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BODY (INTERIOR AND EXTERIOR) Return To Main Table of Contents GENERAL BODY PANELING BODY DIMENSIONS HOOD 19 RADIATOR GRILLE BUMPER 21 FENDER 2 WINDSHIELD 24 REAR GLASS 29 QUARTER FIXED GLASS 31 QUARTER SWIVELLING GLASS FRONT DOOR REAR DOOR TRUNK LID TAIL GATE BACK PANEL MOULDING INTERIOR TRIM CRASH PAD CONSOLE HEAD LINING FRONT SEAT REAR SEAT 68 SEAT BELT PASSIVE SEAT BELT 72 SUNROOF GENERAL GENERAL SPECIFICATIONS Hood Front hinged, rear opening type Type Front door Construction Front hinged, sash construction Regulator system X-arm type Locking system Pin-fork system Rear door Construction Front hinged, sash construction Regulator system X-arm type Locking system Pin-fork system Quarter swivelling window Front hinged, rear opening type Type Tailgate Inner hinged, gas damper type Type Trunk lid Torsion bar type Type Glass thickness mm (in.) Windshield glass Zone tempered clear (0.20) Laminated clear, tinted 5.4 (0.21) Full tempered clear (0.20) Quarter fixed glass 3.2 (0.13) Tailgate window glass 4.0 (0.16) Rear window glass 3.5 (0.14) Quarter swivelling glass 4.0 (0.16) Distance between door upper side hinge and lower side hinge Seat travel (rearmost - - - foremost) 60-2 Front door 348 mm (13.9 in.) Rear door 323 mm (12.9 in.) 180 mm (7.2 in.) by 20 mm steps GENERAL TIGHTENING TORQUE Nm kg.cm Ib.ft Door hinge to body 36-42 360-420 26-30 Door hinge to door 13-26 130-260 9-19 Tailgate hinge to body 28-35 280-350 20.2-25.3 Tailgate hinge to tailgate 28-35 280-350 20.2-25.3 Ball stud to body 22-27 220-270 16-19.5 Ball stud to tailgate 22-27 220-270 16-19.5 Hood latch to body 7-9 70-90 5-6.5 Hood striker to hood 7-9 70-90 5-6.5 Hood stay rod to hood 7-9 70-90 5-6.5 Hood hinge to body 22-27 220-270 16-19.5 Hood hinge to hood 22-27 220-270 16-19.5 Front seat to floor 15.4-19.0 154-190 11.0-13.5 Rear seatback striker 15.4-19.0 154-190 11.0-13.5 Rear seatback tilting bracket 15.4-19.0 154-190 11.0-13.5 Rear seat cushion 15.4-19.0 154-190 11.0-13.5 Front seatbelt retractor to center pillar 30-44 306-448 22-32.5 Rear seatbelt anchorage 30-44 306-448 22-32.5 Passive seat belt anchorage 40-45 400-450 29-33 Front and rear doors Tailgate Hood Seat Seat belt 60-3 GENERAL SPECIAL TOOLS 60-4 GENERAL TROUBLESHOOTING Probable cause Symptom Sunroof Water leaks Remedy Dust accumulated in drainage of housing assembly Keep off dust from inside of ‘drain pipe Clogged drain pipe Blow air into drain pipe to remove dust Broken or dislocated drain pipe, defective or cracked clip Check pipe installation and flange contact Deteriorated roof lid weatherstrip Replace Excessive roof lid-to-body clearance and improperly fitted weatherstrip Adjust Wind noise Loose or deformed deflector Retighten or replace Roof lid makes noise when moved Foreign matter lodged in guide rail Check drive cable and guide rails for foreign matter Loose guide rails and lid Retighten Foreign matter lodged in guide rail Check drive cable and guide rails for foreign matter Incorrect engagement of motor pinion with drive cable Check for loose motor installation and damaged pinion Decrease in clutch slipping force of motor Adjust Increased lid sliding resistance or interference of lid with drive cables, weatherstrip, etc due to maladjustment of lid Adjust or replace Incorrect engagement of motor pinion with drive cable Check pinion installation and retighten motor Worn or damaged motor pinion bearing Replace motor assembly Worn or deformed drive cable Replace Dismount window glass regulator Adjust Detached sash Attach Broken sash Replace Collapsed sash Repair or replace Collapsed window glass regulator arm Repair or replace Broken window glass regulator Replace Improper window glass position Adjust Collapsed sash Repair or replace Collapsed window regulator arm Repair or replace Broken window handle regulator Replace Motor runs but lid does not move or moves only halfway Noise in motor (Clutch slipping noise made in motor when lid is fully opened or closed is not unusual noise.) Door glass fails to operate up and down Door glass operates up and down hardly 60-5 GENERAL Wind noise around door Wind noise around liftgate 60-6 Remedy Probable cause Symptom Weatherstrip not holding firmly Adjust fit of door Improperly installed weatherstrip or setting of weatherstrip Repair or replace Improperly closed door Adjust Improperly fit door Adjust Improper clearance between door glass and run channel Adjust Deformed door Repair or replace Weatherstrip not holding firmly Adjust fit of liftgate Improperly installed weatherstrip or setting of weatherstrip Repair or replace Uneven clearance between body and liftgate Adjust Deformed liftgate Repair or replace BODY PANELING BODY PANELING COMPONENTS 3-Door model Panel assy, radiator support Panel assy, fender apron Panel assy, cowl top front Panel assy, cowl inner lower Panel assy, cowl top outer Panel assy, cowl side inner Panel assy, front door Panel assy, dash complete Panel assy, cowl side inner upper 10 Panel, roof 11 Rail assy, roof front 12 Rail assy, roof center 13 Rail assy, roof side 14 Panel assy, front floor 15 Pillar assy, front 16 Member, front floor side 17 Panel assy, side sill 18 Member assy, rear floor 19 Panel assy, rear floor 20 Panel assy, quarter outer 21 Panel assy, quarter inner 22 Panel assy, back 23 Door, fuel filler 24 Front side member outer 60-7 BODY PANELING COMPONENTS Panel assy, radiator support Panel assy, fender apron Panel assy, cowl top front Panel assy, cowl inner lower Panel assy, cowl top outer Panel assy, cowl side inner Panel assy, front door Panel assy, dash complete Panel assy, cowl side inner upper 10 Panel, roof 11 Rail assy, roof front 12 Rail assy, roof center 13 Rail assy, roof rear 14 Panel assy, rear door 15 Panel assy, front floor 16 Pillar assy, front 17 Member, front floor side 18 Panel assy, side sill 19 Member assy, rear floor 20 Panel assy, rear floor 21 Pillar assy, center 22 Panel assy, quarter inner 23 Panel assy, quarter outer 24 Panel assy, back 25 Door, fuel filler 26 Panel assy, rear package tray 27 Frame, rear window opening outer 28 Frame, rear window opening inner 29 Front side member outer 60-8 BODY PANELING COMPONENTS 5-Door model Panel assy, radiator support Panel assy, fender apron Panel assy, cowl top front Panel assy, cowl inner lower Panel assy, cowl top outer Panel assy, cowl side inner Panel assy, front door Panel assy, dash complete Panel assy, cowl side inner upper 10 Panel, roof 11 Rail assy, roof front 12 Rail assy, roof center 13 Rail assy, roof rear 14 Panel assy, rear door 15 Panel assy, front floor 16 Pillar assy, front 17 Member, front floor side 18 Panel assy, side sill 19 Member assy, rear floor 20 Panel assy, rear floor 21 Pillar assy, center 22 Panel assy, quarter inner 23 Panel assy, quarter outer 24 Panel assy, back 25 Door, fuel filler 26 Front side member outer 60-9 BODY PANELING CROSS-SECTIONAL VIEW 5-Door model 3-Door model 60-10 ... J-J Section K-K Section L-L Section M-M Section N-N Section O-O Section P-P Section Q-Q Section R-R Section S-S Section T-T Section W-W 6 0-1 2 Section X-X BODY PANELING Section Z-Z Section Y-Y... 22 0-2 70 1 6-1 9.5 Hood latch to body 7-9 7 0-9 0 5-6 .5 Hood striker to hood 7-9 7 0-9 0 5-6 .5 Hood stay rod to hood 7-9 7 0-9 0 5-6 .5 Hood hinge to body 2 2-2 7 22 0-2 70 1 6-1 9.5 Hood hinge to hood 2 2-2 7 22 0-2 70... 1 3-2 6 13 0-2 60 9-1 9 Tailgate hinge to body 2 8-3 5 28 0-3 50 20. 2-2 5.3 Tailgate hinge to tailgate 2 8-3 5 28 0-3 50 20. 2-2 5.3 Ball stud to body 2 2-2 7 22 0-2 70 1 6-1 9.5 Ball stud to tailgate 2 2-2 7 22 0-2 70