 10 1250 450 10 Loadcapacity Rollers- Loadcapacity Rollers a m[daN] L Number [ f b* c* h x y a m[daN] L Number [ f b* c* h x y subjecttoalterations J 9 SpringmountedRollers 2198.50.55. toVWStandard 2198.50.55.01 Execution1 Material:Steel 2198.50.55.02 Execution2 Material:Steel 2198.50.55.03 Execution3 Material:Steel 2·21400·2007·1 ◽ sparepart sparepart sparepart subjecttoalterations J 10 2·21401·2007·1 ◽ . subjecttoalterations J 2 2·13562·9·1 ° Peripheral Equipment subjecttoalterations J 3 Peripheral Equipment PressandToolsProducts BallBearingInsertsandRails. G Elastomer-Bars,-Sheets,-Sections H FIBROChemicalToolingAids J Peripheral Equipment forPresses,ToolManifacture ConveyorBelts,AssemblyAids