Axles detailed diagram

GENERAL DESCRIPTION DRIVE SHAFT SYSTEM General Description A: SPECIFICATIONS PROPELLER SHAFT Model Propeller shaft type AT Front propeller shaft Joint-to-joint length: L1 mm (in) MT Rear propeller shaft Joint-to-joint length: L2 mm (in) Turbo (except STi) DOJ 579 (22.79) 638 (25.12) STi UJ — 574 (22.60) 708 (27.87) 713 (28.07) 706 (27.80) D1 Outer diameter of tube: mm (in) (A) Non-turbo UJ 584 (22.99) 643 (25.32) 63.5 (2.500) D2 D1 D2 L1 (B) 70 (2.756) 57.0 (2.244) L2 D1 D2 L1 L2 DS-00001 (A) UJ type (B) DOJ type DS-2 GENERAL DESCRIPTION DRIVE SHAFT SYSTEM FRONT DRIVE SHAFT ASSEMBLY Model Type of drive shaft Non-turbo, Turbo AT Turbo MT (except STi) Turbo MT (STi) Non-turbo, Turbo AT Turbo MT Sedan Wagon EBJ87+SFJ82 EBJ87+SFJ82 BJ92+DOJ87 EBJ87+SFJ82 EBJ87+SFJ82 Axle diameter φ D (mm) 26 (1.02) 28 (1.10) 28 (1.10) 26 (1.02) 28 (1.10) Axle length L (mm) 325 325 250 314 314 (D) (A) (C) (D) (B) (C) DS-00199 (A) (B) EBJ87+SFJ82 BJ92+DOJ87 (C) Axle diameter DS-3 (D) Axle length GENERAL DESCRIPTION DRIVE SHAFT SYSTEM REAR DRIVE SHAFT ASSEMBLY Type of drive shaft assembly EBJ82+DOJ82 RH EBJ82+DOJ82 LH BJ79+DOJ79 RH BJ79+DOJ79 LH EBJ82+DOJ82 RH EBJ82+DOJ82 LH BJ79+DOJ79 RH BJ79+DOJ79 LH BJ87+DOJ87 No of identification protrusion on shaft (Two) (One) (Two) (One) (Two) (One) (Two) (One) (One) Model Sedan turbo Sedan Non-turbo Wagon turbo Wagon Non-turbo STi Axle length (mm) 363 353 368 358 353 343 358 348 295.2 Axle diameter (mm) 24 24 23 23 24 24 23 23 25 (1) (3) (2) DS-00224 (1) Identification protrusion (2) Axle length DS-4 (3) Axle diameter GENERAL DESCRIPTION DRIVE SHAFT SYSTEM B: COMPONENT PROPELLER SHAFT (1) (2) T2 (3) T2 T1 DS-00225 (1) (2) Propeller shaft (DOJ type) Propeller shaft (UJ type) (3) Rear differential DS-5 Tightening torque: N·m (kgf-m, ft-lb) T1: 38 (3.9, 28.3) T2: 52 (5.3, 38.3) GENERAL DESCRIPTION DRIVE SHAFT SYSTEM FRONT AXLE (2) (1) (4) (5) (7) (9) (10) (3) (6) (8) (11) (8) (12) (8) (13) (19) (14) (15) (16) (21) (17) T (18) (20) DS-00202 (1) (2) (3) (4) (5) (6) (7) (8) Baffle plate (SFJ) Spring pin Outer race (SFJ) Snap ring Trunnion Free ring Circlip Boot band (9) (10) (11) (12) (13) (14) (15) (16) Boot (SFJ) Boot (EBJ) EBJ ASSY Tone wheel Baffle plate Oil seal (IN) Snap ring Bearing DS-6 (17) (18) (19) (20) (21) Housing Oil seal (OUT) Hub bolt Hub Axle nut Tightening torque: N·m (kgf-m, ft-lb) T: 220 (22.4, 162) GENERAL DESCRIPTION DRIVE SHAFT SYSTEM REAR AXLE (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (9) (11) (9) (14) (12) (15) (13) (21) (17) (16) (18) T1 (19) T2 (20) (23) (22) DS-00222 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) Circlip Baffle plate (DOJ) Outer race (DOJ) Snap ring Inner race Ball Cage Circlip Boot band Boot (DOJ) (11) (12) (13) (14) (15) (16) (17) (18) (19) Boot Non-turbo: BJ ASSY Turbo: EBJ ASSY Baffle plate Oil seal (IN No 2) Oil seal (IN.) Housing Bearing Snap ring Oil seal (OUT) DS-7 (20) (21) (22) (23) Tone wheel Hub bolt Hub Axle nut Tightening torque: N·m (kgf-m, ft-lb) T1: 13 (1.3, 9.4) T2: 190 (19.4, 140) GENERAL DESCRIPTION DRIVE SHAFT SYSTEM C: CAUTION • Wear working clothing, including a cap, protective goggles, and protective shoes during operation • Remove contamination including dirt and corrosion before removal, installation or disassembly • Keep the disassembled parts in order and protect them from dust or dirt • Before removal, installation or disassembly, be sure to clarify the failure Avoid unnecessary removal, installation, disassembly, and replacement • Be careful not to burn your hands, because each part on the vehicle is hot after running • Use SUBARU genuine grease etc or the equivalent Do not mix grease etc with that of another grade or from other manufacturers • Be sure to tighten fasteners including bolts and nuts to the specified torque • Place shop jacks or safety stands at the specified points • Apply grease onto sliding or revolution surfaces before installation • Before installing snap rings, apply sufficient amount of grease to avoid damage and deformation • Before securing a part on a vise, place cushioning material such as wood blocks, aluminum plate, or shop cloth between the part and the vise D: PREPARATION TOOL SPECIAL TOOLS ILLUSTRATION TOOL NUMBER 922431000 DESCRIPTION AXLE SHAFT INSTALLER REMARKS • Used for installing axle shaft into housing • Used with ADAPTER (927390000) BAND TIGHTENING TOOL Used for tightening boot band (A) Jig for band (B) Ratchet wrench ST-922431000 925091000 ST-925091000 DS-8 GENERAL DESCRIPTION DRIVE SHAFT SYSTEM ILLUSTRATION TOOL NUMBER 926470000 DESCRIPTION AXLE SHAFT PULLER REMARKS Used for removing axle shaft 927060000 HUB REMOVER • Used for removing front hub • Used with HUB STAND (927080000) 927420000 HUB REMOVER • Used for removing rear hub • Used with HUB STAND (927080000) 927080000 HUB STAND Used for disassembling and assembling hub bolt in hub ST-926470000 ST-927060000 ST-927420000 ST-927080000 DS-9 GENERAL DESCRIPTION DRIVE SHAFT SYSTEM ILLUSTRATION TOOL NUMBER 927100000 DESCRIPTION BEARING PULLER REMARKS • Used for disassembling and assembling front housing bearing • Used with HOUSING STAND (927400000) 927140000 AXLE SHAFT PULLER PLATE Same as plate included in AXLE SHAFT PULLER (926470000) 927390000 ADAPTER Used as an adapter for AXLE SHAFT INSTALLER (922431000) 927400000 HOUSING STAND • Used for disassembling and assembling front housing bearing • Used with BEARING PULLER (927100000) ST-927100000 ST-927140000 ST-927390000 ST-927400000 DS-10 GENERAL DESCRIPTION DRIVE SHAFT SYSTEM ILLUSTRATION TOOL NUMBER 927410000 DESCRIPTION OIL SEAL INSTALLER REMARKS • Used for installing oil seal into front housing • Used with HOUSING STAND (927400000) 927430000 HOUSING STAND • Used for disassembling and assembling rear housing bearing • Used with BEARING PULLER (927440000) 927120000 HUB INSTALLER Used for installing hub 927440000 BEARING REMOVER • Used for disassembling and assembling rear wheel bearing • Used with HOUSING STAND (927430000) ST-927410000 ST-927430000 ST-927120000 ST-927440000 DS-11 GENERAL DESCRIPTION DRIVE SHAFT SYSTEM ILLUSTRATION TOOL NUMBER 927460000 DESCRIPTION OIL SEAL INSTALLER REMARKS • Used for installing outer oil seal • Used with HOUSING STAND (927430000) 927450000 HUB INSTALLER • Used for pressing hub bearing into hub • Used with HUB STAND (927080000) ST-927460000 ST-927450000 28099PA090 OIL SEAL PROTEC- • Used for installing rear drive shaft into rear difTOR ferential • For protecting oil seal 28099PA100 DRIVE SHAFT REMOVER ST28099PA090 ST28099PA100 DS-12 Used for removing rear drive shaft from rear differential GENERAL DESCRIPTION DRIVE SHAFT SYSTEM ILLUSTRATION TOOL NUMBER 28099AC000 DESCRIPTION BOOT BAND PLIERS REMARKS Used for tightening front BJ boot band ST28099AC000 GENERAL PURPOSE TOOLS TOOL NAME Puller Dial gauge Snap ring pliers REMERKS Used for removing ball joint from knuckle arm Used for inspecting propeller shaft run-out Used for installing and removing snap ring DS-13