Shop manual máy khoan hầm Boomer H282 - P4

Shop manual máy khoan hầm Boomer H282 (Phần 3) Phần an toàn sư dụng máy, bảo dưỡng máy

PM No. 9852 1466 01c2007-04Atlas CopcoBoomer 281/282 with carrier DC15Safety Atlas Copco Rock Drills ABSE-70191 Örebro, SwedenSAFETY INSTRUCTIONSBefore starting, read all instructions carefully.Special attention must be paidto information alongsidethis symbol.Only use genuine Atlas Copco parts.1250 0071 04© Copyright 2007, Atlas Copco Rock Drills AB, SwedenAny unauthorized use or copying of the contents or any part thereof is prohibited.This applies in particular to trademarks, model denominations, part numbers and drawings. Safety3Safety1. Foreword 5Rig documentation . 5The Manual 52. Contents 6Contents, target group and objective . 63. Safety regulations . 7General safety regulations . 7Guarantee . 8Warnings 8Description 8Heading . 84. Risk area of the rig . 10Description 10Risk area 10Repositioning 10Supported rig 10Working in the risk area of the rig . 11Description 11Specific expertise 11Steps to take 12Special procedures 125. Warning signals 13Acoustic warning . 13Horn 13Reversing warning 13Visual warning . 13Beacon 136. Emergency stop 15Function . 15Emergency stop location . 15Operator's station 15Resetting emergency stop 157. Fire-fighting . 16Fire fighting equipment . 16Fire extinguishers 16Description 16Location of fire extinguisher 17Fire fighting systems . 17Ansul and Forrex 17 Safety 4Principal components 17Location of Ansul equipment . 18In case of fire . 18Fire extinguishers 18Hand-held fire extinguisher and fire fighting system. 198. Signs . 21General . 21Prohibition signs 21Warning signs 21General warning signs 21Service work . 22Stability . 22Tipping risk . 23Electrical system . 23Cable reeling unit 24Service platform 24Climate unit . 25Laser 25Automatic 26Regulatory signs 27General regulatory signs . 27Alternating current generator 29Rig with PLC cabinet 29Information signs . 30Other signs . 319. Rig stability 32Maximum permissible inclination angles 32Rig stability requirements 32Atlas Copco requirements . 32Requirements in accordance with EN791:1996 33Stability norm 33Description 33Rig on wheels with booms/drilling unit in transport position 33Rig on jacks with booms/drilling unit in working position. . 3410. Declaration . 36EC - Declaration of conformity . 36Individual machine and safety components 36Other applicable directives . 36Harmonised standards which have been applied 36Issuer . 36 Safety1. Foreword51. ForewordRig documentationThe complete rig documentation comprises:• a manual for the rig• instructions for different components• a spare parts catalogue for the rig• spare parts lists for different components• diagramsThe ManualThis manual is intended for the Boomer/Rocket Boomer 280 with DC15 and DC16 carrier.The complete manual covers:• Safety instructions• Operator's instructions• Maintenance instructions• Maintenance intervals• The manual is part of the complete delivery of a drill rig and its peripheral equip-ment• The manual does not replace the necessary training for the drill rig or its periph-eral equipment. Safety 2. Contents62. ContentsContents, target group and objectiveThe Safety section contains safety-related information intended to be used by every-one operating the rig and its peripheral equipment.The objective of the safety chapter is to prevent accidents by providing information on the safety aspects concerning the rig and its peripheral equipment. Safety3. Safety regulations73. Safety regulationsGeneral safety regulations• Read and comprehend the manual before the rig and its equipment is operated.• The rig must only be used for the purposes described in these instructions, see operator's instructions, Applications. • Special attention must be paid to safety and all the warnings in the manual.• It is essential that personnel observe general and local safety, health and traffic regulations.• Always use a helmet, hearing protection, protective safety glasses, safety gloves and other necessary safety equipment when you are in the vicinity of the rig.• Pay attention to the rig's warning signals when you are in the vicinity of the rig, see Safety, Warning signals .• The drilling equipment must only be used, maintained and repaired by personnel well conversant with the equipment and the dangers involved.• Checks and adjustments that are necessary when the rig is in operation must be carried out by at least two persons. One person must then be present at the operat-ing station and have a good view of the work.• Extra caution must be exercised when changing a drill bit or drill steel see opera-tor's instructions, Drilling. • All work on tyres and rims may only be carried out by a qualified maintenance technician.• Before the rig is operated ensure that no one is in the rig's risk area, that the rig has been maintained in accordance with the maintenance schedule in force, that all controls, emergency stop and fire extinguishers are working satisfactorily, that warning signs and safety labels are in the correct locations, are clean and fully leg-ible. Report damage and deficiencies immediately. Do not operate the system before all faults have been rectified. See also operator's instructions, Daily inspection. • Make sure brakes are applied and wheels blocked, or that the rig is on its jacks, when parking and at the end of every shift. Inspect the emergency stop and safety equipment as well.• All work performed with the rig involves impact on the surrounding environment, e.g. in the form of vibrations and landslide. Work must always be carried out with great caution and in accordance with safety directives in force.• Engine exhaust fumes are poisonous. Good ventilation is essential when the diesel engine is running. • During service work, stay only within areas indicated on the rig's engine cover. Do not step onto opened service covers. • When maintenance work is carried out under a raised cab, the cab must be secured in the raised position. Safety 3. Safety regulations8• When performing maintenance and renovation work on the rock drill, always fit the rock drill on a folding plate. See Rock drill, Tool list. • Ensure that there is no pressure in the hydraulic, pneumatic and water systems and that the electrical system is turned off before removing the rock drill from the rig.• Use approved lifting devices when handling the rock drill. Avoid lifting heavy weights by hand.Guarantee• Use only Atlas Copco original parts. Any damage or operational interruptions caused by using spare parts of other manufacture than Atlas Copco will not be covered by warranty or product liability.• Atlas Copco renounces any responsibility for damage caused by unauthorised modification to the rig and its equipment.• Overloading the rig can result in damage to machinery which is not noticed during normal usage. Such damage is not covered by the guarantee.• The manufacturer is not liable for damage caused by inappropriate use.• Damage that occurs as a result of substandard repairs, as well as injury to person-nel or damage to equipment that is attributable to older unrepaired damage, is not covered by the guarantee.WarningsDescriptionThe manuals contain warnings. The warnings are framed and contain a safety text preceded by a warning symbol and a heading (danger, warning and caution).Figure: Warning symbolHeading• The Danger heading indicates an imminent risk of serious or lethal injury if the warning is not heeded.• The Warning heading indicates a risk or dangerous course of action that can lead to serious or lethal injury if the warning is not heeded. Safety3. Safety regulations9• The Caution heading indicates a risk or dangerous course of action that can lead to personal injury or damage to property if the warning is not heeded. Safety 4. Risk area of the rig104. Risk area of the rigDescriptionThe risk area of the rig is a zone within or around the rig where a person is exposed to risk of injury and health hazards.The following points must be observed for the risk area of the factory delivered rig to apply:• good ventilation must be provided while the diesel engine is running.• hearing protection, protective safety glasses and helmet must be used in the vicin-ity of the rig when the rig is operating.Risk areaRepositioningObserve the following when moving the rig:• Make sure that no one is in the rig's direction of travel.• Make sure that no one remains in the rig's risk area.Figure: Risk area during movingSupported rigWhen working in the risk area of a supported rig, see section Working in the risk area of the rig. 2m2m2m2m1250 0160 00 [...]... the rig's fuel supply 4 Do not restart the rig until the cause of the fire has been established and any faults rectified 18 Safety 7 Fire-fighting 5 After extinguishing, replace the hand-held fire extinguisher with a new, approved hand-held fire extinguisher Hand-held fire extinguisher and fire fighting system Note Above all, follow local regulations, stipulations and legislation in case of fire 1... requirements Atlas Copco requirements Atlas Copco's requirements for underground rigs are as follows: To cope with a tilt of + /- 14° in the direction of movement with a camber of + /- 5° during transport To cope with a tilt of + /- 14° in the direction of movement with a camber of + /- 0° during operation at inching speed, parking and work functions Atlas Copco's underground rigs must fulfil safety requirements... manufacturer's instructions 3 Do not restart the rig until the cause of the fire has been established and any faults rectified 4 After extinguishing: a replace used hand-held fire extinguishers with new, approved hand-held fire extinguishers 19 Safety 7 Fire-fighting b inspect the fire fighting system 20 Safety 8 Signs 8 Signs General Note It is essential that all the rigs signs are in the correct locations, are... button 1250 0167 25 Other signs • Data plates - Rig data plate, see operator's instructions, Technical data rig Atlas Copco Rock Drills AB ÖREBRO - SWEDEN Name Type Serial No Installed diesel power Installed electric power Rated Voltage Rated frequency Gross weight kW kW V Hz kg Made in Sweden 20xx 1250 0101 43 Figure: Example of rig data plate 1250 0112 71 - Part component data plate (e.g for a boom)... system - Diagnosis of and work on the electrical system must only be performed by appropriately authorised electricians • tyres and wheels - All work on tyres and wheels must be carried out by specially trained maintenance personnel as it is important to ensure that correct procedures are followed and that the right tools are used • climate unit refrigerant system 11 Safety 4 Risk area of the rig - Diagnosis... spring clip (1) and pressing down the releasing device (2) 2 1 1250 0100 30 Figure: In case of fire c Take a hand-held fire extinguisher d Turn off the rig's battery switch e Turn off the main power to the rig f Turn off the rig's fuel supply g Have a fire extinguisher handy to put out any re-ignited fires Note Use the fire extinguisher according to the manufacturer's instructions 3 Do not restart the... on the electrical cubical by turning the main switch to position 0 and then to 1 3 Check that the indicator lamps on the electrical cubicle work by pressing the lamp test button 15 Safety 7 Fire-fighting 7 Fire-fighting Fire fighting equipment There are two types of fire fighting equipment: • Fire extinguisher (standard equipment) • Fire fighting system (option) Fire extinguishers Description The rig... following main components: • • • • • activators start gas cartridge drive gas cartridge container for extinguishing medium extinguishing nozzles, located around the diesel engine and battery 17 Safety 7 Fire-fighting Location of Ansul equipment A D A C B 1250 0068 39 Figure: Location of Ansul equipment and fire extinguisher A B C D Ansul actuating cartridge Ansul nozzles Fire extinguisher Ansul powder container... needle on the gauge is within the green zone and make sure that the fire extinguisher is replaced as soon as the needle approaches the red zone 1250 0098 88 Figure: Fire extinguisher gauge 16 Safety 7 Fire-fighting Location of fire extinguisher 1250 0129 40 Figure: Location of fire extinguisher Fire fighting systems Ansul and Forrex The fire fighting system Ansul has a dry powder as extinguishing medium... if specified 1250 0062 32 Figure: Tipping line parallel to fall line α β A B Rig tipping angle over jacks Lateral angle of inclination Tipping line Fall line 35 Safety 10 Declaration 10 Declaration EC - Declaration of conformity Note Only applies to rigs delivered within the EC Individual machine and safety components We, Atlas Copco Rock Drills AB, Örebro, Sweden, declare that the machine to which . components• diagramsThe ManualThis manual is intended for the Boomer/ Rocket Boomer 280 with DC15 and DC16 carrier.The complete manual covers:• Safety instructions•. 39ACDA Safety7. Fire-fighting195. After extinguishing, replace the hand-held fire extinguisher with a new, approved hand-held fire extinguisher.Hand-held fire extinguisher