Tài liệu Controllable Gas Springs P2 ppt

2489.00.41.32 Controllable Gas Springs Control system 2489.00.41.32 2489.00.41.32 2489.00.41.32.1 3/2 way valve 3/2-Wegeventil 2489.00.41.32.2 Connector Steckdosesocket 18 Elektro-pneumatisches Electro-pneumatic valve Ventil 20,5 M5(2x) 44,5 10 ) 2x ,4( ø4 19 57 2489.00.41.32.3 Bright seal Dichtung leuchtende 98 60 45 26,5 2489.00.41.32.4 2489.00.41.14 Muffler for solenoid Schalldämpfer für valve CPE Magnetventil CPE G 1/4 (3x) Technical data: 12 Fluid: Air or inert gas, filtered oily or dry 32,5 Voltage: 24V - (1.5 W) 69 121 – the valve is supplied complete with muffler – One valve can control up to Gas Springs or one valve block (KF+KP system) Connetion symbol: socket Connetion symbol: valve Normally closedgeschlossen when GL control Grundstellung air assistance ohne Steuerhilfsluft GL + 24V press control 24Vfrom von Pressensteuerung 12 S2 Y1 2 PE PE 2·17269· 2001· 1  ▼ PE2 - -Ground Masse Subject to alterations 31 Controllable Gas Springs Filling and Emptying gas, KF Filling and Emptying gas, KF 2·17270· 2001· 1  ▼ KF Gas Springs have to be connected to a control fitting for filling and checking the gas pressure For each KF Gas Spring one hose is required for filling and emptying This hose is connected to the control fitting via a distributor block We recommend the use of the micro hose system (2480.00.23./24 see pp 38-39) and the correct connectors As supplied, connections & of the KF Gas Spring are closed off with blanking plugs The filling valve in connection must be removed before the hose system is installed 32 Subject to alterations Controllable Gas Springs Filling and Emptying gas, KF Beispiel of füraein Minimess-Schlauchsystem (2480.00.23./24.) drei KF-Gasdruckfedern Example micro hose system (2480.00.23./24.) for three KFfür Gas Springs 6 Order no Description KF gas springs Control unit G 1/8" distributor block with ports Gauging coupling with valve G /4" Hose straight – straight Gauging coupling with G 1/8" Valve Order no 2489.14.01500.031 2480.00.31.01 2480.00.24.34 2480.00.24.03 2480.00.23.01.xxxx 2480.00.24.01 Page 24 37 39 39 38 39 2·17271· 2001· 2  ▼ Item No 1   2   3   4   5   Subject to alterations 33 Controllable Gas Springs Filling and Emptying gas, KF + KP Filling and Emptying gas, KF+KP These have to be connected to each other for checking or modifying the filling pressure of KF Gas Springs There are two hoses for each KF Gas Spring - one to fill it and one to empty it The micro hose system (2480.00.23./24 see p 38-39) is used for port A more robust hose is required for the connection between port of the KF Gas Spring, the valve block and port of the KP Gas Spring We recommend our 24° cone hose system (2480.00.25./26 see p 40-42) 2·17272· 2001· 1  ▼ A KF+KP system is filled in two stages First the lower gas compartment of the KP Gas Spring is filled and then the KF Gas Springs If the valve block and the KP Gas Spring are mounted in a tool, control units may be used to make the job of filling and emptying the system easier As supplied, connections & of the KF Gas Spring are closed off with blanking plugs The filling valve in connection must be removed before the hose system is installed 34 Subject to alterations Controllable Gas Springs Filling and Emptying gas, KF + KP Example of a KF + KP system with four active gas springs and one passive gas spring 9 12 C 11 13 10 Order no Quantity 2 10 11 Description KF Gas Spring KP Gas Spring Control unit Valve block without pressure gauge Distributor block G 1/8" 24° cone hose 90°/90° Connector thread G 1/8" 24° cone hose 90°/straight Gauging hose straight/straight Gauging hose, 90°/straight Gauging coupling with valve G 1/8" Gauging coupling with valve G 1/4" Connector thread G 1/4" Order no 2489.14.01500.030 2489.16.01500 2480.00.31.01 2489.00.47.01 2480.00.24.33 2480.00.25.03.xxxx 2480.00.26.03 2480.00.25.02.xxxx 2480.00.23.01.xxxx 2480.00.23.02.xxxx 2480.00.24.01 2480.00.24.02 2480.00.26.04 Page 24 26 37 36 39 41 40 41 38 38 39 39 40 2·17273· 2001· 2  ▼ Item 10 11 12 13 Subject to alterations 35 Controllable Gas Springs Valve block without manometer 2489.00.47.01 Valve block without manometer Valve block without facility for emptying and filling Order no 2489.00.47.01 (Filling pressure 25 -150 bar) 2489.00.47.01 Port Anschluss G 1/ 75 Anschluss Port G 1/ Port Anschluss G 1/ Port C Anschluss C AnschlussEmptying zur Entleerung port ø7 (2x) 84 100 Port Anschluss G 1/ Port Anschluss G 1/ Port Anschluss G 1/ 36 114 130 Anschluss C Port C 2·17274· 2001· 1  ▼ Befüllen Filling port Subject to alterations 2480.00.31.01 Controllable gas springs Control unit with manometer, KF 2480.00.31.01 Control unit Description: The control unit 2480.00.31.01 provides continuous monitoring of the filling pressure of the KF+KP Gas Springs During operation the pressure can be checked in two ways: a) by watching the pressure display b) by automatic monitoring using a membrane pressure switch This turns the machine off or triggers a signal if the pressure drops 50 32 Connection thread for gauging coupling 2480.00.24.02 Note: 27 91 Manometer display Fixing holes Ø 75 45 26 * 2m long filling hose with quick release coupling and gas bottle connector Order no: 2480.00.31.02 (order separately) 86 Port for membrane pressure switch 2480.00.45.01 60 Quick release coupling for compressed air supply* 2·17275· 2001· 1  ▼ Bleeder valve Subject to alterations 37 Controllable Gas Springs Gauging hoses 2480.00.23 2480.00.23.01 2480.00.23.01 Messschlauch beidseitig gerade Gauging hose both ends straight l* 33 17 ø20 ø20 ø5 33 17 Gripping sleeve Klemmhülse Anschlussgewinde Threaded connection S 12,65 x 1,5 (2x) Order no 2480.00.23.01 0200 0300 0400 0500 0630 0800 1000 1200 1500 2000 2500 3000 l* 200 300 400 500 630 800 1000 1200 1500 2000 2500 3000 *other lengths available Shortest factory lengths: without antikink protection : 90 mm antikink protection at one end : 150 mm antikink protection at both ends : 300 mm 2480.00.23.01. .1 2480.00.23.01 .1 Antikink spiral, at one end Knickschutzwendel einseitig 2480.00.23.01. .2 2480.00.23.01 .2 Antikink spiral, at both ends Knickschutzwendel beidseitig l* 2480.00.23.02 33 17 2480.00.23.02 46 17 29 ø20 ø5 MessschlauchGauging hose, one einseitig gerade end straight mit 90°-Winkel 90°-angle Gripping sleeve Klemmhülse ø20 Threaded connection Anschlussgewinde S 12,65 x 1,5 (2x) 2480.00.23.02 .1 2480.00.23.02. .1 Antikink spiral, at oneeinseitig end, straight Knickschutzwendel gerade Order no 2480.00.23.02 0200 0300 0400 0500 0630 0800 1000 1200 1500 2000 2500 3000 l* 200 300 400 500 630 800 1000 1200 1500 2000 2500 3000 *other lengths available Shortest factory lengths: without antikink protection: 90 mm antikink protection at one end : 150 mm antikink protection at both ends : 300 mm 2480.00.23.02 .2 2480.00.23.02. .2 Antikink spiral, at both ends Knickschutzwendel beidseitig 2480.00.23.02 .3 2480.00.23.02. .3 Antikink spiral, at oneeinseitig end, 90°90° Knickschutzwendel 2480.00.23.03 2480.00.23.03 Gauging hose - -both ends 90°-angle Messschlauch beidseitig mit 90°-Winkel Gripping sleeve Klemmhülse ø20 2480.00.23.03. .1 2480.00.23.03 .1 Knickschutzwendel Antikink spiral, at oneeinseitig end 46 17 29 29 17 ø5 l* 46 ø20 Threaded connection Anschlussgewinde S 12,65 x 1,5 (2x) Order no 2480.00.23.03 0200 0300 0400 0500 0630 0800 1000 1200 1500 2000 2500 3000 l* 200 300 400 500 630 800 1000 1200 1500 2000 2500 3000 *other lengths available Shortest factory lengths: without antikink protection : 105 mm antikink protection at one end : 150 mm antikink protection at both ends : 300 mm 2·17276· 2001· 2  ▼ 2480.00.23.03. .2 2480.00.23.03 .2 Knickschutzwendel beidseitig Antikink spiral, at both ends 38 Subject to alterations 2480.00.24./.40 Controllable Gas Springs Gauging couplings, distributor block Gauging coupling 2480.00.24.01 with valve 2480.00.24.03 without valve A/F Installation dimensions 2480.00.23.12.01 Hose clamp for gauging hose DN2 (Ø5 mm) for connecting to Gas Spring l1 08 10 08 10 20 Note: The gauging coupling with valve is used in standard permanent connections The valveless gauging coupling is used in systems where changes to the filling pressure are necessary on a regular basis (e.g die cushions) 2480.00.24.34 Installation dimensions 35 l 22 21 22 21 in m A/F 14 19 14 19 R for connecting to Gas Spring Order No G d 2480.00.24.01 G 1/8 14 2480.00.24.02 G 1/4 19 2480.00.24.03 G 1/8 14 2480.00.24.04 G 1/4 19 75 Gauging coupling 2480.00.24.02 with valve 2480.00.24.04 without valve 2480.00.24.31 Distributor block G 1/8 ports 2192.50.04.012 self-tapping screw A M4x12 DIN 7516 40 40 A/F41 20 Distributor block G 1/8 ports Material: Polyamide Note: Supplied without screws ø6,5 (x2) Connection (x4) Anschluss GG1//88(x4) Note: self-tapping Diameter of hole for selftapping screw = 3,6 mm 24 2480.00.24.33 Distributor block G 1/8 14 ports 2480.00.23.13 Anti-scuff spiral for subsequent installation over hoses and tubing Order No l in mm 2480.00.23.13.0001 1000 2480.00.23.13.0002 2000 2480.00.23.13.0005 5000 2480.00.23.13.0010 10000 Inner-Ø mm For hose/tubing outer-Ø max 5-25 mm Temperature range -30 °C to +100 °C Material: Polyamide 2·17277· 2001· 1  ▼ Description: The anti-scuff spiral is used to protect against abrasion, is resistant to air, water, oil, hydraulic fluids petrol and other liquids Subject to alterations 39 Controllable Gas Springs 24° cone threaded connectors (DIN 2353/DIN EN ISO 8434-1) 2480.00.26.  2480.00.26.03 2480.00.26.04 Connector thread-G1/8 Connector thread-G1/4 M12x1,5 ø6 ø4 M12x1,5 ø6 ø4 12 29 10 SW 19 29 14 SW 14 G /8 1) G /4 19 1) 14 Elastic seal ED 1) 1) Elastic seal ED T-shaped swivel coupling, complete 26 26 26 SW 14 SW 14 2) ø6 M12x1,5 2) SW 14 SW 14 SW 14 SW 14 2) 2) 2) ø6 M12x1,5 ø6 M12x1,5 O-Ring 2) 21 14 SW 14 26 ,5 x1 16 12 ø6 ø 19 12 SW 12 ø4 ø6 M12x1,5 2480.00.26.24 L-shaped swivel coupling, complete 21 14 ø4 ø6 M12x1,5 2480.00.26.23 90° swivel coupling, complete ø4 ø6 M12x1,5 2480.00.26.22 45° swivel coupling, complete M 2480.00.26.21 O-Ring 2) ø6 M12x1,5 O-Ring 2) O-Ring 2480.00.26.25 2480.00.26.26 2480.00.26.27 2480.00.26.28 Hose to hose adapter, straight 90° hose to hose adapter T-shaped hose to hose adapter Adapter, K Hose to hose 10 SW 12 12 19 SW 12 ø4 ø6 M12x1,5 (3x) ø4 ø6 M12x1,5 (4x) 2·17278· 2001· 1  ▼ M12x1,5 (2x) ø4 ø6 12 19 SW 12 12 19 M12x1,5 (2x) 24 ø4 ø6 SW 12 40 Subject to alterations Controllable Gas Springs 24° cone threaded connectors (DIN 2353/DIN EN ISO 8434-1) 2480.00.25.01 DN M12x1,5 Hose with seal cones with union nuts and O-ring (straight/straight) SW 14 43 ø11 * Shortest factory lengths: 140 mm Minimum bending radius R40 43 SW 14 M12x1,5 2480.00.25 l 1* Dimension I1 specified in the order, e.g 765 mm, gives order no 2480.00.25.01.0765 43 SW 14 M12x1,5 DN Hose seal cones with union nuts and O-ring (90° elbow/straight) 50 ø11 2480.00.25.02 30 SW 14 M12x1,5 l 1* Dimension I1 specified in the order, e.g 765 mm, gives order no 2480.00.25.02.0765 DN Hose seal cones with union nuts and O-ring (90° elbow at both ends) 50 ø11 2480.00.25.03 50 SW 14 30 30 SW 14 M12x1,5 M12x1,5 l 1* Dimension I1 specified in the order, e.g 765 mm, gives order no 2480.00.25.02.0765 SW 14 M12x1,5 43 17 DN Hose seal cones with union nuts and O-ring (45° elbow/straight) 62 SW 14 ø11 2480.00.25.04 M12x1,5 l 1* Dimension I1 specified in the order, e.g 765 mm, gives order no 2480.00.25.03.0765 ø11 SW 14 17 62 17 Hose seal cones with union nuts and O-ring (45° elbow at both ends) 62 SW 14 DN 2480.00.25.05 M12x1,5 M12x1,5 l 1* Dimension I1 specified in the order, e.g 765 mm, gives order no 2480.00.25.04.0765 ø11 Hose seal cones with union nuts and O-ring (45° elbow / 90° elbow) 62 SW 14 DN 2480.00.25.06 50 2·17279· 2001· 2  ▼ M12x1,5 30 17 SW 14 M12x1,5 l 1* Dimension I1 specified in the order, e.g 765 mm, gives order no 2480.00.25.06.0765 Subject to alterations 41 Controllable Gas Springs, Direct connection dimensions 24° cone threaded connectors (DIN 2353/DIN EN ISO 8434-1) 2480.00.25.12.01 2192.50.04.012 Hose clamp for gauging hose DN5 (Ø11 mm) 2480.00.23.13 self-tapping screw A M4x12 DIN 7516 Material: Polyamide Note: Supplied without screws Anti-scuff spiral for subsequent installation over hoses and tubing Order No l in mm 2480.00.23.13.0001 1000 2480.00.23.13.0002 2000 2480.00.23.13.0005 5000 2480.00.23.13.0010 10000 Inner-Ø mm For hose/tubing outer-Ø max 5-25 mm Temperature range -30 °C to +100 °C Note: self-tapping Diameter of hole for selftapping screw = 3,6 mm Direct connection Hose, straight Adapter 2480.00.26.03 Direct connection with 45° connector 2480.00.26.21 2480.00.26 Material: Polyamide Description: The anti-scuff spiral is used to protect against abrasion, is resistant to air, water, oil, hydraulic fluids petrol and other liquids Direct connection with 90° angle connector 2480.00.26.22 33 51 46 8 M12x1,5 45° 19 10 M12x1,5 34 Direct connection with L-shaped connector 2480.00.26.23 Direct connection hose with 45° adapter 2480.00.26.03 70 33 M12x1,5 (2x) 45° 21 50 46 Direct connection Hose with 90° adapter 2480.00.26.03 Direct connection with T-shaped connector 2480.00.26.24 37 33 M12x1,5 (2x) 2·17280· 2001· 1  ▼ 50 42 42 Subject to alterations Controllable Gas Springs 2·17281· 2001· 1  ▼ Monitoring Process Safety Subject to alterations 43 Controllable Gas Springs System monitoring Overheating protection A bimetallic thermostatic relay should be used for protection against overheating, which will stop the press or prevent locking of the KF gas springs The relay opens if the temperature of the gas spring exceeds 80°C The relay closes again automatically when the gas spring returns to its normal temperature range Operating the gas spring at higher temperatures would shorten its service life In a gas spring system without cooling it is sufficient to fit one gas spring with a thermostatic relay In a cooled gas spring system each spring must have a relay The relays must then be switched sequentially Technical data: Initial position closed Trigger temperature Hysteresis