Tài liệu biến tần Siemens chọn lọc. Dùng cho các kỹ sư trong nhà máy để tham khảo cách vận hành cũng như sửa chữa khi gặp các lỗi liên quan đến biến tần Simovert. Trong đây có giới thiệu các lỗi và cách giải quyết khi gặp chúng như F027, F035 cũng như tất cả các điều cần biết về tham số vận hành cũng như phần cứng của biến tần.
SIMOVERT MASTERDRIVES Vector Control Betriebsanleitung Operating Instructions Frequenzumrichter (AC-AC) Bauform Einbaugerät Frequency Converter (AC-AC) Chassis Type Ausgabe / Edition: AB 476 869 4070 76 J AB-74 Diese Betriebsanleitung gilt für den Gerätesoftwarestand V 3.1 Änderungen von Funktionen, technischen Daten, Normen, Zeichnungen und Parametern vorbehalten These Operating Instructions are valid for software release V 3.1 We reserve the right to make changes to functions, technical data, standards, drawings and parameters Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung Wir haben den Inhalt der Druckschrift auf Übereinstimmung mit der beschriebenen Hard- und Software überprüft Dennoch können Abweichungen nicht ausgeschlossen werden, so daß wir für die vollständige Übereinstimmung keine Garantie übernehmen Die Angaben in dieser Druckschrift werden jedoch regelmäßig überprüft und notwendige Korrekturen sind in den nachfolgenden Auflagen enthalten Für Verbesserungsvorschläge sind wir dankbar SIMOVERT ist ein Warenzeichen von Siemens The reproduction, transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights, including rights created by patent grant or registration of a utility model or design, are reserved We have checked the contents of this document to ensure that they coincide with the described hardware and software However, differences cannot be completely excluded, so that we not accept any guarantee for complete conformance However, the information in this document is regularly checked and necessary corrections will be included in subsequent editions We are grateful for any recommendations for improvement Siemens AG 1998 All rights reserved SIMOVERT Registered Trade Mark Vector Control Chassis Type Frequency Converter Contents Contents DEFINITIONS AND WARNINGS 1-1 DESCRIPTION 2-1 TRANSPORT, STORAGE, UNPACKING 3-1 TECHNICAL DATA 4-1 4.1 Notes on water-cooled units 4-13 4.2 Installation notes 4-15 4.3 Characteristic data type K 4-17 4.4 Venting the heat sinks 4-18 INSTALLATION 5-1 5.1 5.1.1 5.1.2 Installing the unit 5-1 Installing units of types E, F, G 5-2 Installing units of type K 5-3 5.2 Installing the optional boards 5-8 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS 6-1 CONNECTING-UP 7-1 7.1 Power connections 7-4 7.2 Auxiliary power supply, main contactor or bypass contactor 7-7 7.3 Control connections 7-8 PARAMETERIZATION 8-1 8.1 Parameter input via the PMU 8-1 8.2 Parameter input via the OP1S 8-5 8.3 Parameterizing by download 8-8 PARAMETERIZING STEPS 9-1 9.1 Parameter reset to factory setting 9-3 9.2 9.2.1 9.2.2 9.2.3 Quick parameterization procedures 9-6 Parameterizing with user settings 9-6 Parameterizing by loading parameter files (download P060 = 6) 9-7 Parameterizing with parameter modules (quick parameterization, P060 = 3)9-10 Siemens AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating instructions Contents Vector Control Chassis Type Frequency Converter 9.3 9.3.1 9.3.2 9.3.3 Detailed parameterization 9-32 Power section definition 9-32 Board configuration 9-34 Drive setting 9-37 9.4 9.4.1 9.4.2 Notes on parameterization 9-44 Drive setting according to process-related boundary conditions 9-46 Changes to the function selection parameter (P052) VC(former) 9-48 10 FIRST START-UP 10-1 11 FAULTS AND ALARMS 11-1 12 MAINTENANCE 12-1 12.1 Replacing the fan 12-2 12.2 Replacing the fan fuse (type K) 12-3 12.3 Replacing the fan transformer fuse -F3, -F4 (type K) 12-4 12.4 Replacing the fan transformer 12-4 12.5 Replacing the starting capacitor 12-5 12.6 Replacing the capacitor battery 12-5 12.7 Replacing the SML and the SMU 12-6 12.8 Removing and installing the module busbars (from type G) 12-6 12.9 Replacing the balancing resistor 12-7 12.10 Replacing the PCU (types E to G) 12-7 12.11 Replacing the PCC (types E to G) 12-7 12.12 Replacing the rectifier module 12-8 12.13 Replacing the IVI 12-8 12.14 Replacing the VDU and the VDU resistor 12-9 12.15 Replacing the PSU 12-9 12.16 Replacing the IGD 12-10 12.17 Replacing the TDB (type K) 12-11 12.18 Replacing the IGBT module 12-11 12.19 Replacing the thyristor modules (V1 to V3, type K) 12-12 12.20 Replacing the PMU 12-13 12.21 Replacing the pre-charging resistors (R1 - R4, type K) 12-14 12.22 Replacing the circuit resistor 12-14 13 FORMING 13-1 14 ENVIRONMENTAL FRIENDLINESS 14-1 15 CERTIFICATES 15-1 476 869 4070 76 J AB-74 Siemens AG Operating instructions SIMOVERT MASTERDRIVES Vector Control Chassis Type Frequency Converter Definitions and Warnings Definitions and Warnings Qualified personnel For the purpose of this documentation and the product warning labels, a "Qualified person" is someone who is familiar with the installation, mounting, start-up, operation and maintenance of the product He or she must have the following qualifications: ♦ Trained or authorized to energize, de-energize, ground and tag circuits and equipment in accordance with established safety procedures ♦ Trained or authorized in the proper care and use of protective equipment in accordance with established safety procedures ♦ Trained in rendering first aid DANGER For the purpose of this documentation and the product warning labels, "Danger" indicates death, severe personal injury or substantial property damage will result if proper precautions are not taken WARNING For the purpose of this documentation and the product warning labels, "Warning" indicates death, severe personal injury or property damage can result if proper precautions are not taken CAUTION For the purpose of this documentation and the product warning labels, "Caution" indicates that minor personal injury or material damage can result if proper precautions are not taken NOTE For the purpose of this documentation, "Note" indicates important information about the product or about the respective part of the documentation which is essential to highlight SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions 1-1 Definitions and Warnings WARNING Vector Control Chassis Type Frequency Converter Hazardous voltages are present in this electrical equipment during operation Non-observance of the warnings can thus result in severe personal injury or property damage Only qualified personnel should work on or around the equipment This personnel must be thoroughly familiar with all warning and maintenance procedures contained in this documentation The successful and safe operation of this equipment is dependent on correct transport, proper storage and installation as well as careful operation and maintenance NOTE This documentation does not purport to cover all details on all types of the product, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the local SIEMENS sales office The contents of this documentation shall not become part of or modify any prior or existing agreement, commitment or relationship The sales contract contains the entire obligation of SIEMENS AG The warranty contained in the contract between the parties is the sole warranty of SIEMENS AG Any statements contained herein not create new warranties or modify the existing warranty 1-2 476 869 4070 76 J AB-74 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES Vector Control Chassis Type Frequency Converter Definitions and Warnings Components which can be destroyed by electrostatic discharge (ESD) CAUTION The board contains components which can be destroyed by electrostatic discharge These components can be easily destroyed if not carefully handled If you have to handle electronic boards, please observe the following: Electronic boards should only be touched when absolutely necessary The human body must be electrically discharged before touching an electronic board Boards must not come into contact with highly insulating materials - e.g plastic parts, insulated desktops, articles of clothing manufactured from man-made fibers Boards must only be placed on conductive surfaces Boards and components should only be stored and transported in conductive packaging (e.g metalized plastic boxes or metal containers) If the packing material is not conductive, the boards must be wrapped with a conductive packaging material, e.g conductive foam rubber or household aluminium foil The necessary ESD protective measures are clearly shown again in the following diagram: ♦ a = Conductive floor surface ♦ b = ESD table ♦ c = ESD shoes ♦ d = ESD overall ♦ e = ESD chain ♦ f = Cubicle ground connection d d b b d e e f a f f c c Sitting Standing Fig 1-1 a f f c a Standing / Sitting ESD protective measures SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions 1-3 Definitions and Warnings Vector Control Chassis Type Frequency Converter Safety and Operating Instructions for Drive Converters (in conformity with the low-voltage directive 73/23/EEC) General Installation In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property The drive converters shall be protected against excessive strains In particular, no components must be bent and/or isolating distances altered in the course of transportation or handling No contact shall be made with electronic components and contacts For further information, see documentation All operations serving transport, installation and commissioning as well as maintenance are to be carried out by skilled technical personnel (observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC Report 664 or DIN VDE 0110 and national accident prevention rules) Drive converters contain electrostatic sensitive components which are liable to damage through improper use Electronic components must not be mechanically damaged or destroyed (potential health risks) For the purposes of these basic safety instructions, "skilled technical personnel" means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of their functions When working on live drive converters, the applicable national accident prevention rules (e.g VBG 4) must be complied with Intended use Drive converters are components designed for inclusion in electrical installations or machinery Electrical connection The electrical installation shall be carried out in accordance with the relevant requirements (e.g crosssectional areas of conductors, fusing, PE connection) For further information, see documentation In case of installation in machinery, commissioning of the drive converter (i.e the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions of the EC directive 89/392/EEC (Machinery Safety Directive - MSD) Account is to be taken of EN 60204 Instructions for the installation in accordance with EMC requirements, such as screening, grounding, location of filters and wiring, are contained in the drive converter documentation They must always be complied with, also for drive converters bearing a CE marking Observance of the limit values required by the EMC law is the responsibility of the manufacturer of the installation or machine Commissioning (i.e the start of normal operation) is admissible only where conformity with the EMC directive (89/336/EEC) has been established Operation The drive converters meet the requirements of the lowvoltage directive 73/23/EEC They are subject to the harmonized standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/DIN VDE 0660 Part 500 and EN 60146/DIN VDE 0558 The technical data as well as information concerning the supply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed Transport, storage The instructions for transport, storage and proper use shall be complied with The climatic conditions shall be in conformity with prEN 50178 Installations which include drive converters shall be equipped with additional monitoring and protective devices in accordance with the relevant applicable safety requirements, e.g Act respecting technical equipment, accident prevention rules, etc Changes to the drive converters by means of the operating software are permissible After disconnection of the drive converters from the voltage supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors In this regard, the corresponding signs and markings on the drive converter must be respected During operation, all covers and doors shall be kept closed Maintenance and servicing The manufacturer’s documentation shall be followed Keep these safety instructions in a safe place! 1-4 476 869 4070 76 J AB-74 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES Vector Control Chassis Type Frequency Converter Description Description Range of application The frequency converter is a power electronics component for feeding three-phase drives in the output range from 37 kW to 400 kW The unit can be operated from a three-phase system with a frequency of 50/60 Hz and a voltage in the range of the values entered on the rating plate (380 480 / 500 600 / 660 690 V) The three-phase current from the system is rectified, smoothed and fed onto the capacitor DC link The inverter enables a variable output frequency between Hz and a maximum of 600 Hz to be generated from the DC current with the pulse width modulation method (PWM) The internal DC 24 V voltage is supplied through an integral power supply unit The unit is controlled by the internal closed-loop electronics, the functions are provided by the unit software Operator control is via the PMU operator control panel, the user-friendly OP1S operator control panel, the terminal strip or via the serial interfaces of the bus system For this purpose, the unit is provided with a number of interfaces and six slots for the use of optional boards Pulse encoders and analog tachometers can be used as encoders on the motor Terminal strip Optional boards PMU Control electronics Serial interface Pre-charging DC link U1/L1 U2/T1 V1/L2 V2/T2 Motor connecW2/T3 tion W1/L3 Inverter Rectifier C / L+ D/LPE1 PE2 Fig 2-1 Circuit principle of the frequency converter SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions 2-1 Maintenance 12.12 Vector Control Chassis Type Frequency Converter Replacing the rectifier module Removal ♦ Remove the PCC and the PCU Construction types E and F ♦ Dismantle the input bus module and the rectifier bus module Construction type G ♦ Remove the PCC together with the support plate ♦ Undo the screws of the faulty module and remove it ♦ Remove the PCU, PSU and the electronics box ♦ Dismantle the input bus module and the rectifier bus module ♦ Install the new PCU in the reverse sequence ♦ Coat the contact surfaces of the heat sink thinly and evenly with a thermo-lubricant Installation ♦ Tighten the fixing screws of the rectifier module with Nm ♦ Re-install the remaining components in the reverse sequence 12.13 Replacing the IVI IVI: Inverter-Value Interface (interface board for the power section) The IVI board is screwed on at the rear of the electronics box Construction types E to G ♦ Withdraw the connections X205, X206, X208, X31 and X33 from the IVI board ♦ Remove the capacitor battery (types E and F) ♦ Disconnect the fiber-optic cables (type G with rated input voltage ph AC 660 - 690 V or DC 890 - 930 V) ♦ Remove the PSU together with its insulation (type G) ♦ Take all the units out of the electronics box and place them on a suitable surface which is not statically charged ♦ Undo the two fixing screws of the electronics box ♦ Push the electronics box out of its interlock and remove it towards the front ♦ Pull out the ABO adaption board ♦ Unscrew the IVI board and take it out ♦ Install the new IVI in reverse sequence 12-8 476 869 4070 76 J AB-74 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES Vector Control Chassis Type Frequency Converter Construction type K Maintenance ♦ Unscrew the two screws of the electronics slide-in unit and pull it out to its endstops ♦ Disconnect the ground cable of the electronics slide-in unit ♦ Remove all boards from the electronics box and place them on a suitable surface which cannot be statically charged ♦ Unscrew the two fixing screws of the electronics box ♦ Push the electronics box out of its interlock and take it out towards the front ♦ Pull out the ABO Adaption Board ♦ Disconnect the fiber-optic cables ♦ Unscrew the IVI board and take it out ♦ Install the new IVI in the reverse sequence 12.14 Replacing the VDU and the VDU resistor VDU: Voltage-Dividing Unit The VDU and the VDU resistor are only found on converters with higher supply voltages The VDU bracket is an integral component of the electronics slide-in unit ♦ Detach the plug-in connections VDU ♦ Undo the fixing screw ♦ Take out the VDU ♦ Install the new VDU in the reverse sequence ♦ Unscrew the cable fasteners VDU resistor ♦ Detach the plug-in connections ♦ Take out the VDU resistor ♦ Install the new VDU resistor in the reverse sequence 12.15 Replacing the PSU PSU: Power Supply Unit Construction types E to G ♦ Withdraw connectors X18, X258 and X70 ♦ Remove the Torx screw with ground connection from the side panel ♦ Push the PSU out of its locking pins and take it out sideways and frontwards under the input bus ♦ Install the new PSU in the reverse sequence SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions 12-9 Maintenance Vector Control Chassis Type Frequency Converter Construction type K ♦ Remove the VDU and the VDU resistor (if present) ♦ Remove the VDU retainer plate ♦ Detach the plug-in connections on the PSU ♦ Undo the screws (six Torx M4 screws) on the PSU ♦ Take out the PSU ♦ Install the new PSU in the reverse sequence 12.16 Replacing the IGD IGD: IGBT Gate Drive Construction types E and F ♦ The IGD board is mounted directly on the IGBT modules ♦ Take out the capacitor battery ♦ Remove the electronics box with IVI board for type E ♦ Mark the output wiring U2/T1, V2/T2 and W2/T3 and disconnect it ♦ Remove the inverter bus module after unscrewing the twelve M6 screws ♦ Withdraw connector X295 ♦ Undo the fixing screws and remove the IGD board Construction type G ♦ The IGD board is mounted directly on the IGBT modules ♦ Take out the capacitor battery ♦ Remove the SML and SMU modules ♦ Remove the module busbars ♦ Remove the fiber-optic cables or connector X295 ♦ Withdraw connectors X290 and X291 ♦ Undo the fixing screws and remove the IGD board NOTE The spacing between the plus busbar and the minus busbar must be at least mm In order to install the module busbars, you must therefore use a template, e.g a mm thick piece of plastic Construction type K ♦ The IGD board is situated behind the module busbars ♦ Take out the capacitor battery ♦ Take out the SML and SMU modules ♦ Remove the module busbars ♦ Remove the nine fiber-optic cables at the top of the IGD ♦ Withdraw the P15 feeder cable ♦ Undo the fixing screws and remove the IGD board ♦ Install the new IGD in the reverse sequence Make sure when doing so that you push in the fiber-optic cables up to the endstop 12-10 476 869 4070 76 J AB-74 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES Vector Control Chassis Type Frequency Converter 12.17 Maintenance Replacing the TDB (type K) TDB: Thyristor Drive Board The TDB is arranged in front of the thyristor modules These are situated in the rectifier section between the fan assembly and the inverter ♦ Remove the cover (undo screws, then first of all detach the righthand snap hook, and then the left-hand snap hook) ♦ Withdraw connectors X246, X11, X12 and X13 ♦ Disconnect the PUD and NUD connections of the pre-charging resistors R1 and R2 (M4, Torx) ♦ Disconnect the connections to phases U, V, W ♦ Disconnect the NUD1, NUD2, NUD3 connections ♦ Remove the TDB board ♦ Install the new TDB in the reverse sequence See figure under section "Replacing the thyristor modules" 12.18 Replacing the IGBT module Replacement is carried out as in the case of the IGD board, with the following additions: ♦ Remove the fixing screws of the faulty IGBT module and take it out ♦ Install a new IGBT module, paying attention to the following: • Coat the contact surfaces thinly and evenly with a thermolubricant • Tighten the fixing screws of the IGBT module with Nm, observing the sequence of tightening ♦ Modules with the same type designation e.g FZxxxxRYYKF4 must be installed in every phase (type K) 3 C E Screw on IGBT module: Hand-tighten (~ 0.5 Nm) Sequence - - - - - Tighten with Nm (Order No 6SE7031-8EF60: 2.5 - 3.5 Nm) Sequence - - - - - Fig 12-5 Screwing on the IGBT module SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions 12-11 Maintenance 12.19 Vector Control Chassis Type Frequency Converter Replacing the thyristor modules (V1 to V3, type K) Replacement as in the case of the TDB, with the following additions: ♦ Disconnect the supply cables C+ D− of the option terminals ♦ Disconnect the connection of the C and D bars between the rectifier and the inverter ♦ Disconnect the connections U, V, W of the modules ♦ Disconnect the connections between modules and C(+) bar ♦ Remove the connecting bar C(+) ♦ Disconnect the connections between modules and D(−) bar ♦ Remove the connecting bar D(−) ♦ Undo the module fixing screws (M6, Torx) ♦ Remove the module (weight approx 500 g) ♦ Clean the contact surface ♦ Coat the new modules thinly and evenly with a thermo-lubricant and mount them Tightening torque of the fixing screws: Nm ± 15 % ♦ Further installation is performed in the reverse sequence Tightening torque of the electrical connections (C and D): 12 Nm (+ %, − 10 %) Fig 12-6 12-12 TDB board, pre-charging resistors and thyristor modules V1, V2, V3 476 869 4070 76 J AB-74 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES Vector Control Chassis Type Frequency Converter 12.20 Maintenance Replacing the PMU ♦ Remove the ground cable on the side panel ♦ Carefully press the snap catches on the adapter section together, remove the PMU with adapter section from the electronics box ♦ Withdraw connector X108 on the CUx board ♦ Carefully lift forward the PMU out of the adapter section using a screwdriver ♦ Install the new PMU in the reverse sequence Adapter section PMU Snap catches E-box Fig 12-7 PMU with adapter section on the electronics box SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions 12-13 Maintenance 12.21 Vector Control Chassis Type Frequency Converter Replacing the pre-charging resistors (R1 - R4, type K) These are situated on the right next to the TDB board in the rectifier section ♦ Remove the cover (undo screws, then detach first the right-hand snap catch and then the left-hand snap catch) ♦ Disconnect the PUD and the NUD connections of the pre-charging resistors R1 - R4 (M4, Torx) ♦ Detach the pre-charging resistors and take them out ♦ Install the new pre-charging resistor with torque of 20 Nm ± 10 % CAUTION Do NOT tilt the pre-charging resistor! ♦ Mount the fastenings and the connections in the reverse sequence See figure under section "Replacing the thyristor modules" 12.22 Replacing the circuit resistor Construction type K ♦ Take out the capacitor battery ♦ Take out the SML and SMU modules ♦ Remove the module busbars ♦ Undo the fixing screws (2 x M5, torque: max 1.8 Nm) and take out the circuit resistor ♦ The new resistor must be thinly and uniformly rolled in a thermolubricant ♦ Max torque of the electrical connections: 1.8 Nm ♦ Install the new circuit in the reverse sequence 12-14 476 869 4070 76 J AB-74 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES Vector Control Chassis Type Frequency Converter 13 Forming Forming If a unit has been non-operational for more than one year, the DC link capacitors have to be newly formed If this is not carried out, the unit can be damaged when the line voltage is powered up If the unit was started-up within one year after having been manufactured, the DC link capacitors not have to be re-formed The date of manufacture of the unit can be read from the serial number How the serial number is made up (Example: A-J60147512345) Digit Example Significance and A- Place of manufacture H 1996 J 1997 K 1998 to January to September O October N November D December to 14 Not relevant for forming The following applies for the above example: Manufacture took place in June 1997 During forming, the DC link of the unit is connected up via a rectifier, a smoothing capacitor and a resistor As a result, the DC link capacitors receive a defined voltage and a limited current, and the internal conditions necessary for the function of the DC link capacitors are restored 3AC A C R C / L+ D / L- Forming Disconnect Motorconnection Pre-charging U1/L1 U2/T1 V1/L2 V2/T2 W1/L3 W2/T3 DC link PE1 Rectifier Fig 13-1 Inverter PE2 Forming circuit SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions 13-1 Forming Components for the forming circuit (suggestion) Vector Control Chassis Type Frequency Converter Types E to G: Vrated A R C 3AC 380 V to 480 V SKD 62 / 16 330 Ω / 150 W 22 nF / 1600 V 3AC 500 V to 600 V x SKKD 81 / 22 470 Ω / 200 W 22 nF / 1600 V 3AC 660 V to 690 V x SKKD 81 / 22 470 Ω / 100 W 22 nF / 1600 V A R C 3AC 380 V to 480 V SKD 62 / 16 100 Ω / 500 W 22 nF / 1600 V 3AC 500 V to 600 V x SKKD 81 / 22 150 Ω / 500 W 22 nF / 1600 V 3AC 660 V to 690 V x SKKD 81 / 22 150 Ω / 500 W 22 nF / 1600 V Type K: Vrated Procedure ♦ Before you form the unit, all mains connections must be disconnected ♦ Connect the required components in accordance with the circuit example ♦ Energize the forming circuit The duration of forming depends on the idle time of the converter Forming time in hours Off-circuit idle time in years 1 Fig 13-2 13-2 Forming time as a function of converter idle time 476 869 4070 76 J AB-74 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES Vector Control Chassis Type Frequency Converter 14 Environmental Friendliness Environmental Friendliness Environmental aspects during the development The number of components has been significantly reduced over earlier converter series by the use of highly integrated components and the modular design of the complete series Thus, the energy requirement during production has been reduced Special significance was placed on the reduction of the volume, weight and variety of metal and plastic components Plastic components ABS: PMU support panel LOGO LDPE: Capacitor ring PA6.6: Fuse holders, mounting rail, capacitor holder, cable retainer, connecting strips, terminal strip, supports, PMU adapter, covers PC: Covers PP: Insulating boards bus retrofit PS: Fan housing UP: Tensioning profile retaining bolts Halogen-containing flame retardants were, for all essential components, replaced by environmentally-friendly flame retardants Environmental compatibility was an important criterium when selecting the supplied components Environmental aspects during production Purchased components are generally supplied in recyclable packaging materials (board) Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels ASIC devices and SMD devices were used on the boards The product is emission-free Environmental aspects for disposal The unit can be broken-down into recyclable mechanical components as a result of the easily releasable screw- and snap connections The plastic components and moulded housing are to DIN 54840 and have a recycling symbol Units can be disposed of through certified disposal companies Addresses are available from your local Siemens partner SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions 14-1 Vector Control Chassis Type Frequency Converter 15 Certificates Certificates Automation and Drives Confirmation Erlangen, 01.05.1998 This confirms that Equipment • Type AC drive converter • Order No.: 6SE70 SIMOVERT MASTERDRIVES is manufactured in conformance with DIN VDE 0558, Part and EN 60204, Part 6.2 (= DIN VDE 0113, Part 6.2) This equipment fulfills the protection requirements against electric shock according to DIN VDE 0106 Part 100 when the following safety rules are observed: • Service work in operation is only permissible at the electronics box • The converter must be switched into a no-voltage condition and isolated from the supply when replacing any part/component • All panels must be closed during operation Thus, this equipment conforms to the appropriate regulations in Germany according to VBG §2 (2) (VBG is a German regulatory body for safety-related issues) The local operating regulations (e.g EN 50110-1, EN 50110-2) must be observed when operating the equipment A&D DS A P1 Mickal SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions 15-1 Certificates Vector Control Chassis Type Frequency Converter Automation and Drives Test certificate Erlangen, 01.05.1998 Equipment AC drive converter • Type SIMOVERT MASTERDRIVES • Order No.: 6SE70 1) The 100% inspection was performed according to test instructions 475 100.9000.00 QP type A - D 476 100.9000.00 QP type E - G 476 200.9000.00 QP type J - L Test scope: I Insulation test • refer to EN 50178, Part 9.4.5.2 and UL508/CSA 22.2-14.M 91, Part 6.8 II Function test acc to EN 50178 • • • • III RUN-IN IV Function test acc to EN 50178 Initialization and start-up Customer terminal test Power section inspection Inspection of protection and monitoring equipment • Continuous test > hours ambient temperature 55 °C • see II function test The equipment complied with the test requirements The test results are documented within the test data base 1) For complete type, serial number and technical data please see rating plate A&D DS A PE D P Schlögel 15-2 476 869 4070 76 J AB-74 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES Vector Control Chassis Type Frequency Converter Factory certificate Certificates * regarding electromagnetic compatability 4SE.476 000 0001.00 WB EMV Manufacturer: Siemens Aktiengesellschaft Automation & Drives Group Business Division Variable-speed drives Sub-Division AC-Drive systems P.O Box 3269 D-91050 Erlangen Address: Product name: SIMOVERT Type 6SE70 Chassis units AC-AC and DC-AC When correctly used, the designated product fulfills all the requirements of Directive 89/336/EEC regarding electromagnetic compatibility We confirm the conformance of the above designated product with the Standards: EN 61800-3 10-1996 EN 61000-4-2 (old IEC 801-2) EN 61000-4-4 (old IEC 801-4) EN 61000-4-5 (old IEC 801-5) IEC 1000-4-3 (old IEC 801-3) EN 55011 (DIN VDE 0875 Part 11) Note: These instructions relating to EMC-correct installation, correct operation, connecting-up conditions and associated instructions in the product documentation supplied must be observed Erlangen, 01.05.1998 H Mickal A&D DS A P1 *) acc to EN 10204 (DIN 50049) This declaration does not guarantee any features A&S DS 4102x Copyright () SIEMENS AG 1997 All rights reserved SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions Page of 15-3 Bisher sind folgende Ausgaben erschienen: Ausgabe Interne Sachnummer AA 476 869 4070 76 J AA-74 AB 476 869 4070 76 J AB-74 Ausgabe AB besteht aus folgenden Kapiteln: Kapitel Änderungen Seitenzahl Ausgabedatum überarbeitete Ausgabe 05.98 Definitionen und Warnungen Beschreibung überarbeitete Ausgabe 05.98 Transportieren, Lagern, Auspacken überarbeitete Ausgabe 05.98 Technische Daten überarbeitete Ausgabe 18 05.98 Montage überarbeitete Ausgabe 05.98 EMV-gerechter Aufbau überarbeitete Ausgabe 05.98 Anschließen überarbeitete Ausgabe 12 05.98 Parametrierung überarbeitete Ausgabe 05.98 Parametrierschritte überarbeitete Ausgabe 49 05.98 10 Erstinbetriebsetzung überarbeitete Ausgabe 05.98 11 Störungen und Warnungen überarbeitete Ausgabe 23 05.98 12 Wartung überarbeitete Ausgabe 14 05.98 13 Formieren überarbeitete Ausgabe 05.98 14 Umweltverträglichkeit überarbeitete Ausgabe 05.98 15 Bescheinigungen überarbeitete Ausgabe 05.98 The following editions have been published so far: Edition Internal Item Number AA 476 869 4070 76 J AA-74 AB 476 869 4070 76 J AB-74 Version AB consists of the following chapters: Chapter Changes Pages Version date Definitions and warnings reviewed edition 05.98 Description reviewed edition 05.98 Transport, Storage, Unpacking reviewed edition 05.98 Technical Data reviewed edition 18 05.98 Installation reviewed edition 05.98 Installation in Conformance with EMC Regulations reviewed edition 05.98 Connecting-up reviewed edition 12 05.98 Parameterization reviewed edition 05.98 Parameterizing steps reviewed edition 49 05.98 10 First Start-up reviewed edition 05.98 11 Faults and Warnings reviewed edition 23 05.98 12 Maintenance reviewed edition 14 05.98 13 Forming reviewed edition 05.98 14 Environmental friendliness reviewed edition 05.98 15 Certificates reviewed edition 05.98 Group: Automation and Drives (A&D) Division: Variable-Speed Drive Systems Postfach 3269, D-91050 Erlangen Siemens Aktiengesellschaft Subject to change Printed in the federal Republic of Germany 05.98 ... Cooling-water circuit 2) Amot valve SIMOVERT converter Mounting cabinet Fig 4-2 Cooling-water circuit for SIMOVERT converters SIEMENS AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating Instructions... editions We are grateful for any recommendations for improvement Siemens AG 1998 All rights reserved SIMOVERT Registered Trade Mark Vector Control Chassis Type Frequency Converter Contents Contents... with parameter modules (quick parameterization, P060 = 3)9-10 Siemens AG 476 869 4070 76 J AB-74 SIMOVERT MASTERDRIVES Operating instructions Contents Vector Control Chassis Type Frequency Converter