Tài liệu hạn chế xem trước, để xem đầy đủ mời bạn chọn Tải xuống
1
/ 29 trang
THÔNG TIN TÀI LIỆU
Thông tin cơ bản
Định dạng
Số trang
29
Dung lượng
246,5 KB
Nội dung
Just-In-TimeJust-In-TimeManufacturingManufacturingJust-In-Time Manufacturing? Just-In-Time Manufacturing? What is JIT Manufacturing? What is JIT Manufacturing? Where did it come from? Where did it come from? What are the main principles? What are the main principles? Is it easy to Implement? Is it easy to Implement? What phrase best describes JIT? What phrase best describes JIT? Just-In Time Manufacturing Just-In Time Manufacturing JIT JIT - A philosophy of - A philosophy of continuous improvement continuous improvement that that puts emphasis on prevention rather than correction, puts emphasis on prevention rather than correction, and demands a company wide focus on quality. and demands a company wide focus on quality. JIT JIT - operational management approach to achieve - operational management approach to achieve world class manufacturing. world class manufacturing. JIT JIT - production is based on demand - production is based on demand History of JIT Manufacturing History of JIT Manufacturing Evolved in Japan after World War II, as a result of Evolved in Japan after World War II, as a result of their diminishing market share in the auto industry. their diminishing market share in the auto industry. Toyota Motor Company Toyota Motor Company - Birthplace of the JIT - Birthplace of the JIT Philosophy Under Taiichi Ohno. Philosophy Under Taiichi Ohno. • W. Edwards Deming W. Edwards Deming • 14 points for Management 14 points for Management JIT is now on the rise in American Industries. JIT is now on the rise in American Industries. Principles Of JIT Manufacturing Principles Of JIT Manufacturing Total Quality Management Total Quality Management Production Management Production Management Supplier Management Supplier Management Inventory Management Inventory Management Human Resource Management Human Resource Management Principles Of JIT Manufacturing Principles Of JIT Manufacturing Total Quality Management Total Quality Management Production Management Production Management Supplier Management Supplier Management Inventory Management Inventory Management Human Resource Management Human Resource Management Total Quality Management Total Quality Management Seek long-term commitment to quality efforts Seek long-term commitment to quality efforts with continuous improvement with continuous improvement Quality must be a higher priority than cost Quality must be a higher priority than cost Minimizing waste Minimizing waste Total Quality Management Total Quality Management Eliminate Quality Inspectors Eliminate Quality Inspectors Quality is everyone’s responsibility Quality is everyone’s responsibility Do it right the first time Do it right the first time Principles Of JIT Manufacturing Principles Of JIT Manufacturing Total Quality Management Total Quality Management Production Management Production Management Supplier Management Supplier Management Inventory Management Inventory Management Human Resource Management Human Resource Management Production Management Production Management Pull System vs. Push System Pull System vs. Push System • Pull = Made to order Pull = Made to order • Push = Made for inventory Push = Made for inventory Flexability of the system Flexability of the system Design For Testability – In the process Design For Testability – In the process Poka-Yoke= Mistake-proofing Poka-Yoke= Mistake-proofing Throughout entire process Throughout entire process [...]... Hutchins, D Just-In-Time: Inventory Control Brookfield, VT: Gower Publishing, 1988 O’Grady, P.J Putting the JIT Philosophy Into Practice New York, NY: Nichols Publishing, 1988 Reinfeld, N.V Handbook of Production and Inventory Control Englewood Cliffs, NJ: Prentice-Hall, 1987 Schneiderjans, M.J Advanced Topics In JIT Management: JIT Systems Westport, CT: Greenwood Publishing Group, 1999 Taver, R.W Manufacturing. .. positive manner Supplier Relations at Toyota Toyota communicates their damand for parts 20 days in advance to their suppliers, with the right to change the forecast up to the 10th day Principles Of JIT Manufacturing Total Quality Management Production Management Supplier Management Inventory Management Human Resource Management Inventory Management Eliminate Safety Stock = Zero Inventory... inventory control system Reduction in inventory opens up space Inventory hides problems in a process Water Level = Inventory Rocks = Problems in the system Boat = Company Operations Principles Of JIT Manufacturing Total Quality Management Production Management Supplier Management Inventory Management Human Resource Management Human Resource Management Company-wide Involvement Motivation... pull system throughout the production process Each task in the process seems to take identical length and work content, so everyone is working at the same pace to reduce bottlenecks Principles Of JIT Manufacturing Total Quality Management Production Management Supplier Management Inventory Management Human Resource Management Supplier Management Establish Long Term Relationships with few . Just-In-Time Just-In-Time Manufacturing Manufacturing Just-In-Time Manufacturing? Just-In-Time Manufacturing? What is JIT Manufacturing? . world class manufacturing. world class manufacturing. JIT JIT - production is based on demand - production is based on demand History of JIT Manufacturing