PROFIBUS with STEP V12 _ Preface _ Documentation guide SIMATIC PROFIBUS PROFIBUS with STEP V12 _ Description Parameter _ assignment/addressing _ Diagnostics _ Functions Function Manual 01/2013 A5E03775446-01 A _ Service & Support Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger DANGER indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION indicates that minor personal injury can result if proper precautions are not taken NOTICE indicates that property damage can result if proper precautions are not taken If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used, these must be recommended or approved by Siemens Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be complied with The information in the relevant documentation must be observed Trademarks All names identified by ® are registered trademarks of Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely, we cannot guarantee full consistency However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY A5E03775446-01 Ⓟ 01/2013 Technical data subject to change Copyright © Siemens AG 2013 All rights reserved Preface Purpose of the manual This function manual provides an overview of the PROFIBUS communication in combination with SIMATIC STEP V12 STEP V12 is integrated into the powerful graphic Totally Integrated Automation Portal (TIA Portal), the new integration platform for all automation software tools This function manual supports you in planning a PROFIBUS system The manual is structured into the following subject areas: ● PROFIBUS basics ● PROFIBUS diagnostics ● PROFIBUS functions Basic knowledge required The following knowledge is required in order to understand the manual: ● General knowledge of automation technology ● Knowledge of the industrial automation system SIMATIC ● Knowledge about the use of Windows-based computers ● Proficiency with STEP Scope This function manual is the basic documentation for all SIMATIC products from the PROFIBUS environment The product documentation is based on this documentation The examples are based on the functionality of the S7-1500 automation system Conventions STEP 7: In this documentation we use "STEP 7" to refer to the configuration and programming software as synonym for "STEP V12 (TIA Portal)" and later versions This documentation contains figures of the devices described The figures may differ slightly from the devices supplied Please also observe notes marked as follows: Note A note contains important information on the product, on handling of the product and on the section of the documentation to which you should pay particular attention PROFIBUS with STEP V12 Function Manual, 01/2013, A5E03775446-01 Preface Additional support Information on the offers of our Technical Support are available in the appendix Service & Support (Page 79) The technical documentation for the individual SIMATIC products and systems is available on the Internet (http://www.siemens.com/simatic-tech-doku-portal) The online catalog and the online ordering system are available on the Internet (http://mall.automation.siemens.com) PROFIBUS with STEP V12 Function Manual, 01/2013, A5E03775446-01 Table of contents Preface Documentation guide Description 2.1 2.1.1 2.1.2 2.1.3 Introduction to PROFIBUS Applications of PROFIBUS DP PROFIBUS terminology .11 PROFIBUS DP interface 15 2.2 2.2.1 2.2.1.1 2.2.1.2 2.2.1.3 2.2.1.4 2.2.1.5 2.2.1.6 2.2.2 2.2.2.1 2.2.2.2 2.2.2.3 2.2.3 2.2.3.1 2.2.3.2 2.2.4 2.2.4.1 2.2.4.2 2.2.4.3 2.2.4.4 2.2.4.5 Structure of PROFIBUS networks 16 Passive network components for RS 485 networks 18 RS 485 cables 18 PROFIBUS FastConnect system .19 PROFIBUS bus connector 21 M12 bus connector 23 Bus terminals for RS 485 networks .23 M12 bus terminating resistor 23 Passive components for optical networks 24 Fiber-optic cables .24 Plastic and PCF fiber-optic cables .25 Glass fiber-optic cables 26 Active network components 28 Network components in electrical networks .28 Network components in optical networks 32 Examples for topology 34 Topology with RS485 repeater 34 Topology with diagnostic repeater .36 OLM topology .39 WLAN topology 39 Connecting PROFIBUS to PROFINET 40 Parameter assignment/addressing 41 3.1 Assigning the DP slave to a DP master .42 3.2 PROFIBUS address 44 3.3 Network settings 45 3.4 Cable configuration 48 3.5 Additional network stations 50 3.6 Bus parameters 51 3.7 Constant bus cycle time .54 PROFIBUS with STEP V12 Function Manual, 01/2013, A5E03775446-01 Table of contents A Diagnostics 57 4.1 Overview 57 4.2 Diagnostics using the display of the S7-1500 58 4.3 Diagnostics with the diagnostic repeater 59 4.4 I&M data (Identification and Maintenance) 60 Functions 61 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.1.7 5.1.8 5.1.8.1 5.1.8.2 Isochronous mode 61 What is isochronous mode? 61 Use of isochronous mode 62 Isochronous applications 62 Sequence of synchronization 64 Requirements for configuration 65 Configuring isochronous mode 66 Diagnostics and interrupt functions 69 Parameter settings for isochronous mode 70 Viewing isochronous mode parameters 71 Change parameters 72 5.2 Acyclical data exchange 74 5.3 SYNC/FREEZE groups 75 5.4 Interrupts 77 Service & Support 79 Glossary 83 Index 89 PROFIBUS with STEP V12 Function Manual, 01/2013, A5E03775446-01 Documentation guide Introduction This modular documentation of the SIMATIC products covers diverse topics concerning your automation system The complete documentation for the S7-1500, ET 200SP and ET 200MP systems consists of the respective system manual, function manuals and device manuals The STEP information system (Online Help) also helps you configure and program your automation system Overview of the additional documentation for PROFIBUS The table below lists additional documents which supplement this description of PROFIBUS and which are available on the Internet Table 1- Documentation for PROFIBUS Subject Documentation Most important contents PROFIBUS overview information PROFIBUS (http://www.automation.siemens.com/w 2/efiles/pcs7/pdf/76/prdbrief/kb_profibu s_en.pdf) brochure • Overview • Application examples • Hardware • Software STEP (TIA Portal) STEP Professional V12 online help System diagnostics System Diagnostics • (http://support.automation.siemens.com • /WW/view/en/59192926) function • manual Overview S7-1500 automation system • (http://support.automation.siemens.com • /WW/view/en/59191792) • ET 200SP distributed I/O system Application planning Description of the systems Configuring and programming with the engineering software (http://support.automation.siemens.com • /WW/view/en/58649293) • ET 200MP distributed I/O system (http://support.automation.siemens.com /WW/view/en/59193214) Diagnostic evaluation Hardware/software Installation Wiring Commissioning I&M data PROFIBUS with STEP V12 Function Manual, 01/2013, A5E03775446-01 Documentation guide Subject Documentation Networks PROFIBUS network manual • (http://support.automation.siemens.com /WW/view/en/35222591) • Diagnostic repeater Modules of the S7-1500 automation system Most important contents Basics of PROFIBUS networks Network configuration • Active and passive components • Technical product specifications • Installation instructions SIMATIC NET Manual: Twisted-pair • and fiber-optic networks • (http://support.automation.siemens.com • /WW/view/en/8763736) Ethernet networks Manual Diagnostic repeater for • PROFIBUS DP • (http://support.automation.siemens.com • /WW/view/en/7915183) Configuration options Network configuration Network components Installation Wiring • Commissioning • Diagnostics Manuals for the S7-1500 product family • (http://support.automation.siemens.com /WW/view/en/56926743) • Interrupt, error and system messages Technical specifications (including communication services) Additional information on PROFIBUS is available on the Internet (http://www.profibus.com) SIMATIC manuals All current manuals for SIMATIC products are available for download free of charge on the Internet (http://www.siemens.com/automation/service&support) PROFIBUS with STEP V12 Function Manual, 01/2013, A5E03775446-01 Description 2.1 Introduction to PROFIBUS What is PROFIBUS? PROFIBUS is a bus system that networks automation systems and field devices that are compatible with PROFIBUS As communication medium for the field level, PROFIBUS is an important part of Totally Integrated Automation (TIA) The different communication networks can be used independent of one another or they can be combined with each other PROFIBUS protocols PROFIBUS DP (distributed I/O) is a communication network for the field level according to IEC 61158-2 / EN 61158-2 with the hybrid access protocols token bus and master-slave The networking takes place by means of two-wire lines or fiber-optic cables Data transmission rates of 9.6 kbps to 12 Mbps are possible PROFIBUS PA is the PROFIBUS for process automation (PA) It connects the PROFIBUS DP communication protocol with the MBP (Manchester Bus Powered) transmission technology to IEC 61158-2 PROFIBUS PA networks can be designed based on shielded, twisted two-wire lines intrinsically safe and are therefore suitable for hazardous areas (Ex zones and 1) The data transmission rate is 31.25 kbps 2.1.1 Applications of PROFIBUS DP Introduction The efficiency of control systems is not determined by automation devices alone, but depends to a large extent on the overall configuration of an automation solution This includes a powerful communication system in addition to plant visualization and operator control and monitoring The STEP engineering tool supports you during the engineering and configuration of an automation solution PROFIBUS with STEP V12 Function Manual, 01/2013, A5E03775446-01 Description 2.1 Introduction to PROFIBUS Applications of PROFIBUS DP The PROFIBUS network offers wireless connection of several controllers, components and subnets as electrical network, optical network or by using links Sensors and actuators are controlled centrally by means of PROFIBUS DP The example shows connection options to PROFIBUS DP: SIMATIC Controller SIMATIC HMI 7,$ 352),%86 Repeater DP/DP coupler 'LDJQRVWLF UHSHDWHU 352),%86 ,:/$13% /LQN31,2 ,(3% /LQN 6&$/$1&( : 352),1(7,QGXVWULDO(WKHUQHW Figure 2-1 '3$6L /LQN $GYDQFHG $6,QWHUIDFH Connection options to PROFIBUS DP Objectives of PROFIBUS DP Distributed automation systems are increasingly used in production and process automation This means a complex control task is divided up into smaller, more transparent subtasks with distributed control systems This creates a high demand for communication between the distributed systems Distributed systems offer the following benefits: ● An independent and simultaneous commissioning of individual devices is possible ● Small, manageable programs ● Parallel processing due to distributed automation systems ● Reduced response times ● Higher-level structures can take on additional diagnostic and logging functions ● Increased plant availability because the rest of the overall system can continue to work when a subordinate station fails PROFIBUS with STEP V12 10 Function Manual, 01/2013, A5E03775446-01