Body mounting manual KK XZU229FIG1

KK-XZU229 WU No part of this manual may be reproduced or transmitted in any form without the express written permission of Hino Motors, Ltd © 2013, All rights reserved Printed in Japan BR OVERSEAS TECHNICAL SUPPORT DIVISION 3-1-1, HINO-DAI, HINO-SHI, TOKYO, 191-8660 JAPAN Telephone : 042-586-5887 Facsimile : 042-586-4172 2013 - 05 KK-XZU229 WARNING Request for alteration to make when reading MODEL NAME • The MODEL NAME in this manual of BODY MOUNTING MANUAL is described according to the “PRODUCTION CODE” name • When making use of the BODY MOUNTING MANUAL, use the MODEL NAME after replacing it in accordance with the following table ( MODEL ) ( PRODUCTION CODE ) 110HD WU342L - NKMRHD3 130HD WU342L - NKMTJD3 110LDL WU352L - NKMQHD3 130MDL WU352L - NKMRJD3 KK-XZU229 ABOUT THIS MANUAL Purpose This manual is provided the Body and Equipment Manufacturers, including inter-mediate and/or final stage manufacturers (hereinafter collectively referred to as Body and Equipment Manufacturers), to provide : (1) Technical instructions for Hino truck chassis with cab for modification and mounting of bodies (2) An aid to Body and Equipment Manufacturers for producing safe vehicles under their own discretion and responsibility (3) Other general advice for installation, modification or alteration Content Important When Body and Equipment Manufacturers install any body or other equipment or device on Hino truck chassis with cab (hereinafter collectively referred to as Hino Chassis), or modify or alter a Hino Chassis This manual contains chassis specifications and instructions particular to model WU with EURO-2 in the Hino light duty trucks This instruction manual must be used in combination with the Common Manual,No.KC-AA102 • The Common Manual is available in this CD-R • For more information on mounting of bodies and equipments or on chassis modifications, refer to the appropriate workshop manuals, parts catalogs, and maintenance guides and owner's or driver's manual • The information in this manual is accurate to the best of Hino's Knowledge at the time of going to press Hino reserves the right to modify any and all information without notice and without obligation • Should more detailed data or information be needed, please contact authorized Hino distributor KK-XZU229 ABOUT THIS MANUAL Warning • It is the responsibility of Body and Equipment Manufacturers or modification companies to make sure that the completed vehicle with body and equipment, or after modification, conforms to all applicable laws and regulations of the country in which the vehicle is to be used (e g regulations on lighting, tilt, overall size, axle load, external noise control etc.) • This manual does not guarantee the safety of a Hino Chassis once a body or equipment has been mounted or modification has been made by a Body and Equipment Manufacturers or a modification company • This manual does not affect that ultimate responsibility for the manufacture and mounting of the body, installation, modification or alteration on Hino Chassis devolves upon the Body and Equipment Manufacturer • Each individual Body and Equipment Manufacturer has the sole responsibility for the design, functions, materials and work concerning the body and equipment • About chassis mass The chassis mass of chapter shows standard specification of vehicle (It is not included mass of option equipment.) When consider the mounting of body, should include mass of option equipment • Hino Motors, Ltd does not assume any liability whatsoever for any injury to persons or damage to property caused as a result of the utilization of this manual KK-XZU229 CONTENTS KK-XZU229 VEHICLE SUMMARY GENERAL PRECAUTIONS CHASSIS MASS & FRAME SECTION MODULUS SPRING & REAR AXLE PTO AND CONTROL ELECTRICAL SYSTEMS PAINTING CHASSIS DRAWINGS CHASSIS FRAME DRAWINGS 10 MOUNTING OF CHASSIS EQUIPMENT VEHICLE SUMMARY PRODUCTION CODE•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• - IDENTIFICATION NUMBER•••••••••••••••••••••••••••••••••••••••••••••••••••• - CHASSIS SPECIFICATIONS••••••••••••••••••••••••••••••••••••••••••••••••••• - KK-XZU229 VEHICLE SUMMARY 1-1 PRODUCTION CODE ① ② ③ ④ ⑤ W U 30 L ① ENGINE TYPE CODE W04D-TP, W04D-TR W ② VEHICLE MODEL CODE U 300 SERIES CODE 30 34 35 CODE L ③ MODEL SERIES CODE WHEEL BASE CAB 2530 3380 STANDARD 4000 ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ H K M L H D ⑥ CAB TYPE CODE H SINGLE N OVER FENDER ⑦ BODY DECK HEIGHT CODE K HIGH FLOOR DRIVE 4X2 ④ ENGINE AND SUSPENSION CODE ENGINE EMISSION CONTROL FRONT SUSPENSION W04D-TP/TR EURO-2 RIGID ⑤ CHASSIS TYPE CODE LEFT HAND DRIVE - ⑥ ⑧ TRANSMISSION CODE M SPEEDS (MECH.) CODE L Q R T ⑩ ENGINE CODE H W/TURBO J D KK-XZU229 ⑨ GVMR AND REAR TIRE TYPE CODE GVMR (ton) REAR TIRE TYPE 4.875 SINGLE 7.0 7.5 DOUBLE 8.25 ⑪ DESTINATION CODE INDONESIA ⑫ SHIPPING CODE CAB WITH CHASSIS 1-2 IDENTIFICATION NUMBER CHASSIS Located at the right side member of chassis frame ENGINE KK-XZU229 1-3 CHASSIS SPECIFICATIONS STANDARD CAB SERIES Cab type Chassis model Item WU342L-NKMRHD3 Drive system (number of wheels) Tread ( mm ) Max GVM Rating Capacity (On std Spec.) Front Rear ( kg ) Front Axle Rear ( kg ) Front Tire ( kg ) Model Max Out put ( kW{PS} at r/min ) JIS gross Max Torque ( N·m{kgf·m} at r/min ) JIS gross ISO net ISO net Emission Height of gravity from ground Tire Tire and disc Disc 3020 5760 (m) Front Rear Front Rear Fuel tank (L) Battery ( V - kC {Ah} - No ) Alternator (V-A) Body width ( mm ) W04D-TP 81{110}/2800 77{105}/2800 284{29.0}/1800 275{28.0}/1800 1405 1435 7000 2400 4700 2800 5340 8250 2600 4950 Rear Chassis mass Engine 7500 WU352L-NKMQHD3 4X2(6) 3380 1455 1480 ( mm ) Wheelbase WU342L-NKMTJD3 5700 Refer to page 3-1 W04D-TR W04D-TP 96{130}/2700 81{110}/2800 92{125}/2700 77{105}/2800 363{37.0}/1800 284{29.0}/1800 363{37.0}/1800 275{28.0}/1800 EURO-2 Refer to page 3-1 WU352L-NKMRJD3 4000 1455 1480 7500 2600 4950 3020 5760 W04D-TR 96{130}/2700 92{125}/2700 363{37.0}/1800 363{37.0}/1800 7.50-16-14PR 7.00-16-14PR 7.50-16-14PR 16x6.0GS-127 16X5.5F-115 16x6.0GS-127 100 12-216(60)-2 12-100 1991 [NOTE] • Permissible axle capacity and GVM or GCM capacity listed above table must not be exceeded • The front axle load must exceed 30% of the gross vehicle mass under full loaded condition • The height of center of gravity from ground on the unloaded vehicle with body mounted should be 0.92 or less • Weight distribution on the left and right wheels should be balanced • Both front axle and rear axle loads must not exceed the permissible load based on the tire load capacity according to the tire standards in your country KK-XZU229 - 3 - 1 CHASSIS DRAWING MODEL : ‌WU342L-NKMRHD3 WU342L-NKMTJD3 317 Unit : mm [NOTE] • The dimensions described above are designed figure under the chassis condition • ‌When selected or fitted optional equipment or local parts such as tire, leaf spring, fuel tank and etc., should be examined the frame height from ground by body manufacturer KK-XZU229 - 3 - 2 MODEL : ‌WU352L-NKMQHD3 WU352L-NKMRJD3 317 478 Unit : mm [NOTE] • The dimensions described above are designed figure under the chassis condition • ‌When selected or fitted optional equipment or local parts such as tire, leaf spring, fuel tank and etc., should be examined the frame height from ground by body manufacturer KK-XZU229 CHASSIS FRAME DRAWINGS CHASSIS FRAME DRAWINGS•••••••••••••••••••••••••••••••••••••••••••••••• - KK-XZU229 CHASSIS FRAME DRAWINGS CHASSIS FRAME DRAWINGS MODEL : WU342L-NKMRHD3 KK-XZU229 - 1 - 1 Unit : mm - 1 - 2 Unit : mm KK-XZU229 - 1 - 3 MODEL : WU342L-NKMTJD3 KK-XZU229 Unit : mm - 1 - 4 Unit : mm KK-XZU229 - 1 - 5 MODEL : ‌WU352L-NKMQHD3 WU352L-NKMRJD3 KK-XZU229 Unit : mm - 1 - 6 Unit : mm KK-XZU229 10 MOUNTING OF CHASSIS EQUIPMENT FUEL TANK••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 10 - BATTERY••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 10 - EXHAUST SYSTEM•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 10 - KK-XZU229 10 MOUNTING OF CHASSIS EQUIPMENT FUEL TANK Refer to FUEL TANK based on following table MODEL WU342L-NKMRHD3 WU342L-NKMTJD3 WU352L-NKMQHD3 WU352L-NKMRJD3 KK-XZU229 FUEL TANK No STD FT-2 FT-2 FT-1 FT-1 OPT FT-2 FT-2 10 - 1 - 1 10 - 1 - 2 FUEL TANK CAPACITY : 100L KK-XZU229 Unit : mm 10 - BATTERY MODEL CAPACITY : 216kC { 60AH } KK-XZU229 Unit : mm 10 - EXHAUST SYSTEM 1) HORIZONTAL EXHAUST PIPE KK-XZU229 Unit : mm ... Facsimile : 042-586-4172 2013 - 05 KK- XZU229 WARNING Request for alteration to make when reading MODEL NAME • The MODEL NAME in this manual of BODY MOUNTING MANUAL is described according to the... cab and rear body or equipment • When the cab is tilted, allow at least 40 mm clearance the cab and rear body or equipment For details of cab tilt dimensions, see the Body Mounting Manual for the... distributor KK- XZU229 ABOUT THIS MANUAL Warning • It is the responsibility of Body and Equipment Manufacturers or modification companies to make sure that the completed vehicle with body and equipment,