A purchase requisition authorizes the storekeeper to release materials to individuals or work centers in the production process.. Accounting in a world-class manufacturing environment em
Trang 1Chapter 7—The Conversion Cycle
TRUE/FALSE
1 The philosophy of customer satisfaction permeates the world-class firm
ANS: T
2 Reports generated by the cost accounting system include performance reports and budget reports ANS: T
3 The cost accounting system authorizes the release of raw materials into production
ANS: F
4 Batch processing creates a homogeneous product through a continuous series of standard procedures ANS: F
5 The bill of materials specifies the types and quantities of the raw materials and subassemblies used in producing a single unit of finished product
ANS: T
6 A purchase requisition authorizes the storekeeper to release materials to individuals or work centers in the production process
ANS: F
7 The SAP R/3 system organizes business processes into four categories: financial, logistics, human resources, and business process support
ANS: T
8 The objective of the Economic Order Quantity model is to reduce total inventory costs by minimizing carrying costs and ordering costs
ANS: T
9 The work-in-process file is the subsidiary ledger for the work-in-process control account
ANS: T
10 Move tickets authorize the storekeeper to release materials to work centers
ANS: F
11 An operating characteristic of modern manufacturing firms is that labor is replaced with capital so that the firm can be more efficient and therefore more competitive
ANS: T
Trang 212 Computer Integrated Manufacturing focuses on reducing the complexity of the physical manufacturing layout of the shop floor
ANS: F
13 The only objective of the Just-In-Time philosophy is to reduce inventory levels
ANS: F
14 Accounting in a world-class manufacturing environment emphasizes standard cost and variance analysis
ANS: F
15 Identifying cost drivers is an essential step in implementing the Just-In-Time philosophy
ANS: F
16 A world class information system produces very little paper
ANS: T
17 Internal control procedures are virtually identical in a world-class manufacturing environment and in a traditional manufacturing environment
ANS: F
18 In a world-class company, all activities, from acquisition of raw materials to selling the final product, form a “chain of customers.”
ANS: T
19 The two subsystems of a traditional conversion cycle are the production system and the delivery system
ANS: F
20 Manufacturing resources planning (MRP II) has evolved into electronic resource planning (ERP) ANS: F
MULTIPLE CHOICE
1 Which item does not describe a world-class company?
a the goal of a world-class company is to delight its customers
b customers in a world-class company are external departments only
c world-class companies work in cross-functional teams
d a world-class company has a flat organizational structure
ANS: B
2 Which subsystem is not a part of the production system?
Trang 3a directing the movement of work through the process
b determining raw material requirements
c authorizing work to be performed
d monitoring the flow of cost information related to production
ANS: D
3 The purpose of the cost accounting system is to
a produce information for inventory valuation
b authorize release of raw materials
c direct the movement of work-in-process
d determine material requirements
ANS: A
4 Which process creates a homogeneous product through a continuous series of standard procedures?
a batch process
b make-to-order process
c continuous process
d none of the above
ANS: C
5 An example of a continuous process is the production of
a wedding invitations
b milk products
c jet aircraft
d all of the above
ANS: B
6 All of the following are characteristics of batch processing except
a each item in the batch is similar
b batches are produced in accordance with detailed customer specifications
c batches are produced to replenish depleted inventory levels
d setting up and retooling is required for different batches
ANS: B
7 When determining which items to produce, a firm must know
a last year’s production level
b raw material inventory levels
c the standard cost of the item
d the sales forecast
ANS: D
8 The production schedule is
a the expected demand for the firm’s finished goods for a given year
b the formal plan and authority to begin production
c a description of the type and quantity of raw materials and subassemblies used to produce
a single unit of finished product
d the sequence of operations during manufacturing
ANS: B
Trang 49 A move ticket
a is the formal plan and authority to begin production
b specifies the materials and production required for each batch
c records the work done in each work center
d authorizes the storekeeper to release materials to work centers
ANS: C
10 The internal control significance of the excess materials requisition is that it
a indicates the amount of material released to work centers
b identifies materials used in production that exceed the standard amount allowed
c indicates the standard quantities required for production
d documents the return to raw materials inventory of unused production materials
ANS: B
11 Inventory control performs all of the following tasks except it
a provides production planning and control with the inventory status report of finished
goods
b updates the raw material inventory records
c prepares a materials requisition for each production batch
d records the completed production as an increase to finished goods inventory
ANS: C
12 The storekeeper releases raw materials based on the
a production schedule
b materials requisition
c work order
d bill of materials
ANS: B
13 Which of the following is not an assumption of the Economic Order Quantity model?
a demand for the product is known with certainty
b total cost per year of placing orders is fixed
c lead time is known and is constant
d there are no quantity discounts
ANS: B
14 Firms hold safety stock to compensate for
a mathematical weaknesses of the Economic Order Quantity model
b variations in lead time or daily demand
c fluctuations in carrying costs
d uncertainty in the estimation of ordering costs
ANS: B
15 What is the economic order quantity if the annual demand is 10,000 units, set up cost of placing each order is $3 and the holding cost per unit per year is $2?
a 174
b 123
c 245
d none of the above
Trang 5ANS: A
16 If the daily demand is 40 units and the lead time is 12 days, the reorder point is
a 52 units
b 48 units
c 480 units
d none of the above
ANS: C
17 Which statement is not correct?
a general ledger creates a new cost record upon receipt of a work order from production
planning and control
b cost accounting updates the cost record with data gathered from the materials requisition
c general ledger posts summary information about the manufacturing process based on a
journal voucher prepared by cost accounting
d cost accounting computes variances and applies overhead to individual cost records
ANS: A
18 Which of the following is not a category of critical success factors in most manufacturing companies?
a product quality
b customer service
c revenue generation
d resource management
ANS: C
19 Computer integrated manufacturing groups all of the following technologies except
a robotics
b materials requirements planning
c automated storage and retrieval systems
d computer aided design
ANS: B
20 The SAP R/3 system provides pre-defined modules to support business processes in the all of the following categories except
a human resources
b business process support
c strategic
d financial
ANS: C
21 Which situation violates the segregation of functions control procedure?
a production planning and control is located apart from the work centers
b inventory control maintains custody of inventory items
c cost accounting has custody of and makes entries on cost records
d work centers record direct labor on job tickets
ANS: B
22 All of the following are internal control procedures that should be in place in the conversion cycle except
a calculation and analysis of direct material and direct labor variances
Trang 6b retention of excess materials by work centers
c physical count of inventory items on hand
d limited access to raw material and finished goods inventories
ANS: B
23 Process simplification focuses on
a using Computer Numerical Controlled machines which stand alone within a traditional setting
b completely automating the manufacturing environment
c reducing the complexity of the physical manufacturing layout of the shop floor
d organizing the process into functional departments
ANS: C
24 A manufacturing process that is organized into group technology cells utilizing no human labor is called
a islands of technology
b process simplification
c Computer Integrated Manufacturing
d traditional manufacturing
ANS: C
25 An example of automation of manufacturing design is
a Computer Aided Engineering
b Automated Storage and Retrieval Systems
c Computer Numerical Control
d robotics
ANS: A
26 An example of automation of manufacturing planning is
a Computer Aided Engineering
b Automated Storage and Retrieval Systems
c Materials Requirements Planning
d Computer Numerical Control
ANS: C
27 Firms implement a Just-In-Time inventory approach to
a reduce investment in inventories
b determine the optimum inventory level using the EOQ model
c camouflage production problems
d ensure overproduction of inventory
ANS: A
28 Characteristics of Just-In-Time manufacturing include all of the following except
a push manufacturing
b zero defects
c reduced setup time and small lot sizes
d reliable vendors
ANS: A
Trang 729 The cost of poor quality includes all of the following except
a cost of rework
b warranty claims
c scheduling delays
d proceeds from the sale of scrap
ANS: D
30 A flexible manufacturing system
a creates bottlenecks in the process
b leads to an “us” versus “them” attitude among workers
c shortens the physical distance between activities
d is organized along functional lines
ANS: C
31 Deficiencies of the traditional cost accounting information system include all of the following except
a an emphasis on financial performance
b inaccurate cost allocations
c an emphasis on standard costs
d immediate feedback about deviations from the norm
ANS: D
32 Which statement is not correct?
a an activity driver is a means to measure the activity used by the cost object
b cost object describes the work performed in a firm
c activities cause costs
d cost objects create a demand for activities
ANS: B
33 Firms are adopting Activity Based Costing (ABC) because
a it facilitates the analysis of variances
b it more accurately allocates costs to products
c it recognizes the importance of direct labor as a component of total manufacturing cost
d the financial nature of the reports permits comparisons to be made among different types
of products
ANS: B
34 In traditional firms, information reporting
a provides financially oriented information relating to operations
b presents detailed information about activities
c shows the allocation of costs first to activities and then to cost objects
d identifies nonessential activities
ANS: A
35 Types of information provided by Activity Based Costing include
a a description of the single activity driver used for overhead application
b the dollar value of the direct material usage variance
c identification of cost drivers
d details of the components of the single overhead cost pool
ANS: C
Trang 836 Which statement is not correct?
a the benchmark approach compares key activities with similar activities in other firms
b critical success factors include product and process quality
c the ABC model includes two perspectives: an allocation of cost perspective and a process perspective
d in world-class manufacturing firms, quality control activities at the end of the process are
essential
ANS: D
37 All of the following are documents in batch process production systems except
a production schedule
b route sheet
c materials requisition
d purchase order
ANS: D
38 Transaction authorization occurs in a traditional manufacturing environment in all of the following ways except
a production planning and control initiates production with a work order
b movement of the work through the production process follows the move ticket
c the sales department modifies work orders to match changes in demand
d the materials requisition authorizes the storekeeper to release materials to the work centers ANS: C
39 Manufacturing flexibility incorporates four characteristics These include all of the following except
a high product quality
b high inventory levels
c automation of manufacturing processes
d physical reorganization of production facilities
ANS: B
40 The stages of the automation continuum are (in order)
a traditional, computer-integrated manufacturing, islands of technology, process
simplification
b process simplification, traditional, islands of technology, computer-integrated
manufacturing
c traditional, islands of technology, process simplification, computer-integrated
manufacturing
d traditional, process simplification, computer-integrated manufacturing, islands of
technology
ANS: C
SHORT ANSWER
1 Which type of manufacturing creates a homogeneous product through a continuous series of standard procedures?
ANS:
continuous process manufacturing
Trang 92 What information is contained in the bill of materials (BOM)?
ANS:
The BOM specifies the types and quantities of raw materials and subassemblies used in producing a single unit of finished product
3 What is the difference between a materials requisition and a purchase requisition?
ANS:
A materials requisition authorizes the storekeeper to release materials and subassemblies to the
production process A purchase requisition authorizes the purchasing department to place an order with an external vendor to acquire goods or services
4 List one authorization control in the traditional manufacturing environment
ANS:
work orders prepared by production planning and control; move tickets signed by the foreman;
materials requisitions and excess materials requisitions
5 Explain how Just-In-Time inventory affects setup time and lot size
ANS:
In a Just-In-Time process, setup time should be reduced as much as possible, ideally to zero, and lot sizes should be very small to ensure a continuous flow of product through the process
6 What is one benefit of the flexible production system?
ANS:
A flexible production system shortens the physical distance between activities, reducing setup time, processing time, handling costs, and inventories
7 List two disadvantages of using a traditional cost accounting system
ANS:
Cost allocations may be inaccurate; there is a time lag in reporting; information is reported in financial terms; there is an emphasis on standard cost
8 In Activity Based Costing, what is the term used to refer to the work performed by a firm?
ANS:
an activity
9 In Activity Based Costing, the activity cost is assigned to the cost object by means of
ANS:
an activity (or cost) driver
10 Explain benchmarking
ANS:
When a process is benchmarked, key activities are compared to similar activities performed elsewhere
in the firm or in other firms
Trang 1011 Provide a specific example of source data automation.
ANS:
bar coding, magnetic ink character recognition, electronic strip, optical character recognition
12 In a traditional manufacturing environment, cost accounting provides independent verification of what information? What are the benefits?
ANS:
Cost accounting reconciles materials and labor usage, from the materials requisitions and job tickets, with prescribed standards and identifies significant departures Such variance analysis is important for control of the manufacturing process
13 How are cost structures fundamentally different between the traditional and CIM environments? ANS:
In the traditional manufacturing environment, direct labor is a much larger component of total
manufacturing costs than in the CIM environment Overhead, on the other hand, is a far more
significant element of cost in advanced technology manufacturing
14 What are the key segregation of duties issues in the conversion cycle?
ANS:
Inventory control must be separated from raw materials and finished goods custody Cost accounting must be separate from the work centers General ledger must be separate from other accounting functions
15 Traditional accounting assumes that products cause costs ABC assumes that _ cause costs
ANS:
activities
16 Differentiate between essential and non-essential activities
ANS:
Essential activities add value to the organization either through adding value to the customer or to the organization Non-essential activities do not add value
17 Name the underlying assumptions of the JIT method
ANS:
Zero defects, zero setups, small lot sizes, zero inventories, zero lead times & reliable vendors, and team attitude
18 What document signals the completion of the production process?
ANS:
The receipt by cost accounting of the last move ticket for a batch from the work center signals the completion of the production process
19 What document triggers the beginning of the cost accounting process for a given production run?