Parts Manual Generator Set with 6CTAA8.3G2 wi th PCC1301 Con tr ol C250 D5 English - Original Instructions 2-2010 0906-0135 (Issue 2) Disclaimer: The information contained within this manual is for a standard generator set Some options are included for reference To ensure the correct part is identified (and ordered) use the generator set serial number to obtain the bill of materials (BOM) specific to the generator set as a reference Inline with Cummis Power Generation policy of continuous improvement, information is subject to change without notification Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 CONTENTS Actuator Instl Air Cleaner Instl (Normal Duty) Air Cleaner Instl (Heavy Duty) Alarm Instl .11 Battery Tray Instl .13 Circuit Breaker Instl 15 Control Assy - Heaters 17 Control Assy (Housing) - UC274 19 Enclosure Assy 21 Engine Accessories 23 Exhaust Instl (For Enclosure) 25 Exhaust Instl (For Open Set) 27 Generator Assy (UC274H) 29 Governor Instl 31 33 Ground Strap Instl Harness - AC 35 37 Harness - Transformer 39 Harness - Accessory (Annunciator) Harness - Engine 41 Heat Shield Instl 43 Heater Instl (Coolant) .45 Heater Instl (Alternator) 47 Lead Instl 49 Low Coolant Instl 51 Radiator Instl 53 Skid 55 Assy Transformer 57 Instl c Copyright Cummins Power Generation 03 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2&3 04 c Copyright Cummins Power Generation 2-10 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Actuator Instl Sr No Part Number 0308-1085 0308-1045 0308-1046 Description Switch Selector Switch Key - Operator Key Spare c Copyright Cummins Power Generation Qty 1 05 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 06 c Copyright Cummins Power Generation Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Air Cleaner Instl (Normal Duty) Sr No Part Number Description 0140-3567 0140-3597 0526-0399-64 Bracket Air - Cleaner Air Cleaner (ND) Washer Flat - (M12) 0800-2111 0850-0144-56 0140-3595 0140-3594 0503-2481 Screw-HexHead(M12x30) WasherLock - (M12) Tube Clamp Hose c Copyright Cummins Power Generation Qty 1 2 07 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 10 08 c Copyright Cummins Power Generation Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Air Cleaner Instl (Heavy Duty) Sr No Part Number Description 0140-3696 0503-2481 0140-3593 AirCleaner(HeavyDuty) Hose AirBand Air -Cleaner 10 0140-3592 0140-3556 0140-3591 0140-3881 0140-3882 0140-3895 0140-4019-02 Clamp Air - Cleaner Indicator Service Element Air Cleaner ElementAirCleaner(Safety) Adapter Air - Cleaner Clamp Air - Cleaner BracketAir - Cleaner c Copyright Cummins Power Generation Qty 1 1 1 1 09 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 10 c Copyright Cummins Power Generation Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Heater Instl (Coolant) Sr No Part Number Description 0333-0690 0333-0699 0333-0689 Heater-Eng Coolant (240V) Heater-Eng Coolant (120V) Bracket-Heater 10 11 12 13 14 15 16 0502-1490 0502-1491 0503-2385 0503-2474-17 0503-2474-37 0526-0399-58 0526-0399-60 0800-3017-06 0821-6003-02 0870-0506 0870-2248-05 0331-0585-02 0331-0587-02 0332-1794 Connector-Hose (3/4" NPT - Ø16mm Hose Tail) Connector-Hose (1/2" NPT - Ø16mm Hose Tail) Clamp - Hose (1" - 3/4") Hose Steam (5/8" Bore x 850 mm Cut Length) Hose Steam (5/8" Bore x 1900 mm Cut Length) Washer-Flat (M6) Washer-Flat (M8) Screw-Hex Head (M6 X 30) Screw-Sems Tap (M8 X 20) Nut-(M6 Nyloc) Nut-(M8 Nyloc) Conduit (Ø20mm) Elbow-Conduit (Ø20mm) Tie - Cable c Copyright Cummins Power Generation Qty 1 1 1 4 1 45 Parts Manual Model: C250 D5 (6CTAA8.3G2) or 46 Publication 0906-0135 Issue – c Copyright Cummins Power Generation 2-10 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Heater Instl (Alternator) Sr No Part Number Description 0133-0228 0133-0229 0319-4801 HeaterKit(Alternator240V) HeaterKit(Alternator110V) Box Terminal - - 0321-0394-07 0321-0394-02 0332-3944 Fuse 3.15 A Fuse A2 TerminalBlock Copyright Cummins Power Generation Qty 1 1 1 47 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Pole CB Option Lead Instl 1&2 Transformer Instl Terminal Block 48 c Copyright Cummins Power Generation Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Lead Instl Sr No Part Number 0226-4910-01 0226-4910-05 Description Lead Lead (3P) c Copyright Cummins Power Generation Qty 49 Parts Manual Model: C250 D5 (6CTAA8.3G2) 50 c Copyright Cummins Power Generation Publication 0906-0135 Issue – 2-10 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Low Coolant Instl Sr No Part Number 0338-4178-01 0193-0468 Description Harness Sensor Sender Low - Coolant c Copyright Cummins Power Generation Qty 1 51 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 37,38,36 15 26 24 28 17 34,35,36 21 2-10 33 32 30,31 19 26 24 25 23 13 17 20 10 11 26 14 19 18 12 26 24 27 52 39 34,36,37 40,41,42,43 29 16 c Copyright Cummins Power Generation 22 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Radiator Instl Sr No Part Number Description 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 0130-7541 0130-7542 0130-7543 0130-7544 0130-7545 0130-7546 0130-7547 0130-7548 0130-7549 0130-7550 0130-7551 0130-7552 0130-7553 0130-7554 0130-7555 0503-2930 0503-2933 0517-0398 0130-7556 0130-7560 0130-7387 0130-7561 0130-7563 0130-7562 Core-Radiator Core-Cooler Tank Radiator (Bottom) Tank Radiator (Top) Shroud-Fan Guard Belt - (Charge Alt) Guard Pulley Guard Belt - (Charge Alt) Guard Radiator Fan (RH) Guard Radiator Fan (LH) Guard Radiator (Stone) Tube Water - (Bottom) Tube Water - (Top) Tube Air (Botom) Tube Air (Top) Clamp Hose - (Dia57-76mm) Clamp Hose - (Dia44-64mm) ½" NPT Drain Tap Gasket Radiator (Core) Tube Radiator (Overflow) Cap Radiator 70 KPA Tube-Radiator(RubberDia60mm) Tube-Radiator(RubberReducingDia76.1) Tube-Radiator(RubberDia76.2) 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 0503-2929 0503-2897 0130-7559 0130-7558 0503-2633-02 0503-2493 0503-0685 0130-6055 0402-0828 0800-3017-44 0526-0399-63 0850-0114-55 0526-0399-62 0800-3017-36 0402-0829 0800-0309-91 0526-0399-56 0850-0114-52 0862-0026-53 Clamp Hose - (Dia 97mm) Clamp Hose - (Dia 84mm) Tank-RadiatorCooler(Bottom) Tank Radiator Cooler(Top) Drain Hose-Radiator Hose Vent Clamp-Hose(6mm-16mm) Bracket-Radiator (Top Support) Isolator-Vibration Screw-HexHead(M10X60) Washer-Plain(Large)(M10) Washer-Lock(M10) Washer-Flat(M10) Screw-Hex Head (M10 X 20) Isolator-Vibration Screw-Hex Head (M5 X 25) Washer-Flat(M5) Washer-Lock(M5) Nut-Hex(M5) c Copyright Cummins Power Generation Qty 1 1 1 1 1 1 1 2 1 1 1 1 2 4 53 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 14 10 13 12 17 Or Or 15 16 21 11 19 18 20 54 c Copyright Cummins Power Generation Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Skid Assy Sr No Part Number Description Qty 0403-5222-01 0403-5222-02 0159-1581-02 Skid(WithNoTank) Skid(WithPlasticTank) Plastic Fuel Tank 1 10 11 12 13 14 15 16 17 18 19 20 21 0403-5222-03 0159-1600 0816-2002 0850-0114-56 0870-2248-07 0402-0779-05 0402-0779-07 0800-0607 0526-0238-01 0870-0255 0800-0163 0505-1597 0526-2185 0403-5268-02 0159-1642 0159-1552 0159-1618-02 0309-0707-03 Skid(WithSteelTank) Steel Fuel Tank Bolt-Carriage(M12x30) WasherLock - (M12) Nut Hex - (M12) IsolatorVibration IsolatorVibration Screw-HexHead(3/4”UNCx2.0”) WasherFlat - (3/4”) Nut-SelfLock(3/4”UNCx4.0”) Screw-HexHead(3/4”UNCx4.0”) 1”BSPGunmetalPlug Washer Flat - (M12) Spacer-Generator(UC274) IndicatorFuel(298LG) Cap Filler Neck Fuel Filler SwitchLevel Fuel 1 c Copyright Cummins Power Generation 8 2 4 2 1 1 55 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 56 c Copyright Cummins Power Generation Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 Transformer Instl Sr No Part Number 0332-1389 0800-3017-03 0526-0399-58 0850-0114-53 0315-1626-02 0302-2056-10 Description Cable Tie Screw-HexHead(M6) Washer Flat - (M6) Washer Lock (M6) BracketTransformer Current Trf 500/5 & 1000/5 c Copyright Cummins Power Generation Qty 4 57 Cummins Power Generation rd 1400 73 Avenue NE Minneapolis MN 55432 USA Cummins Power Generation Columbus Avenue Manston Park Manston Ramsgate Kent CT12 5BF United Kingdom Cummins Power Generation 10 Toh Guan Road #07-01 TT International Tradepark Singapore 608838 Tel:+1 (763) 574-5000 Fax:+1 (763) 574-5298 Tel:+44 (0) 1843 255000 Fax:+44 (0) 1843 255902 Tel: (65) 6417 2388 Fax:(65) 6417 2399 e-mail: pgamail@cummins.com e-mail: cpgk.uk@cummins.com e-mail: cpg.apmktg@cummins.com Web: www.cumminspower.com Web: www.cumminspower.com Web: www.cumminspower.com Cummins Power Generation 35A/1/2, Erandawana Pune 411 038 India Cummins Power Generation Rua Jati, 310 - Cumbica Guarulhos –SP Brasil CEP: 07180-900 Tel.: (91 020) 6602 7525 Fax: (91 020) 6602 8090 Tel.: (55 11) 2186 4195 Fax: (55 11) 2186 4729 e-mail: cpgindia@cummins.com e-mail: falecom@cumminspower.com.br Web: www.cumminspower.com Web: www.cumminspower.com ® Cummins , the “C” logo, and “Our energy working for you.” are trademarks of Cummins Inc ©2010 Cummins Power G eneration, Inc All rights reserved ... contained within this manual is for a standard generator set Some options are included for reference To ensure the correct part is identified (and ordered) use the generator set serial number to... (Control PCC1301) 1 © Copyright Cummins Power Genera tion 19 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2-10 10 12 11 20 c Copyright Cummins Power Generation Parts Manual. .. Copyright Cummins Power Generation 03 Parts Manual Model: C250 D5 (6CTAA8.3G2) Publication 0906-0135 Issue – 2&3 04 c Copyright Cummins Power Generation 2-10 Parts Manual Model: C250 D5 (6CTAA8.3G2)