CH11 lower end theory and service STUDENT VERSION rev

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CH11 lower end theory and service STUDENT VERSION rev

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Tài liệu học tập cơ bản khái quát về động cơ và các bộ phận trên ô tô phiên bản tiếng anh. Tài liệu này nhằm giúp chúng ta tiếp cận được cấu tạo chức năng của các bộ phận của xe. Với tài liệu này giúp các bạn sinh viên ngành cơ khí ô tô tiếp cận được những kiến thức cơ bản về ô tô và đồng thời nâng cao kiến thức tiếng anh. Bộ tài liệu này được soạn thảo bởi trường đào tạo và huấn luyện nghề ở Canada.

Chapter 11 Lower End Theory and Service Cylinder Block Disassembly • Position piston at BDC for removal • Remove connecting rod cap and cover rod bolts to prevent cylinder damage • Carefully push the piston and rod with wooden handle • Be sure connecting rod does not damage the cylinder wall Cylinder Block Disassembly (cont’d) • Remove the main bearing caps in the specified order • Some engines use a main bearing girdle or bedplate that houses the bearings • Carefully remove crank and store vertically • Remove the rear main oil seal and bearing inserts Cylinder Block Disassembly (cont’d) • Remove the block core plugs and oil plugs to ensure thorough cleaning Oil gallery plugs Block Reconditioning • Clean all threaded bores with a thread chaser • Bolt holes should be slightly chamfered • Aluminum blocks with damaged threads may require a threaded insert – called a Helicoil • Inspect the block for cracks and damage Installing Core Plugs • After cleaning, the block should have new core and oil plugs installed • Coat the plug or bore lightly with a nonhardening sealer Camshafts • Have a cam lobe for each exhaust and intake valve • Lobe height is proportional to valve lift • May drive distributor and/or oil pump • May be iron, steel, or hollow Lobe Terminology Timing Drive Mechanisms Camshaft Drives • Tensioners may be spring loaded and/or hydraulically operated • Maintains correct belt or chain tension • Have a drive side and a slack side • The tensioner is on the slack side Installation - Camshaft • Thoroughly coat with assembly lube • Lubricate the lifters • Carefully install cam to avoid bearing damage • Install the thrust plate and cam gear • Once installed, turn the cam by hand Balance Shafts • • • • Inspect each bearing and journal Check oil clearances with plastigage Apply a light coat of oil to the bearings Align the timing marks and set the shafts into position Typical balance shaft timing mark arrangement Types of Oil Pumps • Rotor-type oil pump • Gear-type oil pump Types of Oil Pumps (cont’d) • A pressure relief valve controls maximum pressure • Inspect relief valve, gears or rotor, pump housing, and gear to pump housing clearance • Ensure proper pickup screen placement • Use new gaskets and seals for pump and pickup ... Bearing Failure and Inspection Installing Main Bearings and Crankshaft • Plastigage is used to determine main and rod bearing clearances • Insert between the bearing and journal • Torque and then loosen... at BDC for removal • Remove connecting rod cap and cover rod bolts to prevent cylinder damage • Carefully push the piston and rod with wooden handle • Be sure connecting rod does not damage the... damage and cracks, or scuffing on sides of the piston • Use a piston ring expander to remove rings • Clean carbon from piston top and ring grooves • Measure ring side clearance – between the ring and

Ngày đăng: 01/02/2021, 07:39

Mục lục

    Cylinder Block Disassembly (cont’d)

    Variable Valve Timing (VVT)

    Lifter Types - Hydraulic Lifter

    Lifter Types - Solid Lifter

    Lifter Types - Roller Lifter

    Bearing Spread and Crush

    Bearing Failure and Inspection

    Installing Main Bearings and Crankshaft

    Piston Ring Types (cont’d)

    Installing Pistons and Rods

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