KALMA DRF400 450 workshop manual VDRF03 02GB NEW

Reachstackers 40-45 tonnes Publ no VDRF03.02GB Workshop Manual in original WORKSHOP MANUAL DRF 400-450 A Foreword B Safety C Preventive maintenance Complete machine Workshop manual Engine Transmission Driveline/axle Brakes Steering Suspension Load handling Control system Frame, body, cab and accessories 10 Common hydraulics 11 Common electrics 12 Common pneumatics D Error codes E Schematics F Technical data G Terminologi och Index A Foreword A Foreword Table of Contents A Foreword mm mm mm mm mm mm Foreword About the Workshop Manual General Conditions Storage About the machine version Copyright 3 3 Reading instructions Warning information Important information Read the Operator’s Manual Read the Maintenance Manual Workshop manual contents Function group structure References between different information types Product alternatives and optional equipment Machine card Function descriptions 4 4 8 About the documentation 12 Documentation sections 12 Ordering of documentation 12 Feedback 13 Form for copying 13 Workshop manual DRF 400-450 VDRF03.02GB VDRF03.02GB A Foreword Workshop manual DRF 400-450 A Foreword – Foreword mm mm mm mm mm mm Foreword About the Workshop Manual page – General Thank you for choosing Cargotec as your machine supplier We hope that we will meet your expectations page – Conditions The instructions are based on the use of generally available standard tools All lifting devices, such as slings, straps and ratchet blocks, must meet governing national standards and regulations for lifting devices Cargotec will not accept any responsibility for modifications performed without permission from Cargotec, or in the event of the use of lifting devices, tools or work methods other than those described in this manual page – Storage NOTE The workshop manual should be accessible to service personnel page – About the machine version The information in this publication corresponds to the machine’s design and appearance at the time of delivery from Cargotec Due to customisations, there may be variations and/or deviations Cargotec reserves the right to modify specifications and equipment without prior notice All information and data in this manual are valid at the time of publication D ANGER External equipment must only be used if it is approved by Cargotec Danger to life and property! Only use equipment approved by Cargotec page – Copyright Cargotec Sweden AB Duplication of the content in this manual, in whole or in part, is strictly prohibited without written permission from Cargotec Sweden AB Duplication by any means such as copying, printing, etc., is prohibited Workshop manual DRF 400-450 VDRF03.02GB A Foreword – Reading instructions Reading instructions Warning information page – Warnings inform on potential dangers which can, if the warnings are not heeded, result in personal injury or product damage D ANGER Situation that may result in serious personal injury, possible death, if the instruction is not followed WARN IN G Situation that may result in serious personal injury if the instruction is not followed C AUTION Situation that may result in damage to the product if the instruction is not followed Important information page – Important information marked with NOTE facilitates the work process, operation/handling or increases understanding of the information NOTE Information that is important without being safety related Read the Operator’s Manual page – 000262 The symbol to the left is used in certain cases on the machine and refers to important information in the operator’s manual Read the Operator’s Manual Read the Maintenance Manual 001128 page – The symbol to the left is sometimes found on the machine It refers to important information in the Maintenance Manual Read the Maintenance Manual VDRF03.02GB Workshop manual DRF 400-450 A Foreword – Reading instructions Workshop manual contents page – The Workshop Manual contains information to facilitate maintenance (part replacement) and is a supplement to the Maintenance Manual Accompanying the Workshop Manual is supplier documentation for engine, transmission and drive axle If possible, the Workshop Manual provides reference to supplier documentation instead of printing the same information twice Methods for preventive maintenance and certain checks are found in the Maintenance Manual, no references are given Use the function groups to locate the information in the Maintenance Manual The workshop manual is divided into the following sections A Foreword General information about the workshop manual's purpose, contents and reading instructions as well as survey for feedback of views and any inaccuracies B Safety Keep in mind for your safety C Preventive maintenance Reference to maintenance manual: Preventive maintenance Complete machine Engine Transmission Driveline/axle Brakes Steering Suspension Load handling Control system Frame, body, cab and accessories 10 Common hydraulics 11 Common electrics 12 Common pneumatics D Error codes Error code information and instructions for reading error code information E Schematics Wiring diagrams, hydraulic diagrams and list of electrical components F Technical data Technical data, conversion tables, information for conversion of units G Terminology and index General terminology and abbreviations, explanation of terms and abbreviations that can appear in the sections, index for headings in the manual Technical description, comprehensive function descriptions and a description of the function of components included in the machine, divided into function groups The components used for each function are described under each subfunction Consequently, common components are described in several places, but in general under the first function to use the component Together with the general description is a detailed description of what is unique about the specific subfunction The next subfunction to use the same component only has a description what is unique for the new function Work instructions for corrective maintenance (replacement of components) Workshop manual DRF 400-450 VDRF03.02GB page – A Foreword – Reading instructions Function group structure The information in the manual is divided into a structure of functions at different levels based on machine structure and usage The categories are known as function groups The highest level (called main group) indicates area, such as group Load handling The second level (called two-position) indicates function, such as 7.2 Lifting/lowering The third and fourth levels are used to break down functions into smaller parts (components) The main group and two-position group level structure for the function groups is used for all Cargotec machines, e.g 4.3 Power-assisted brake system Machine-specific function group adaptations are done at the third and fourth group level, e.g 4.3.9 Wheel brake and 4.3.9.1 Disc assembly Function groups (headings) are only included in the documentation of a machine if the machine has that function or component Thus, there may be gaps in function group numbering, e.g the three-position heading level 4.8.7 Oil cooler is included for some machines but not for others The function groups are intended as a search term to be able to find various types of information between different sections and manuals The information of a function group is divided into smaller segments based on type of content, such as description or replacement The Maintenance Manual and Workshop Manual contain different information The Maintenance Manual only contains information required for preventive maintenance and minor troubleshooting The Workshop Manual contains more in-depth information and repair instructions References between sections in the same manual are indicated using section and group number, e.g., "see section Brakes , group 4.3.9 Wheel brake " Reference within a section are indicated with page number, e.g., "see Sensor fuel level, description page 24 " There are no references between the Maintenance Manual and Workshop Manual If more information on a function group is required, search under the same function group in the other manual For more in-depth information on where different types of information are located and what references are made, see References between different information types page VDRF03.02GB Workshop manual DRF 400-450 22 F Technical data – Technical data Conversion table, weight page – Unit g kg t oz lb g 0.001 0.000001 0.03527 0.0022 kg 1000 0.001 35.273 2.20459 t 1000000 1000 35273 2204.59 oz 28.3495 0.02835 0.000028 0.0625 lb 453.592 0.45359 0.000454 16 1 tonne (metric) = 1.1023 ton (US) = 0.9842 ton (UK) Conversion table, pressure page – Unit kp/cm2 bar Pa = N/m2 kPa lbf/in2 lbf/ft2 0.98067 98066.5 98.0665 14.2233 2048.16 bar 1.01972 100000 100 14.5037 2088.6 Pa = N/ m2 0.00001 0.001 0.001 0.00015 0.02086 kPa 0.01020 0.01 1000 0.14504 20.886 lbf/in2 0.07032 0.0689 6894.76 6.89476 144 lbf/ft2 0.00047 0.00047 47.88028 0.04788 0.00694 kp / cm2 kg/cm2 = 735.56 Torr (mmHg) = 0.96784 atm VDRF03.02GB Workshop manual DRF 400–450 G Terminology and index G Terminology and index Table of Contents G Terminology and index mm mm mm mm mm mm Terminology and index Terminology Index Workshop manual DRF 400–450 VDRF03.02GB VDRF03.02GB G Terminology and index Workshop manual DRF 400–450 G Terminology and index – Terminology and index Terminology and index mm mm mm mm mm mm Terminology page – Term Description Accumulator Reservoir that stores (accumulates) pressure for i.e hydraulic functions Anti-corrosion compound Prevents oxidation, in simple terms, rustproofing Attachment The part of the machine that grips the load when lifting Axle distance Distance between drive axle and steering axle Bar Unit to express pressure Battery disconnector Cuts off current from battery Boom Lift boom movable vertically and longitudinally Bracket for attachment Bottom lift-attachment Vertically adjustable "lifting jacks" for the handling of loads Grabs the load from below Buzzer Acoustic alarm to catch the operator’s attention Control valve Valves that can be used to control something, e.g., release pressure and thus lower a boom or a fork Also see control valve Daily inspection The actions that should be performed daily to ensure the machine’s functionality Decitonne Tenth of a tonne; measure of the machine’s lift capacity Display "Window" showing digital information on steering wheel panel in cab Drive axle Driving axle that receives the torque from the drivetrain Drivetrain Parts in the machine involved in power transmission; engine, torque converter, transmission, propeller shaft and drive axle with differential and hub reduction Dust reservoir The air filter collects the coarsest particles in a dust reservoir, which empties automatically while driving ECC Electric Climate Control Climate control system with thermostat-controlled cooling, dehumidification and heating EHC Electric Heat Control Heater system with automatic heating control Electrolyte level Fluid level in battery cells Environmental waste Used oils, filters, etc., must be handled according to governing national laws and regulations Expansion tank Tank for coolant Fixed displacement Pump with fixed pump volume Hanging load Raised load Hub reduction Type of final drive (often next to drive wheel) that reduces rpm and increases torque from the drivetrain Hydraulic oil Oil for hydraulic system See specifications in section F Technical data Hydraulic oil pump Pump in the hydraulic system Workshop manual DRF 400–450 VDRF03.02GB G Terminology and index – Terminology and index Term Description Hydraulic system System that uses oil pressure to transfer power to different functions Indicator Manual “sensor”, for example, shows that a filter is clogged and needs to be changed LC Load centre Levelling Attachment is tilted, for example, if load stands on uneven ground Lift capacity Indicates machine’s maximum lifting capacity Lifting point Attaching point for lifting device when lifting an object Low emission engine Engine with low emissions of hazardous substances Manufactured in accordance with regulations Machine model Machine type Indicated as, for example: DRF 400-450 See also type designation Main fuse Located by battery Cuts off current to all systems in machine Maintenance Periodic maintenance operations so that the machine functions safely and lasts well OP Overload Protection Overload system to warn in case of overloading of machine Operating time Number of hours machine has been in operation, shown on hour meter in cab Option Optional equipment for machine Overload system See OP (Overload Protection) Pilot oil pressure A low control pressure to, for example, a valve Planetary gear Type of gearbox with the gears in constant mesh Product alternative One of several alternatives selected for a machine, i.e engine alternative Proportional valve An electromagnetically controlled valve If a current is applied, the valve is activated in proportion to the current’s amplitude In simple terms, infinitely variable valve, as opposed to on/off valve For example, on the transmission valve housing Reachstacker Machine with special top lift attachment for containers Refrigerant Fluid/gas in the climate control system Must only be handled by authorised trained personnel Rotation yoke Rotating unit on attachment, rotates attachment in relation to lift boom Securing machine for transport Actions before transporting machine Serial number Unique machine designation On the machine plate Service position How machine should be safely positioned before service may be started Servo A small user movement results in a big machine movement, e.g., power steering Servo pressure A low control pressure to control a higher pressure, for example to a valve Side shift Parallel sideways movement of attachment Solenoid valve An electro magnetically controlled valve See also proportional valve Spirit Delta Enclosed type of cab Spreading Widening of attachment Start-up Start-up procedure for the control system (from de-energised to energised) VDRF03.02GB Workshop manual DRF 400–450 G Terminology and index – Terminology and index Term Description Steering axle Wheel axle with steering Tilting The load is tilted forwards or backwards Torque converter Hydraulic, stepless clutch Transmission oil Oil for gearbox and torque converter See specifications in section F Technical data Twistlocks Four lock pins - one in each corner of the attachment - pushed down in corresponding holes in the container and twisted to lock the container when lifting Type designation Indicates machine type and capacity See also machine model Valve spool Movable part in valve Determines oil’s path Variable displacement Adjustable volume (capacity) of a pump Variable pump Pump with adjustable flow rate Wet brakes Brake friction plates in an oil bath Working hydraulics All load handling functions, i.e lift and lower, tilt, side shift, spreading and levelling Workshop manual DRF 400–450 VDRF03.02GB G Terminology and index – Terminology and index Index page – Designation Section Group A near accident is a warning! B Safety - About the documentation A Foreword - About the machine version A Foreword - About the Workshop Manual A Foreword - Accelerator pedal Engine 1.1.2 Accumulator Brakes 4.3.4 Accumulator charging valve Brakes 4.3.3 Accumulator charging valve Brakes 4.8.4 Accumulator drain valve 10 Common hydraulics 10.2.1 Accumulator servo circuit Load handling 7.2.4 Accumulator servo circuit Load handling 7.3.4 Air cleaning system Engine 1.6.1 Air distributor Frame, body, cab and accessories 9.4.14 Air intake and exhaust outlet Engine 1.6 Air pollution B Safety - Air suspension Frame, body, cab and accessories 9.3.5 Air vents Frame, body, cab and accessories 9.4.15 Alternator 11 Common electrics 11.4 Alternator 11 Common electrics 11.4.1 Armrest Frame, body, cab and accessories 9.3.8 ATTACH Control system 8.4.9 Attachment relief valve 10 Common hydraulics 10.2.2 Attachment relief valve Load handling 7.4.8 Attachment relief valve Load handling 7.5.11 Attachment relief valve Load handling 7.6.11 Attachment relief valve Load handling 7.7.10 Attachment relief valve Load handling 7.8.9 Auxiliaries 10 Common hydraulics 10.7 Axial piston pump with variable displacement 10 Common hydraulics 10.4.2 Back cushion Frame, body, cab and accessories 9.3.2 Batteries 11 Common electrics 11.3 Battery disconnector 11 Common electrics 11.2.1 VDRF03.02GB Workshop manual DRF 400–450 G Terminology and index – Terminology and index Designation Section Group Body Frame, body, cab and accessories 9.13 BOOM Control system 8.4.8 Brake fluid filter Brakes 4.3.2 Brake fluid filter Brakes 4.5.2 Brake fluid filter Brakes 4.8.12 Brake fluid pump Brakes 4.3.1 Brake fluid pump Brakes 4.5.1 Brake fluid pump Brakes 4.8.3 Brake fluid tank Brakes 4.8.1 Brake light Frame, body, cab and accessories 9.6.4 Brake pedal Brakes 4.1.1 Brake system fluid Brakes 4.8.14 Brake valve Brakes 4.3.5 Brakes Brakes Breather filter Brakes 4.8.11 Breather filter hydraulic oil tank 10 Common hydraulics 10.6.6 Buzzer Frame, body, cab and accessories 9.2.4 Buzzer, automatic spreading 20'-40' Load handling 7.5.13 Bypass Control system 8.2.2 CAB Control system 8.4.3 Cab fan Frame, body, cab and accessories 9.4.3 Cab frame Frame, body, cab and accessories 9.10.1 Cab interior Frame, body, cab and accessories 9.11 Cab structure and suspension Frame, body, cab and accessories 9.10 Cab undercarriage Frame, body, cab and accessories 9.10.3 Cables 11 Common electrics 11.5.5 Calibration Control system 8.5.2 CAN bus drivetrain 11 Common electrics 11.6.3 CAN/POWER Control system 8.4.1 CAN-bus 11 Common electrics 11.6.1 Central lubrication Frame, body, cab and accessories 9.14 Circuit diagram, description E Diagram 11 Circuit diagrams, compilation E Diagram 11 CLIMATE Control system 8.4.4 Workshop manual DRF 400–450 VDRF03.02GB G Terminology and index – Terminology and index Designation Section Group Clothing, etc B Safety - Collecting block, filtered returns 10 Common hydraulics 10.5.4 Collecting block, unfiltered returns 10 Common hydraulics 10.5.5 Common electrics 11 Common electrics 11 Common electrics E Diagram 11 Common hydraulics 10 Common hydraulics 10 Common hydraulics E Diagram 10 Communication 11 Common electrics 11.6 Communication between PC and machine 11 Common electrics 11.6.4 Complete machine Complete machine - Complete machine, description Complete machine - Component designations E Diagram 11 Compressor Frame, body, cab and accessories 9.4.7 Condenser Frame, body, cab and accessories 9.4.8 Conditions A Foreword - Container counter Load handling 7.10.3 Control lever Load handling 7.1.1 Control system Control system Control system D Error codes Control unit transmission Transmission 2.8.1 Control unit, engine Engine 1.9.1 Control units 11 Common electrics 11.5.3 Control valve attachment Load handling 7.4.3 Control valve attachment Load handling 7.5.3 Control valve attachment Load handling 7.6.3 Control valve attachment Load handling 7.7.5 Control valve attachment Load handling 7.8.3 Control valve lift, lower and extension Load handling 7.2.5 Control valve lift, lower, extension Load handling 7.3.5 Control valve mini-wheel/joystick control Steering 5.2.10 Controls and instruments Engine 1.1 Controls and instruments Transmission 2.1 Controls and instruments Brakes 4.1 Controls and instruments Steering 5.1 VDRF03.02GB Workshop manual DRF 400–450 G Terminology and index – Terminology and index Designation Section Group Controls and instruments Load handling 7.1 Controls and instruments Control system 8.1 Controls and instruments Frame, body, cab and accessories 9.1 Conversion table, area F Technical data - Conversion table, length F Technical data - Conversion table, pressure F Technical data - Conversion table, SI-units F Technical data - Conversion table, weight F Technical data - Conversion table, volume F Technical data - Coolant Engine 1.7.7 Coolant B Safety - Cooling fan Engine 1.7.5 Cooling fan 10 Common hydraulics 10.6.3 Cooling fan Brakes 4.8.8 Cooling system Engine 1.7 Cooling system Transmission 2.7 Copyright A Foreword - Counterweights Frame, body, cab and accessories 9.13.4 Damping block, tilt Load handling 7.7.3 Data and volume F Technical data - Diagnostics Control system 8.4 Distribution block Frame, body, cab and accessories 9.14.2 Distribution of electricity 11 Common electrics 11.5 Documentation sections A Foreword - Doors Frame, body, cab and accessories 9.10.2 Drive axle Driveline/axle 3.3 Drive axle block Brakes 4.3.6 Drive axle block Brakes 4.8.5 Driveline/axle Driveline/axle Driving direction indicator Frame, body, cab and accessories 9.6.6 Electric heater Frame, body, cab and accessories 9.3.3 Electric motors B Safety - Electric protection 11 Common electrics 11.2 Electronic box 11 Common electrics 11.5.2 Workshop manual DRF 400–450 VDRF03.02GB 10 G Terminology and index – Terminology and index Designation Section Group Engine Engine Engine D Error codes ENGINE Control system 8.4.6 Engine control system Engine 1.9 Engine error codes (engine alternative Cummins QSM11) D Error codes Engine heater Engine 1.7.10 Engine temperature sensor Frame, body, cab and accessories 9.4.6 Entertainment and communication Frame, body, cab and accessories 9.8 Environment B Safety - Error code menu Control system 8.1.10 Error code menu, description D Error codes - Error codes D Error codes - Error codes engine (engine alternative Volvo) D Error codes Error codes engine, general D Error codes Error codes machine D Error codes Error codes, explanation D Error codes - Error codes, transmission D Error codes Exhaust system Engine 1.6.3 Expansion valve Frame, body, cab and accessories 9.4.11 Extension Load handling 7.3 Extension cylinder Load handling 7.3.8 EXTRA Control system 8.4.11 Feedback A Foreword - Fire and explosion risks B Safety - Fire extinguisher Frame, body, cab and accessories 9.2.3 Flashing hazard lights Frame, body, cab and accessories 9.6.7 Flashing hazard lights Frame, body, cab and accessories 9.7.2 Flex plates Transmission 2.2.1 Floor covering Frame, body, cab and accessories 9.11.4 Fluid or gas under pressure B Safety - Footstep and rail Frame, body, cab and accessories 9.13.3 Foreword A Foreword - Form for copying A Foreword - Frame Frame, body, cab and accessories 9.12 VDRF03.02GB Workshop manual DRF 400–450 G Terminology and index – Terminology and index 11 Designation Section Group Frame, body, cab and accessories Frame, body, cab and accessories Fresh air and recirculation damper Frame, body, cab and accessories 9.4.2 Fresh air filter Frame, body, cab and accessories 9.4.1 Fuel system Engine 1.2 Fuel system B Safety - Fuel tank Engine 1.2.1 Function descriptions A Foreword - Function group structure A Foreword - Fuses 11 Common electrics 11.2.2 Gear pump with fixed displacement 10 Common hydraulics 10.4.1 Gear selector and multi-function lever Transmission 2.1.1 Gear selector and multi-function lever Frame, body, cab and accessories 9.1.1 General A Foreword - General B Safety - General B Safety - General safety information B Safety - Glass/windows/mirrors Frame, body, cab and accessories 9.9 Headlights Frame, body, cab and accessories 9.6.1 Heat exchanger cooling Frame, body, cab and accessories 9.4.13 Heat exchanger heat Frame, body, cab and accessories 9.4.4 Heating, ventilation and air conditioning Frame, body, cab and accessories 9.4 Height limitation Control system 8.2.4 Hood engine compartment Frame, body, cab and accessories 9.13.2 Horn Frame, body, cab and accessories 9.7.1 Hoses, pipes and valves 10 Common hydraulics 10.5 HYD Control system 8.4.5 Hydraulic and brake systems, depressurising B Safety - Hydraulic cylinders 10 Common hydraulics 10.7.1 Hydraulic diagram combi yoke (part of 3) E Diagram 10 Hydraulic diagram combi yoke (part of 3) E Diagram 10 Hydraulic diagram combi yoke (part of 3) E Diagram 10 Hydraulic diagram sliding cab E Diagram 10 Hydraulic diagram sliding cab and support jacks E Diagram 10 Hydraulic diagram, basic machine E Diagram 10 Workshop manual DRF 400–450 VDRF03.02GB 12 G Terminology and index – Terminology and index Designation Section Group Hydraulic diagram, cab lift and support jacks E Diagram 10 Hydraulic diagram, joystick control E Diagram 10 Hydraulic diagram, top lift E Diagram 10 Hydraulic diagram, top lift, tilt lock and controllable tilt E Diagram 10 Hydraulic diagram, top lift, tilt lock and controllable tilt and hydraulic levelling E Diagram 10 Hydraulic diagrams, compilation E Diagram 10 Hydraulic oil 10 Common hydraulics 10.6.8 Hydraulic oil cooler 10 Common hydraulics 10.6.2 Hydraulic oil fine-filter 10 Common hydraulics 10.6.9 Hydraulic oil pump Steering 5.2.1 Hydraulic oil pump Load handling 7.2.1 Hydraulic oil pump Load handling 7.3.1 Hydraulic oil pump Load handling 7.4.1 Hydraulic oil pump Load handling 7.5.1 Hydraulic oil pump Load handling 7.6.1 Hydraulic oil pump Load handling 7.7.1 Hydraulic oil pump Load handling 7.8.1 Ignition switch Engine 1.1.1 Important information A Foreword - Initiation Control system 8.5.1 Instrument and control panels Frame, body, cab and accessories 9.11.1 Insulation Frame, body, cab and accessories 9.11.5 Intercooler Engine 1.6.4 Interior details, plastic Frame, body, cab and accessories 9.11.2 Interior details, textile Frame, body, cab and accessories 9.11.3 Interior lighting Frame, body, cab and accessories 9.6.12 Joystick Steering 5.1.3 Kalmar CAN Customer Gateway 11 Common electrics 11.6.6 Levelling Load handling 7.8 Levelling cylinders Load handling 7.8.7 Lift boom Load handling 7.2.10 Lift boom Load handling 7.3.10 Lift boom Load handling 7.7.8 VDRF03.02GB Workshop manual DRF 400–450 G Terminology and index – Terminology and index 13 Designation Section Group Lift capacity and dimensions F Technical data - Lift cylinder Load handling 7.2.8 Lifting equipment B Safety - Lifting heavy components B Safety - Lifting jacks Load handling 7.9.2 Lifting/lowering Load handling 7.2 Lighting system Frame, body, cab and accessories 9.6 LIGHTS Control system 8.4.2 Lines Frame, body, cab and accessories 9.14.3 Link arm Steering 5.2.6 Load carrier Load handling 7.9 Load centre limitation Control system 8.2.3 Load handling Load handling Lock valve, tilt Load handling 7.7.4 Lubrication system Transmission 2.6 Machine card A Foreword - Main beam, attachment Load handling 7.4.7 Main beam, attachment Load handling 7.5.9 Mechanical seat adjustment Frame, body, cab and accessories 9.3.6 Mini-wheel Steering 5.1.2 Moisture filter Frame, body, cab and accessories 9.4.9 Monitor, reversing camera Frame, body, cab and accessories 9.9.7 Monitoring Control system 8.2 M-valve parking brake Brakes 4.5.3 NC switch, brake fluid pressure Brakes 4.3.7 NO (normally open) switch, brake lights Brakes 4.3.8 Noise B Safety - Non-ionised radiation B Safety - Normally closed (NC) switch, disengagement Transmission 2.8.2 Nut, washer and clamp Suspension 6.3.3 Oil cooler Transmission 2.6.3 Oil cooler Transmission 2.7.3 Oil cooler Brakes 4.8.7 Oil filter 10 Common hydraulics 10.6.7 Workshop manual DRF 400–450 VDRF03.02GB 14 G Terminology and index – Terminology and index Designation Section Group Oils B Safety - Oils and lubricants, recommendation F Technical data - OP Control system 8.4.10 Ordering of documentation A Foreword - Other functions Load handling 7.10 Overcentre valve, levelling Load handling 7.8.5 Overload system Control system 8.2.1 Paint/coatings Frame, body, cab and accessories 9.15 Parking brake NC switch Brakes 4.5.5 Parking brake system Brakes 4.5 Parking brake unit Brakes 4.5.4 Passenger seat Frame, body, cab and accessories 9.3.7 Pipes and hoses 10 Common hydraulics 10.2.3 Pipes and hoses 10 Common hydraulics 10.3.2 Pipes and hoses 10 Common hydraulics 10.4.3 Pipes and hoses 10 Common hydraulics 10.5.1 Pipes and hoses 10 Common hydraulics 10.6.10 Pipes and hoses Brakes 4.3.10 Pipes and hoses Brakes 4.5.6 Pipes and hoses Brakes 4.8.13 Pipes and hoses Steering 5.2.13 Pipes and hoses Load handling 7.2.12 Pipes and hoses Load handling 7.3.12 Pipes and hoses Load handling 7.4.9 Pipes and hoses Load handling 7.5.12 Pipes and hoses Load handling 7.6.12 Pipes and hoses Load handling 7.7.11 Pipes and hoses Load handling 7.8.10 Position sensor, spreading Load handling 7.5.10 Power assisted system Steering 5.2 Power-assisted brake system Brakes 4.3 Pressure reducer Load handling 7.2.3 Pressure reducer Load handling 7.3.3 Pressure switch Frame, body, cab and accessories 9.4.10 VDRF03.02GB Workshop manual DRF 400–450 ... Workshop manual contents page – The Workshop Manual contains information to facilitate maintenance (part replacement) and is a supplement to the Maintenance Manual Accompanying the Workshop Manual. .. copying 13 Workshop manual DRF 400-450 VDRF03.02GB VDRF03.02GB A Foreword Workshop manual DRF 400-450 A Foreword – Foreword mm mm mm mm mm mm Foreword About the Workshop Manual page – General... Maintenance Manual 001128 page – The symbol to the left is sometimes found on the machine It refers to important information in the Maintenance Manual Read the Maintenance Manual VDRF03.02GB Workshop manual