fcs14249 IMPORTANT SAFETY NOTICE Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all motor vehicles, as well as the personal safety of the individual doing the work This manual provides general directions for accomplishing service and repair work with tested, effective techniques Following them will help assure reliability There are numerous variations in procedures, techniques, tools and parts for servicing vehicles, as well as in the skill of the individual doing the work This manual cannot possibly anticipate all such variations and provide advice or cautions as to each Accordingly, anyone who departs from instructions provided in this manual must first establish that he compromises neither his personal safety nor the vehicle integrity by his choice of methods, tools or parts As you read through the procedures, you will come across NOTES, CAUTIONS, and WARNINGS Each one is there for a specific purpose NOTES give you added information that will help you to complete a particular procedure CAUTIONS are given to prevent you from making an error that could damage the vehicle WARNINGS remind you to be especially careful in those areas where carelessness can cause personal injury The following list contains some general WARNINGS that you should follow when you work on a vehicle • • Always wear safety glasses for eye protection • • • To prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust manifold, tail pipe, catalytic converter and muffler Be sure that the ignition switch is always in the OFF position, unless otherwise required by the procedure • • Do not smoke while working on the vehicle Set the parking brake when working on the vehicle If you have an automatic transmission, set it in PARK unless instructed otherwise for a specific service operation If you have a manual transmission it should be in REVERSE (engine OFF) or NEUTRAL (engine ON) unless instructed otherwise for a specific service operation • Keep hands and other objects clear of the radiator fan blades Electric cooling fans can start to operate at any time by an increase in underhood temperatures, even though the ignition is in the OFF position Therefore, care should be taken to ensure that the electric cooling fan is completely disconnected when working under the hood Use safety stands whenever a procedure requires you to be under the vehicle • Operate the engine only in a well-ventilated area to avoid the danger of carbon monoxide • Keep yourself and your clothing away from moving parts when the engine is running, especially the fan and belts To avoid injury, always remove rings, watches, loose hanging jewelry, and loose clothing before beginning to work on a vehicle Tie long hair securely behind your head The recommendations and suggestions contained in this manual are made to assist the dealer in improving his dealership parts and/or service department operations These recommendations and suggestions not supersede or override the provisions of the Warranty and Policy Manual, and in any cases where there may be a conflict, the provisions of the Warranty and Policy Manual shall govern The descriptions, testing procedures, and specifications in this handbook were in effect at the time the handbook was approved for printing Ford Motor Company reserves the right to discontinue models at any time, or change specifications, design, or testing procedures without notice and without incurring obligation Any reference to brand names in this manual is intended merely as an example of the types of tools, lubricants, materials, etc recommended for use Equivalents, if available, may be used The right is reserved to make changes at any time without notice WARNING: Many brake linings contain asbestos fibers When working on brake components, avoid breathing the dust Breathing the asbestos dust can cause asbestosis and cancer Breathing asbestos dust is harmful to your health Dust and dirt present on car wheel brake and clutch assemblies may contain asbestos fibers that are hazardous to your health when made airborne by cleaning with compressed air or by dry brushing Wheel brake assemblies and clutch facings should be cleaned using a vacuum cleaner recommended for use with asbestos fibers Dust and dirt should be disposed of in a manner that prevents dust exposure, such as sealed bags The bag must be labeled per OSHA instructions and the trash hauler notified as to the contents of the bag If a vacuum bag suitable for asbestos is not available, cleaning should be done wet If dust generation is still possible, technicians should wear government approved toxic dust purifying respirators OSHA requires areas where asbestos dust generation is possible to be isolated and posted with warning signs Only technicians concerned with performing brake or clutch service should be present in the area Copyright © 2004 Ford Motor Company Produced and Coordinated by Technical Support Operations Ford Customer Service Division October, 2004 CUSTOMER EXPECTATIONS Mission Expectations: Statement: Service Customer Make it convenient to have 5.customer Provide me a clear and All dealership personnel willmy treat every aswith a potential lifetime vehicle serviced at your thorough explanation of the service purchaser, communicating a professional image which embraces honesty dealership performed and concern for customer wants and needs The Service Advisor should Call me within a reasonable amount demonstrate a genuine concern of time after my service visit to for my service needs ensure that I'm completely satisfied Fix it right the first time Be responsive to questions or concerns I bring to your attention Complete servicing my vehicle in a timely and professional manner Expectation “Fix It Right the First Time, on Time.” Both service advisors and technicians are important players when it comes to Expectation #3 Why Customers tell us “Fixing It Right the First Time, on Time” is one of the reasons they would decide to return to a dealer to buy a vehicle and get their vehicles serviced Technician Training It is our goal to help the technician acquire all of the skills and knowledge necessary to “Fix it Right the First Time, on Time.” We refer to this as “competency.” Technician’s Role Acquire the skills and knowledge for competency in your specialty via STST New Model — Web-Based Training — Web-Based Training — Fordstar Broadcasts — Fordstar Broadcasts — Ford Multimedia Training (FMT) — Instructor-Led — Instructor-Led The Benefits The successful implementation of standards means — Satisfied customers — Repeat vehicle sales — Repeat service sales — Recognition that Ford and Lincoln/Mercury technicians are “the Best in the Business” Contents INTRODUCTION Objectives Ford Continuously Variable Transaxle (CVT) New Model Instructor-Led Course Description Course Terminal Objectives Audience Course Prerequisites Evaluation Student Guide Intro-1 Intro-2 Intro-2 Intro-2 Intro-2 Intro-3 Intro-3 LESSON 1: CVT COMPONENTS AND OPERATION Objectives - What is a Continuously Variable Transaxle (CVT) - Variator Operation - TRANSAXLE CONTROL SYSTEM - CVT MECHANICAL COMPONENTS - Fluid Pump - Planetary Gearset - 10 Clutches - 11 Output Gear and Differential - 12 Parking Pawl - 13 TRANSAXLE OPERATION - 14 Powerflow in Forward - 14 Powerflow in Reverse - 15 Planetary Gearset Operation - 16 Workstation Workstation Workstation Workstation - 18 - 19 - 21 - 22 LESSON 2: CVT DIAGNOSIS AND SERVICE Objectives - Introduction to CVT Diagnosis and Service - CVT inputs and outputs - Description of Inputs and Outputs - CVT Operational Strategies - CVT Diagnosis .2 - CVT Disassembly and Assembly - Demonstration Worksheets - 10 Workstation Workstation Workstation Workstation - 16 - 17 - 18 - 20 GLOSSARY Glossary - TOOL LIST Tool - ROTUNDA ORDER FORM i ii INTRODUCTION DAY ONE INTRODUCTION CONTENTS OBJECTIVES z Introduce the Students to the course z CVT New Model Course Description z Explain Course Objectives z Course Terminal Objectives z Describe Course Prerequisites z Audience Explain Course Evaluation Standards z Course Prerequisites z z Evaluation z Student Guide 2005 Continuously Variable Transaxle (CVT) New Model Training October, 2005 Intro - INTRODUCTION DAY ONE Ford Continuously Variable Transaxle (CVT) New Model Course Description The Continuously Variable Transaxle (CVT) New Model instructor-led course is a two-day course facilitated by an instructor This course is designed to provide hands-on opportunities for Ford Service Technicians to learn and improve their skills with respect to utilizing tools and equipment and to apply knowledge learned in both this course and in the previous FORDSTAR Five Hundred, Freestyle, and Mercury Montego New Model Course Course Terminal Objectives After successfully completing this course, a technician will be able to: z Identify the components of the Ford Continuously Variable Transaxle (CVT) z Describe the operation of the Ford CVT z Diagnose customer concerns of a Ford CVT z Utilize special service tools while servicing a Ford CVT z Perform disassembly procedures on a Ford CVT z Disassemble and assemble subassemblies of a Ford CVT Assemble a Ford CVT Audience z This course is designed and intended for Ford Motor Company Dealership Service Technicians who have completed the Ford Automatic Transmission Curriculum and its prerequistites Course Prerequisites A technician taking this course should have the following prerequisite skills, knowledge, and/or experience: z z Basic Electrical Diagnosis 34S14T0 Electronic System Diagnosis 34S19T0 z Automatic Transmission Curriculum Specialty 37 z Ford Five Hundred, Freestyle and Mercury Montego New Model FORDSTAR Course 30N27F0 Intro - October, 2005 2005 Continuously Variable Transaxle (CVT) New Model Training INTRODUCTION DAY ONE Evaluation Hands-on skills and course related knowledge is evaluated on the afternoon of the second day z Hands-on evaluations will be conducted with exercises in: – CVT system diagnosis – CVT system service – Service publication WEB/DVD navigation – CVT special tool usage In order to pass the course, you must demonstrate acceptable skills at the evaluated hands-on exercises AND you must answer at least 80% of the written post test questions correctly Student Guide The Student Guide contains information on CVT diagnosis and service as well as worksheets that are to be used in this course IMPORTANT: Actively participate in exercise reviews This is your opportunity to ask questions and clear up any areas that you may not fully understand 2005 Continuously Variable Transaxle (CVT) New Model Training October, 2005 Intro - INTRODUCTION Intro - DAY ONE October, 2005 2005 Continuously Variable Transaxle (CVT) New Model Training CVT DISASSEMBLY, INSPECTION AND REASSEMBLY DEMONSTRATION DEMONSTRATION CVT DISASSEMBLY, INSPECTION, AND ASSEMBLY STUDENT ANSWER SHEET DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES Torque Converter Housing, Reverse Clutch and Pump Assembly (continued) 30 Using a micrometer, measure the thickness of the reverse clutch selective snap ring and enter it’s thickness here. _ 31 When preparing to check reverse clutch pack clearance, which clutch pack plate is left out? _ 32 What is the maximum air pressure that can be used when using air to apply the reverse clutch piston? _ 33 How many times must you air up the reverse clutch pack and measure the clearance? _ 34 Use the table below to perform the calculation required to determine the correct thickness of the reverse clutch snap ring Description A B C Reading + 0.54mm (0.02 in) - 1.50mm (0.059 in) (D)Clutch Pack Clearance - 14 October, 2005 2005 Continuously Variable Transaxle (CVT) New Model Training WORKSTATIONS DAY TWO WORKSTATIONS CONTENTS OBJECTIVES z Upon completion of this activity the student will be able to: – Perform CVT service publication navigation – Utilize CVT special service tools – Describe and identify CVT components – Perform CVT disassembly/ assembly procedures z Workstation z Workstation z Workstation z Workstation 2005 Continuously Variable Transaxle (CVT) New Model Training October, 2005 - 15 WORKSTATIONS DAY TWO WORKSTATION CVT VARIATOR AND CHAIN REMOVAL/INSTALLATION STUDENT ANSWER SHEET Directions: Go to Workstation Perform the tasks and answer the questions below Under what circumstances must the case half be removed from the variators? _ _ What special service tool(s) is used to remove the variator retaining nuts? _ When installing the tools to remove the case half from the variator, which variator insert goes on top of the primary variator? _ When removing the case from the variators, how must the bolts be turned to prevent damage to the case or variators? _ _ Remove the case half from the variators, then answer the following questions Which parts must be replaced if you find damage to the chain? _ What will occur if the secondary variator is opened too fast? In which direction is the arrow pointing on the chain guides? Remove the chain from the variators, then answer the following questions 10 What must be done with the spur gear if a new variator assembly is installed? _ 11 Reinstall the chain on the variators, then answer the following questions 12 Which way must the windows in special tools 307-547-7 and -8 be facing when you begin to press down on the case? 13 Why must you turn the secondary forcing screw two turns before beginning to press the case onto the variators? _ 14 In how many stages are the variator nuts torqued? 15 Install the case half on the variators END OF WORKSHEET, RETURN THE WORKSTATION TO THE CONDITION IN WHICH YOU FOUND IT - 16 October, 2005 2005 Continuously Variable Transaxle (CVT) New Model Training WORKSTATIONS DAY TWO WORKSTATION CVT ASSEMBLY CLEARANCES STUDENT ANSWER SHEET Directions: Go to Workstation Perform the tasks and answer the questions below When measuring the clearance in the forward clutch pack, which clutch plate must be left out? Measure the forward clutch pack clearance, then answer the questions below Use the table below to determine the correct thickness for the forward clutch pack snap ring Description Reading A B C + 0.51mm (0.02 in) - 1.40mm (0.055 in) (D) Clutch Pack Clearance Is the snap ring the correct thickness for this clutch pack? Assemble the CVT up to the point where you must install the bearing race onto the differential assembly, then answer the questions below What must be done to special tool 307-533 before installing it onto the differential bearing race? _ How many spacers must be installed between the case halves when setting differential preload? _ Set up the preload tools and perform the measurements as described in the service publication Is the shim the correct thickness? END OF WORKSHEET, RETURN THE WORKSTATION TO THE CONDITION IN WHICH YOU FOUND IT 2005 Continuously Variable Transaxle (CVT) New Model Training October, 2005 - 17 WORKSTATIONS DAY TWO WORKSTATION CONVERTER HOUSING, REVERSE CLUTCH AND PUMP ASSEMBLY STUDENT ANSWER SHEET Directions: Go to Workstation Disassemble the converter housing, reverse clutch and pump assembly, then perform the tasks and answer the questions below What special service tool is installed into the vise for pump alignment? When you install the pump gasket, what must be noted in order to position the gasket correctly? When installing the stator support bolts, how are the bolts tightened? _ What is unique about tightening the pump to converter housing bolts? _ Assemble the pump to the converter housing using the special tools, then answer the following questions What must be done to new reverse clutch plates before installing them into the transaxle? _ What component must be left out to check the reverse clutch pack clearance? _ What is the maximum air pressure that can be used when using air to apply the reverse clutch piston? _ How many times must you air up the reverse clutch pack and measure the clearance? _ 10 Assemble the reverse clutch pack, then use the table below to perform the calculation required to determine the correct thickness of the reverse clutch snap ring Description Reading A + 0.54mm (0.02 in) - 1.50mm (0.059 in) B C (D) Clutch Pack Clearance 11 Is the snap ring provided is the correct thickness? END OF WORKSHEET, RETURN THE WORKSTATION TO THE CONDITION IN WHICH YOU FOUND IT - 18 October, 2005 2005 Continuously Variable Transaxle (CVT) New Model Training WORKSTATIONS DAY TWO NOTES 2005 Continuously Variable Transaxle (CVT) New Model Training October, 2005 - 19 WORKSTATIONS DAY TWO WORKSTATION CVT DIAGNOSIS STUDENT ANSWER SHEET Directions: A CVT equipped 2005 Five Hundred is brought to you The customer is concerned because the wrench light came ON one morning, but has since turned itself off Perform the diagnosis for this concern using electronic service publications, the tools provided, and the Data Sheet (on the following page) by comparing the service publication pinpoint test steps to the pinpoint test steps listed • The RESULTS COLUMN of the data sheet lists the results of the tests performed, use these results to select the next step that must be performed • Continue doing this until you've identified the cause of the concern • NOTE: SOME STEPS IN THE DATA SHEET ARE NOT USED IN THE DIAGNOSIS AND ARE ONLY INCLUDED AS DISTRACTORS Select only the steps that are required DIAGNOSTIC STEP RESULT What are you directed to after completing these diagnostic tests? _ _ From what you’ve read in this scenario, is this DTC a hard fault or memory code? _ What might be the cause of this concern? What tool is used to install the guide pin retaining C-clip during CVT assembly? END OF WORKSHEET - 20 October, 2005 2005 Continuously Variable Transaxle (CVT) New Model Training WORKSTATIONS DAY TWO WORKSTATION CVT DIAGNOSIS DATA SHEET DIAGNOSTIC STEP RESULT DTC INDEX GO TO PINPOINT TEST B PINPOINT TEST A5 BOTH PID READINGS ARE GREATER THAN 300 KPA (44 PSI) PINPOINT TEST A8 PCA_MES IS 80 KPA (12 PSI) LESS THAN PCC_MES PINPOINT TEST B2 PID TFT TEMPERATURE IS WITHIN SPECS PERFORM VISUAL INSPECTIONS/ PRECHECKS NOTHING UNUSUAL FOUND PINPOINT TEST A6 PCA_MES IS LESS THAN PCC_MES PINPOINT TEST E1 CLTAMP_MES AND CLTAMP_CMD CURRENT VALUES ARE WITHIN 10 MILLIAMPERES PINPOINT TEST A3 PCA_MES IS LESS THAN PCC_MES PINPOINT TEST A2 BOTH PID READINGS ARE GREATER THAN 300 KPA (44 PSI) PINPOINT TEST B1 TFT PID IS AVAILABLE VERIFY THE CONCERN CONCERN EXISTS AS STATED BY THE CUSTOMER PINPOINT TEST A7 PCA_MES IS 300 KPA (44 PSI) LESS THAN PCC_MES PINPOINT TEST B3 PID VALUE INCREASES AND DECREASES RETRIEVE DTCS P0868 IS PRESENT DTC INDEX GO TO PINPOINT TEST A PINPOINT TEST A1 BOTH PIDS READ 80 KPA (12 PSI) DTC INDEX GO TO PINPOINT TEST E PINPOINT TEST A4 PCA_MES IS 300 KPA (44 PSI) LESS THAN PCC_MES PINPOINT TEST E2 TURBINE SHAFT SPEED AND PULLEY A SPEED ARE EQUAL 2005 Continuously Variable Transaxle (CVT) New Model Training October, 2005 - 21 WORKSTATIONS - 22 DAY TWO October, 2005 2005 Continuously Variable Transaxle (CVT) New Model Training GLOSSARY APS Accelerator Pedal Sensor ABS Anti-Lock Brake System AWD All Wheel Drive CAN Controller Area Network Chain A high-strength chain that connects the CVT Primary and Secondary Variators CVT Continuously Variable Transaxle DTC Diagnostic Trouble Code FMEM Failure Mode Effects Management KOEO Key On Engine Off KOER Key On Engine Running LED Light Emitting Diode MAF Mass Air Flow MM or mm Millimeters Mechatronic Combines TCM, pressure control solenoids, and hydraulic valve body of CVT MIL Malfunction Indicator Lamp Multiplexing A computer strategy that allows module-to-module communication during normal vehicle operation NGS New Generation STAR Tester Nm Newton Meters OBD II On-board Diagnostics Generation OSS Output Shaft Speed PCA,B,C, or D Pressure Control Solenoid A, B, C, or D PCE Torque Converter Clutch Solenoid PC/ED Powertrain Control/Emission Diagnosis PCM Powertrain Control Module PID Parameter Identification Protocol A computer language that allows communication between control modules PSI Pounds per Square Inch PWM Pulse Width Modulated RPM Revolutions Per Minute SIG RTN Signal Return SSCC Symptom-to-System-to-Component-to-Cause SW B+ Switched Battery Voltage TC Traction Control TCC Torque Converter Clutch TCM Transaxle Control Module TFT Transmission Fluid Temperature 2005 Continuously Variable Transaxle (CVT) New Model Training October, 2005 Glossary - GLOSSARY TPS Throttle Position Sensor TRS Transaxle Range Sensor TSB Technical Service Bulletin TSS Turbine Shaft Speed Variator A fluid controlled pulley that changes ratios in a CVT VECI Vehicle Emissions Control Information VFS Variable Force Solenoid VIN Vehicle Identification Number VSS Vehicle Speed Sensor Wrench Light Throttle Control/Transmission Transmission Warning Lamp WSS Wheel Speed Sensor WDS World Diagnostic System WOT Wide Open Throttle Glossary - October, 2005 2005 Continuously Variable Transaxle (CVT) New Model Training TOOL LIST TOOL LIST • • • • • • • • • • • Worldwide Diagnostic System (WDS) 418-F224 Holding Fixture, Transmission 307-003 (T57L-500-B) Holding Fixture, Transaxke Variator Assembly 307-547 Variator Socket 307-545 • • • • • • • • • • • Installer, Front Pump Seal 307-524 Installer, Pump Cover 307-542 Torque Converter Handles 307-091 (T81P-7902-C) Piston Spring Compressor 307-525 Installer, Forward Clutch Feed Tube 307-539 Remover, Differential Bearing Race 307-532 Compressor, Secondary Variator 307-564 Dial Indicator with Braketry Aligner, Transaxle Pump 100-002 (TOOL-4201-C) 307-544 Alignment Pins, Transmission Main Control Body 307-127 (T94P-77000-P) Shim Selection Set (Bolts) 308-161 (T88C-77000-C) Shim Selection Set (Legs) 308-164 (T88C-77000-JF) Installer, Output Shaft Seal 307-527 Installer, Output Shaft Seal 307-528 Installer, Differential Bearing 307-543 Differential Prelaod Set-up Tool 307-533 Stack-Up Gauge 307-534 Installer, C-Clip 307-565 2005 Continuously Variable Transaxle (CVT) New Model Training October, 2005 TOOL LIST October, 2005 2005 Continuously Variable Transaxle (CVT) New Model Training QTY PART I BAL OF NO ITEM NUMBER PREFIX Dealer Parts Code #: Dealer Name: Address: City, State, Zip: Phone #: Fax #: Attention: Order Date: Ship to arrive by (Date or ASAP): Address: City, State, Zip: COL ADDITIONAL SPECIFICATIONS (if required) COL ORDER FORM OPTIONAL: CATALOG PAGE NO PART II DESCRIPTION Prices subject to change without notice EXTENDED TOTAL AUTHORIZED DEALERSHIP SIGNATURE (BUYER) PRINT NAME FCSD CREDIT MANAGER APPROVAL (ORDERS OVER $4,000) PART III TOTAL UNIT PRICE FAX NUMBER 1-800-762-6181 ❏ 36 Mo (Minimum $5,000) Buyer, having been quoted both an installment Price and a lesser Cash Price, hereby purchases from Seller on installment price basis, upon the terms and conditions set forth on the face hereof, the equipment to be delivered and installed at Buyer’s premises, as described above and agrees to pay Seller the Installment Price therefore as so set forth until paid in full ❏ 30 Day Open Account Installment Plan (Fixed Rate) ❏ 12 Mo (Minimum $1,000) ❏ 24 Mo (Minimum $3,000) ❏ 48 Mo (Minimum $10,000) ❏ 60 Mo (Minimum $15,000) (Reverse side must be completed) ❏ 90 Days Same as Cash (Minimum $1,000) Notice To Buyer: 315-195 Do not sign this contract before you read it or if it contains any blank spaces You are entitled to an exact copy of the contract you sign Under the law you have the right to pay off in advance the full amount due and under certain circumstances to obtain partial refund of the time charge BUYER ACKNOWLEDGES RECEIPT OF A TRUE AND COMPLETELY FILLED IN COPY OF THIS CONTRACT AT THE TIME OF SIGNING September 1999 FOR TELEPHONE ORDERS USE THE ROTUNDA TOLL-FREE NUMBER 1-800-ROTUNDA (768-8632) DEALER: Be sure you have completed Parts I and II for all orders, Part III for Installment Plan Orders 315-195 (Previous editions may not be used) Payment and Terms of Payment a If Buyer has requested the Dealer Open Account payment plan via the Ford Dealer Statement in Part II of the order form, and Seller agrees to sell pursuant to such plan, then Buyer shall pay the total purchase price shown on the invoice b If Buyer has requested the Installment Plan (Fixed Rate) in Part II of the order form, and Seller agrees to sell pursuant to such Plan, then Buyer shall pay the Down Payment (if any), and the Time Balance in equal monthly installments in accordance with the terms set forth below c If Buyer has requested the Installment Plan (Variable Rate) in Part II of the order form, and Seller agrees to sell pursuant to such Plan, then Buyer shall pay the Total Cash Price and any interest thereon in accordance with the Loan and Security Agreement to be executed by Buyer and Seller Title Title to Equipment purchased by Buyer from Seller shall pass to Buyer upon Seller’s receipt of all amounts owing by Buyer to Seller hereunder Risk of Loss Seller shall be responsible for risk of loss until Equipment is delivered to the location set forth herein, at which time risk of loss shall be the responsibility of Buyer Acceptance and Inspection Buyer shall be deemed to have accepted Equipment upon Seller’s delivery Equipment shall be deemed to have been delivered in good condition unless Buyer gives Seller notice to the contrary within 10 days after Seller’s delivery Delays Seller shall not be liable for any failure or delay in delivering Equipment, or for any failure to perform any provision hereof, resulting from fire, flood or other casualty, riot, strike or other labor difficulty, governmental regulation or other restriction, or any other cause beyond Seller’s control Unconditional Obligation Buyer’s obligation to make payments to Seller or its assignee shall be absolute and unconditional and shall continue unmodified despite any loss, damage or other interruption in the use of Equipment The obligation of Buyer to pay in full any amounts due under this contract shall not be subject to dispute, claim, counterclaim, defense or other right which Buyer may have to assert against Seller or the manufacturer of Equipment Buyer acknowledges that: (a) Buyer has selected Equipment and Manufacturer, and Buyer has determined Equipment’s suitability and fitness for the Buyer’s purpose, (b) Seller is not the manufacturer of Equipment, and (c) Manufacturer issues its own warranty and performs the obligations under such warranty Warranty THE MANUFACTURER’S WARRANTY SHALL BE BUYER’S EXCLUSIVE REMEDY, RECOURSE OR DAMAGE FOR ANY DEFECT IN WORKMANSHIP OR MATERIAL OR ANY FAILURE OF THE EQUIPMENT SELLER MAKES NO WARRANTIES, REPRESENTATIONS, INDEMNITIES OR GUARANTEES WHATSOEVER WITH RESPECT TO EQUIPMENT EITHER EXPRESS OR IMPLIED, ARISING BY LAW OR CUSTOM, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE LIABILITY OF THE SELLER SHALL BE LIMITED TO EXPRESS OBLIGATION TO DELIVER THE EQUIPMENT UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE OR RESPONSIBLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, WHETHER FORESEEABLE OR UNFORESEEABLE, WHICH BUYER MAY INCUR, EXPERIENCE OR CLAIM, INCLUDING, BUT NOT LIMITED TO, CLAIMS FOR LOSS OF PROFITS, INTERRUPTION IN BUSINESS, LOST OPPORTUNITY, WORK STOPPAGE OR OTHER IMPAIRMENT OF ASSETS, ARISING OUT OF MISREPRESENTATION, NEGLIGENCE, STRICT LIABILITY, IN TORT OR OTHERWISE, ON ACCOUNT OF ENTERING INTO OR RELYING ON THIS AGREEMENT, EVEN IF SELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES Freight and Taxes Freight costs and applicable taxes will be added to the final invoice and will be borne by Buyer Security Interest Buyer hereby grants to Seller a continuing security interest in the Equipment, including all products and proceeds thereof, until all amounts due hereunder are paid Buyer agrees to execute, and pay filing fees for, any financing statement or other documents deemed necessary by Seller to maintain a valid security interest in the Equipment TERMS & CONDITIONS 10 Maintenance Buyer shall use the Equipment carefully and properly Buyer, at Buyer’s own expense, shall maintain and repair all items of the Equipment in order to keep them in good order and condition and, in particular, shall comply fully with the maintenance, operating, usage or other instructions provided by the manufacturer Buyer authorizes Seller, or any third party appointed by Seller, to inspect the Equipment when necessary Buyer shall at all times keep the Equipment free and clear of all liens, charges or encumbrances 11 Personal Property Ford proprietary diagnostic equipment (including the software, if applicable) shall be kept at Buyer’s premises as listed on the reverse side and shall remain personal property regardless of how and to what degree it may be affixed or attached to any building or structure or what may be the consequence of its removal from such building or structure Buyer shall not encumber the Equipment (including software, if applicable) until all amounts owing to Seller hereunder are paid In addition, Seller grants to Buyer, and Buyer accepts, a non-exclusive license to use the Equipment (including the software, if applicable) in accordance with the terms and conditions set forth herein The license (and Equipment) shall not be leased, sold, assigned or otherwise transferred, in whole or in part In the event, Buyer proposes to lease, sell assign or otherwise transfer the Equipment (and/or its software, if applicable), in whole or in part, to any person or entity, Ford Motor Company shall have a Right of First Refusal to purchase the Equipment (including all software, if applicable) for Ten and 00/100 Dollars ($10.00) in U.S currency 12 Insurance and Indemnification Buyer shall defend, indemnify and hold harmless Seller from and against, and at Buyer’s own expense provide insurance satisfactory to Seller covering any and all losses, damages, claims, expenses and other liabilities (including attorney’s fees,) relating to or arising out of: (I) damage, loss, theft, or destruction of the Equipment, or (ii) death, injury or property damage connected with the use, operation or condition (including without limitation, defects whether or not discoverable by any party) of the Equipment Buyer shall promptly notify Seller of any such claim Seller shall have the right to participate, at its own expense, in any proceeding for which Buyer has undertaken the defense of Seller, and in no event shall Buyer settle any claim against Seller without Seller’s prior written consent, Buyer shall provide evidence of such insurance to Seller upon demand Seller is under no obligation to examine any insurance certificate or advise Buyer that its insurance does not comply with the requirements set forth herein The losses covered by insurance shall in all cases be payable to Seller and Buyer as their interests may appear If Buyer fails to insure the Equipment as herein provided, Seller may, but is not obligated to, place such insurance upon the Equipment and the Buyer agrees to pay to Seller on demand the premiums for such insurance placed by Seller In no event shall any insurance coverage be deemed to limit or replace Buyer’s obligation to indemnify Seller as provided herein 13 Default In the event that Buyer: (a) fails to pay any amount due hereunder within ten (10) days of the due date, (b) fails to comply with any other provision hereof, (c) files, or if there is filed against Buyer, any petition under any bankruptcy or insolvency laws or suffers the appointment of any trustee or receiver for all or any part of Buyer’s business or assets, or (d) has any assignment (voluntarily or involuntarily), lien, attachment or levy issued against the Equipment (unless such petition, assignment or appointment, lien, attachment or levy is withdrawn or nullified within twenty (20) days) then Buyer shall be in default hereunder and all of Buyer’s indebtedness and obligations to Seller shall, at Seller’s option, become immediately due and payable, and Seller may, at its option, terminate this contract and repossess any and all items of Equipment with or without legal process and sell the same at private or public sale without prior notice to Buyer to the extent permitted by law Upon request, Buyer shall deliver the Equipment to Seller at a place designated by Seller Repossession and/or sales of the Equipment upon such default shall not affect the Seller’s right to retain all payments made prior to repossession or to recover the balance due hereunder for any deficiency Buyer shall reimburse Seller all costs of collection, repossession and resale (including reasonable attorneys’ fees, court costs and other expenses incurred by Seller.) Buyer hereby releases Seller from any liability for damages resulting from repossession hereunder The rights and remedies of Seller, in the event of default herein mentioned shall not be deemed exclusive but shall be cumulative and in addition to all other rights and remedies existing under law, and may be enforced successively or concurrently Waiver by Seller of any default shall not be deemed a waiver of any other default 14 General The waiver by either party of, or failure to claim, a breach of any provision of this contract shall not be deemed to be a waiver of any provision of this contract, shall not be deemed to be a waiver of any subsequent breach or to affect in any way the effectiveness of such provision This contract constitutes the entire agreement between the parties and may not be changed except by an instrument in writing signed by the party to be charged This contract may not be assigned by Buyer without the Seller’s prior written consent Seller may assign this contract at any time but shall not thereby be relieved from any liability hereunder In the event that one or more clauses of this contract are found to be unenforceable, illegal or contrary to public policy by court of competent jurisdiction, the remainder of this contract shall remain in full force and effect except for the unenforceable, illegal or other provisions This agreement is a Michigan agreement and shall be interpreted, construed and enforced in accordance with the laws of the State of Michigan, United States of America Each of the parties here to agrees that any legal or equitable action or proceeding with respect to this agreement shall be brought only in any court of the State of Michigan, or in any court of the United States of America sitting in Michigan, and each of the parties hereto submits to and accepts generally and unconditionally the jurisdiction of those courts with respect to such party’s person and property Each party hereby irrevocably waives any objection to the laying of venue of any such action or proceeding in the above described courts 15 Finance Charge Monthly portion of Finance Charge (Part III, Item 3) due is calculated each month by multiplying 1/12 of the annual finance charge rate times the remaining portion of the Unpaid Balance of Cash Price, and is added to the portion of the Unpaid Balance of Cash Price due each month PART III Cash Price $ $ $ Installment Plan Agreement Down Payment (if any) $ Unpaid Balance of Cash Price (Difference between and 2) Finance Charge (Finance charge will reduce each month) Call 1-800-768-8632 for the current finance charge rate $ $ Time Balance (3 + 4) Number of Installments ❏ 12 ❏ 24 ❏ 36 ❏ 48 ❏ 60 equal monthly installments Taxes and transportation (if any) will be billed separately Installment Payment Price (1 + 4) 315-195 Date: Prices subject to change without notice MAIL COMPLETED ORDER FORM TO: ROTUNDA EQUIPMENT PROGRAM P.O Box 1450 Kenosha, WI 53141 I agree to pay the time Balance set forth in accordance with the above schedule and the terms and conditions of this order form Dealer Signature: September 1999 ... LESSON 2: CVT DIAGNOSIS AND SERVICE Objectives - Introduction to CVT Diagnosis and Service - CVT inputs and outputs - Description of Inputs and Outputs... Identify CVT components and operation – Explain CVT special service tools and their function – Describe and identify CVT components – Describe CVT PIDs and their monitored value z Workstation z Workstation... procedures on a Ford CVT z Disassemble and assemble subassemblies of a Ford CVT Assemble a Ford CVT Audience z This course is designed and intended for Ford Motor Company Dealership Service Technicians