Multi metal pretreatment henkel flix webinar

Multi-Metal Paint Pretreatment Reasons to use New Generation Conversion Coatings June 3rd, 2020 Introduction Pierluigi Cerioli Technical Customer Service Manager /Functional Coatings/ Henkel ▪ Dipl Chemistry ▪ 30 years experience in R&D and Product Development ▪ Following different markets ranging from Automotive to General Industry ▪ Developing Innovative solutions for Henkel’s partners Simone Farneti Europe Equipment Technical Service / Functional Coatings / Henkel ▪ Dipl Chemistry ▪ 19 years experience in Equipment ▪ European Coordinator of Country Equipment Champions Eric Ardourel Global Business Development Manager / Functional Coatings / Henkel ▪ Bachelor (Applied Chemistry), Master (International Purchasing) ▪ Experience in Product Development, Purchasing, and Business Development ▪ 17 years in Henkel providing expertise on innovative corrosion protection and paint processes ▪ More info on https://www.linkedin.com/in/ericardourel Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 Contents Why we pretreat before paint? How we pretreat multi-metal substrates? Improving Quality using new generation pretreatments Lower utilities consumption and complexity Products + equipment = smooth process Conclusion Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 Contents Why we pretreat before paint? How we pretreat multi-metal substrates? Improving Quality using new generation pretreatments Lower utilities consumption and complexity Products + equipment = smooth process Conclusion Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 Why we pretreat before paint Goal of the pretreatment ▪ Increasing paint adhesion ▪ Better corrosion protection Furniture Steel Furniture Appliances Pretreatment process ▪ ▪ ▪ ▪ Architecture Cleaning (Activation of the metal surface) Building a conversion layer (Post passivation) Agriculture Marine Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings Construction June 5, 2020 Contents Why we pretreat before paint? How we pretreat multi-metal substrates? Improving Quality using new generation pretreatments Lower utilities consumption and complexity Products + equipment = smooth process Conclusion Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 How we pretreat multi-metal substrates? Fe, Zn, Al Cleaner Rinse DI Rinse Cleaner – Coater Cleaner – Coater Rinse Conversion Rinse DI Rinse DI Rinse Oven dry Painting DI Rinse Oven dry Painting Oven dry Painting APNR Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 How we pretreat multi-metal substrates? Cleaning Chemistry Combination of inorganic and organic compounds to get rid of oily contaminations of the metal surface and light oxide layer Can be substrate specific or multimetal depending on: ▪ pH ▪ etching rate Chemistry (composition of cleaner, concentration of cleaner, amount of soil in the bath) Mechanics (velocity of inflow in boundary layer cleaner solution/metal surface → thickness of boundary layer, support by electrolysis, brushes, cavitation) Time Temperature (increase of reaction velocity, decrease of viscosity from fats/oils) ▪ protection from oxidation Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 How we pretreat multi-metal substrates? Fe, Zn, Al Cleaner Rinse DI Rinse Cleaner – Coater Cleaner – Coater Rinse Conversion Rinse DI Rinse DI Rinse Oven dry Painting DI Rinse Oven dry Painting Oven dry Painting APNR Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 Low temperature cleaning Benefits Low-Room Temperature Technology BONDERITE C-AD RT 1020 S ▪ Operating at Room temperature: energy savings ▪ Low temperature helps to prevent flash-rusting, even during line stops ▪ Effective cleaning ▪ Water consumption savings ▪ Non ionic surfactants free version available for spray acid cleaner coater technologies (BONDERITE C-AD 10004) Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 10 BONDERITE M-NT - Nanoceramic Coatings What are the New-Generation BONDERITE M-NT solutions? ▪ New pretreatment solutions instead of ZnPhosphate, Fe-Phosphate and Phosphate Cleaner Coater ▪ Provides paint adhesion and corrosion protection ▪ Multi-metal conversion (steel, zinc, aluminum) ▪ Forms a thin conversion coating: Nanolayer ▪ Dip, spray and dry in place application Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 20 How we treat multi-metal substrates? Fe, Zn, Al Cleaner Rinse DI Rinse Cleaner – Coater Cleaner – Coater Rinse Conversion Rinse DI Rinse DI Rinse Oven dry Painting DI Rinse Oven dry Painting Oven dry Painting APNR Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 21 Adhesion Promoter No Rinse (APNR) A way to improve performance on short lines steps Degreasing steps FePhos ZrPhos ▪ ▪ ▪ ▪ Degreasing FePhos ZrPhos Rinse DI Rinse Degreasing FePhos ZrPhos Rinse DI Rinse APNR APNR Oven dry Painting Oven dry Painting Complete solution (passivation chemistry + misting equipment) Highly flexible: suitable for various processes Always fresh chemistry misted on parts Immediate switch on/off without bath management issues Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 22 Contents Why we pretreat before paint? How we pretreat multi-metal substrates? Improving Quality using new generation pretreatments Lower utilities consumption and complexity Products + equipment = smooth process Conclusion Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 23 NGC vs traditional pretreatment Health and Safety Easy to use Energy Maintenance Water treatment and wastes ▪ Reliable replacement for traditional Ni and CrVI containing technologies (carcinogenic) ▪ Based on components whose toxicology is well known, easy to monitor in the working environment with standard systems ▪ Effective on most metals used in the market Wide application parameters makes them easier to use than traditional Zinc Phosphate ▪ Room temperature always possible in the conversion coating step, sometimes possible in the cleaning step or in the cleaner coater step ▪ Minimal sludge formation, strong scale reduction ▪ No spray nozzles clogging ▪ Better heat exchanging (Cleaner Coater) ▪ ▪ ▪ ▪ ▪ Less water consumption Fit for discharge lines Less chemicals used for water treatment Less sludge production Lower impact on sludge composition/classification (no heavy metals, no/low PO4, Low BOD/COD….) Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 24 Contents Why doing paint pretreatment? How pretreating multi-metal substrates? Improving Quality using new generation pretreatments Lower utilities consumption and complexity Products + equipment = smooth process Conclusion Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 25 Alkaline Degreaser Process Line Management Equipment Controller E-CO NGC Line Remote Connections Data Acquisition microS mS pH microS OnLine Parameters Bonderite E-CO LDS Panel Painting Oven APNR OnLine Parameters Rinse FePhos / ZrPhos / Degreaser Dosing Station Bonderite E-AP APNR Panel mS or pH APNR Passivation Mist Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings No Fog June 5, 2020 Fog 26 ON-Line Management Remote connection and Data Acquisition System Stakeholders Customer Line with Automatic Management Data Acquisition System Remote Connection STAKEHOLDERS Industry 4.0 Plant Manager Line Manager Local data acquisition system Line Operators Unidirectional Maintenance Department Remote data acquisition system Controlling Bidirectional Quality Department R&D Remote data acquisition system Henkel E-Shop Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings Purchasing June 5, 2020 27 Contents Why we pretreat before paint? How we pretreat multi-metal substrates? Improving Quality using new generation pretreatments Lower utilities consumption and complexity Products + equipment = smooth process Conclusion Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 28 BONDERITE M-NT - Nanoceramic Coatings Economical Benefits 120 Process cost distribution (%) ▪ Fewer process steps (dip or spray) ▪ Faster coating process (short contact times) ▪ Increased throughput ▪ Reduced maintenance ▪ Fewer control parameters ▪ Lower costs for waste management ▪ Reduced investment costs (Greenfield) ▪ Reduced Energy consumption ▪ Precise process control 100 -10% to -30% Your process savings ! 80 Water cost 60 Energy cost 40 20 Environmental cost Bonderite cost Maintenance costs Reference process Bonderite NGC process Significant Process Cost Savings for water, waste, energy, maintenance, paint defects Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 29 Reasons to use New Generation Conversion Coatings Benefit from our competencies to achieve the best results for your industry needs Increase reliability Reduce process costs Enhance product performance Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 30 › Questions? Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 31 Henkel Flix upcoming webinars Series episodes Episode Remanufacturing Cleaning Wednesday June 10, 2020 11 am (GMT+1) (45 Min.) Webinar registration link Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 32 Additional information Website info www.bonderite-solutions.co.uk Contacts: Eric Ardourel: +33 16 37 05 56 Pierluigi Cerioli: +39 335 316 701 Simone Farneti: +39 335 1252927 Multi-Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 33 Thank you! ... 5, 2020 31 Henkel Flix upcoming webinars Series episodes Episode Remanufacturing Cleaning Wednesday June 10, 2020 11 am (GMT+1) (45 Min.) Webinar registration link Multi- Metal Paint Pretreatment. .. pretreat multi- metal substrates? Improving Quality using new generation pretreatments Lower utilities consumption and complexity Products + equipment = smooth process Conclusion Multi- Metal Paint Pretreatment. .. heavy metals, no/low PO4, Low BOD/COD….) Multi- Metal Paint Pretreatment – Reasons to use New Generation Conversion Coatings June 5, 2020 24 Contents Why doing paint pretreatment? How pretreating multi- metal