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Table of Contents Subject Page New X5 SAV Technical Comparisons (E53 vs E70) Technical Data E70 Body Overview Repair Solution Frontal Impact Side Impact Rigidity
Initial PrintDate: 10/06Table of ContentsSubject PageGasoline Engines for E70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5N52B30O1 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Technical Data Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6N62B48O1 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Technical Data Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8N52B30O1 Engine Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Cylinder Head Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Torsional Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Belt Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Camshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Oil Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Intake Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Hot-film Air Mass Meter (HFM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Throttle Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Engine Electronics (N52KP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Digital Motor Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13MSV80 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14N62B48O1 Engine Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Belt Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Electronic Oil Level Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Intake Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Digital Motor Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20N52B30O1 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20N62B48O1 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Cooling Circuit N52B30O1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Electric Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Cooling Circuit N62B48O1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Fuel Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24E70 Gasoline EnginesRevision Date: Subject PageFuel Tank Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Fuel Tank Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Service Openings of the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . .26 Subject PageBLANKPAGE 4E70 Gasoline EnginesGasoline EnginesModel: E70Production: From Start of ProductionAfter completion of this module you will be able to:• Describe the engines used in the E70• Understand the engine changes The modern engines available at its launch are in line with the high standards the newX5 sets itself. At its market launch, the E70 available with the N52B30O1 andN62B48O1 gasoline engines, representing the best engines in their class.The engines have been correspondingly adapted for use in the E70.This Product Information only describes the new features and changes to the alreadyfamiliar systems and components. Specifically they are the following:• N52B30O1 Engine• N62B48O1 Engine• Cooling system• Exhaust system• Fuel supply systemN52B30O1 EngineThe familiar 6-cylinder in-line engine N52B30O1 is the entry-level engine for the E70.The N52 was introduced for the first time in 2005 in the E90. At that time, the engineset new standards with its magnesium crankcase and VALVETRONIC II system.5E70 Gasoline EnginesGasoline Engines for E70 The engine underwent minor modifications in September 2006 and is now designatedN52K. With the introduction of the N52K, modifications were made in following areas:• Cylinder head cover• Camshafts• Crankshaft• Stem diameter of exhaust valves increased to 6 mm instead of 5 mm• Torsional vibration damper• Crankcase ventilation• Hot-film air mass meter (HFM)• Throttle valve• Digital motor electronicsThe following systems have been adapted on the N52K engine for the E70: • Intake system• Belt drive• Oil panTechnical Data Comparison6E70 Gasoline EnginesSpecification M54B30 (E53) N52B30O1 (E70)Engine typeinline 6 inline 6Displacement (cm3)2979 2996Stroke/bore (mm)89.6/84 88.0/85Power output (kW/bhp)at engine speed (rpm)170/2315900163/2606600Torque (Nm)at engine speed (rpm)30035003052500Compression ratio10.2 10.7Valves/cylinder4 4Fuel type (RON)98 98Firing order1-5-3-6-2-4 1-5-3-6-2-4Engine management (DME)MS43 MSV80Emission standardLEV ULEV II N62B48O1 EngineThe high-end motorization at the launch of the E70 is the N62B48O1 engine. The N62engine, which was introduced with the E65 in 2001, was already fitted in the predecessorX5 E53.The reengineered version N62TU which was also introduced in the E65 in 2005 is nowalso fitted in the new X5.Changes have been made to the following components for use in the E70:• Intake system• Belt drive• Oil pan7E70 Gasoline Engines Technical Data Comparison8E70 Gasoline EnginesSpecification N62B44 (E53) N62B48O1 (E70)Engine typeV-8 90 degrees V-8 90 degreesDisplacement (cm3)4398 4799Stroke/bore (mm)82.7/92 88.3/93Power output (kW/bhp)at engine speed (rpm)235/3206100261/3506300Torque (Nm)at engine speed (rpm)44036004753500Compression ratio10.0 10.5Valves/cylinder4 4Fuel type (RON)98 98Firing order1-5-4-8-6-3-7-2 1-5-4-8-6-3-7-2Engine management (DME)ME9.2 with VVT ME9.2.3 with VVTEmission standardLEV ULEV II 9E70 Gasoline EnginesNOTESPAGE N52B30O1 Engine FeaturesThe N52B30O1 engine was introduced in the E92 in September 2006. The engine hasbeen adapted for use in the E70. The changes and modifications to the N52K comparedto the N52 and the components specific to the E70 are described in the following.Cylinder Head CoverThe cylinder head cover on the N52K is made from plastic therefore steel bolts are usedfor the threaded connections. The ground connection of the ignition coils is made bymeans of two stud bolts that are connected to the cylinder head.The crankcase ventilation is now integrated in the cylinder head cover together with theoil separator.Oil PanThe geometry of the cast aluminum oil pan has been correspondingly adapted to suit thespace conditions in the E70.CrankshaftThe crankshaft has a higher degree of balance (92 % instead of 83 %) in order to reducethe load on the engine-gearbox system.Torsional Vibration DamperThe design layout of the torsional vibration damper is adapted to the crankshaft. In viewof the higher degree of crankshaft compensation, the first order vibrations are shifted intoa higher frequency range. The frequency range in which the torsional vibration damper iseffective has been correspondingly adapted.The torsional vibration damper is designed as a composite damper. This means the rubber layer that connects the masses is not vulcanized but rather takes the form of arubber band.New bolts are used for mounting the torsional vibration damper. The tightening instruc-tions have been changed accordingly. Mixing up the bolts can result in damage to thebelt drive. Belt DriveThe basic belt drive has been adopted from the N52B30O1 engine in the E92. This beltdrive is a single belt system and consists of a ribbed V-belt with six V-ribs. Due to thehigher load, the belt drive is designed as a double belt system if the E70 is equipped withat least one of the following options:• Active steering system• Adaptive drive• 220 A generator10E70 Gasoline Engines [...]... . . . . . . . . . . . .23 Fuel Supply S ystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 E70 Gasoline Engines R e vision Dat e: MSV80 Overview 14 E70 Gasoline Engines 9 E70 Gasoline Engines NOTES PAGE 27 E70 Gasoline Engines NOTES PAGE ... engine N52B30O1 is the entry-level engine for the E70. The N52 was introduced for the first time in 2005 in the E90. At that time, the engine set new standards with its magnesium crankcase and VALVETRONIC II system. 5 E70 Gasoline Engines Gasoline Engines for E70 Technical Data Comparison 8 E70 Gasoline Engines Specification N62B44 (E53) N62B48O1 (E70) Engine type V-8 90 degrees V-8 90 degrees Displacement... of the E70 is the N62B48O1 engine. The N62 engine, which was introduced with the E65 in 2001, was already fitted in the predecessor X5 E53. The reengineered version N62TU which was also introduced in the E65 in 2005 is now also fitted in the new X5. Changes have been made to the following components for use in the E70: • Intake system • Belt drive • Oil pan 7 E70 Gasoline Engines The modern engines. .. Engines The modern engines available at its launch are in line with the high standards the new X5 sets itself. At its market launch, the E70 available with the N52B30O1 and N62B48O1 gasoline engines, representing the best engines in their class. The engines have been correspondingly adapted for use in the E70. This Product Information only describes the new features and changes to the already familiar... N62B48O1 The transmission oil cooler (2) is designed as a low temperature area of the radiator. It is not separated from the engine cooling circuit on the N62B48O1. 23 E70 Gasoline Engines Index Explanation Index Explanation 1 Radiator 9 Water valve 2 Transmission oil cooler 10 Ventilation line 3 Temperature sensor at radiator outlet 11 Expansion tank 4 Thermostat, transmission oil cooler 12 Transmission cooler 5 Map-controlled... fan ring when carrying the electric fan as it is easily breakable. 21 E70 Gasoline Engines Index Explanation Index Explanation 1 Engine oil cooler (oil to air) 5 Radiat or 2 Power steering cooler 6 Electric fan 3 COoling module frame 7 Transmission oil cooler 4 Air conditioning condenser L egend for MSV80 Overview 15 E70 Gasoline Engines Index Explanation Index Explanation 1 Starter 12 Battery 2 Generator 13 Intelligent... valves has been increased from 5 mm to 6 mm. 11 E70 Gasoline Engines Index Explanation Index Explanation A Basic belt drive 4 Power steering pump B Double belt drive 5 Ribbed V-belt 1 Tensioning pulley 6 Torsional vibration damper 2 Generator 7 A/C compressor 3 Deflection pulley 8 ELAST drive belt for A/C compressor E 70 Fuel Supply System 25 E70 Gasoline Engines Index Explanation Index Explanation 1 Engine... tensioner may be damaged. 16 E70 Gasoline Engines Index Explanation Index Explanation 1 ELAST drive belt for A/C compressor 6 Power steering pump 2 Coolant pump 7 Ribbed V-belt 3 T ensioning pulley 8 T orsional vibration damper 4 Deflection pulley 9 Linear tensioner 5 Generator 10 A /C compressor Initial P rint Dat e: 10/06 Table of Contents Subject Page Gasoline Engines for E70 . . . . . . . . . . .... reason, the 200 W Pierburg pump is not used as is stan- dard on the N52K engine. 22 E70 Gasoline Engines Index Explanation Index Explanation 1 Radiator 9 Water valve 2 Transmission oil cooler 10 Ventilation line 3 T emperature sensor at radiator outlet 11 Expansion tank 4 Thermos tat, transmission oil cooler 12 T ransmission cooler 5 Map-controlled thermostat 13 Ventilation line 6 Temperature sensor... a double belt system if the E70 is equipped with at least one of the following options: • Active steering system • Adaptive drive • 220 A generator 10 E70 Gasoline Engines Cooling Circuit N52B30O1 The gear oil cooler (2) is in a separate circuit in the low-temperature area of the radiator. Electric Coolant Pump The electric coolant pump for the N52B30O1 engine in the E70 is a version of the Siemens . higher powerconsumption.1 3E70 Gasoline Engines MSV80 Overview1 4E70 Gasoline Engines Legend for MSV80 Overview1 5E70 Gasoline EnginesIndex Explanation Index. PageBLANKPAGE 4E70 Gasoline EnginesGasoline EnginesModel: E70Production: From Start of ProductionAfter completion of this module you will be able to:• Describe the engines