steam trap documents

DOC NO.: 09035-00-DRW-VDPI034-003 JOB NO : 2009035 DRAWING & CATALOGUE As-Built PROJECT : DINH VU POLYESTER PLANT PROJECT LOCATION : DVIZ, HAI PHONG CITY, VIETNAM OWNER : PVTEX., JSC PO NO : 09035-00-PPO-PI034-01 DOCUMENT NO : 09035-00-DRW-VD-PI034-003 Document Class: D1 Apr.15.2011 As-Built J.Y.LEE T.H.Hwang H.J.KWON 06 Feb.09.2011 Revised as attached by addendum For Approval J.Y.Lee T.H.Hwang H.J.KWON 05 Jan.28.2011 Issued For Approval J.Y.Lee T.H.Hwang H.J.KWON 04 Jan.20.2011 Issued For Approval J.Y.Lee T.H.Hwang H.J.KWON 03 Nov.26.2010 Issued For Approval J.H.BAE H.J.KWON 02 Nov.12.2010 Issued For Approval E.M.PARK J.H.BAE H.J.KWON 01 Oct.05.2010 Issued For Approval E.M.PARK J.H.BAE H.J.KWON REV DATE DESCRIPTION E.M.PARK PREPARED CHECKED APPROVED As-Built As-Built As-Built As-Built As-Built As-Built As-Built As-Built As-Built As-Built As-Built TI-P068-K07 ST Issue TD 20F Thermodynamic Steam Trap Description The TD 20F is a thermodynamic steam trap with forged steel body suitable for mains drainage Sizes and pipe connections DN15LC, DN20LC, DN15, DN20, DN25 ANSI 150/300 Limiting conditions Maximum body design conditions PN 40 PMA _ Max allowable pressure 40 bar g TMA _ Max allowabel temperature 400℃ PMO _ Max operating pressure 20 bar g Cold hydraulic test 60 bar g Temperature °C Operating range 400 300 200 Steam saturation curve 100 0 10 20 Pressure bar g The product must not be used in this region Note:Minimum operating pressure for satisfactory operation is 0.25 bar g PMOB - Max operating back pressure 80 % of upstream pressure Capacities 500 000 Condensate kg/h 000 500 400 DN25 300 200 DN20 DN15 100 DN15LC, 20LC, 25LC 70 0.25 0.5 10 20 Differential pressure bar(×100=kPa) Materials No Part Body Cap Disc Strainer Screen Strainer Cap Strainer Cap Gasket Insulating cover (optional extra) Flanges Material Steel Stainless Stainless Stainless Stainless Stainless steel steel steel steel steel ASTM A105N AISI 416 BS 1449 420 S45 AISI 316L AISI 416 BS 1449 304 S16 Aluminium How to spcify Steel DN 15 Spirax Sarco TD 20F Steam Trap flanged ANSI 150 DIN 17243 C22.8 Ws 1.0460 Local regulations may restrict the use of this product to below the conditions quoted In the interests of development and improvement of the product, we reserve the right to change the specification © Copyright 2002 Dimensions(approximate) Size 15LC 15 20LC 20 25LC 25 A 150 150 150 150 160 160 B 46 46 47 47 52 52 C 40 41 44 47 48 53 D 20 20 20 20 20 25 in millimetres E F G 71 57 38 71 57 38 72 57 38 72 57 38 77 57 38 77 70 38 H Weight 57 2.3 kg 57 2.4 kg 57 3.1 kg 63 3.1 kg 60 4.2 kg 63 4.2 kg Withdrawal distance for insulating cover Withdrawal distance for cap D A F G C H B E Installation Preferably fitted in a horizontal pipe but can be fitted in other positions Optional extras Insulating cover:-to prevent the trap being unduly influenced by excessibe heat loss such as when subjected to low outside temperatures, wind, rain etc Note : The internal blowdown valve is not available for the TD 20F Spare parts The spare parts available are shown in heavy outline Parts drawn in broken line are not supplied as spares AVAILABLE SPARE ITEM Disc (Pkt of 3) Strainer Screen and Gasket 4, Strainer Cap Gasket (Pkt of 3) Insulating Cover Withdrawal distance for Strainer How to order Always order spares by using the description given in the column headed Available Spare and stating the size and type of trap Example:1_Strainer Screen for DN 15 Spirax Sarco TD 20F Thermodynamic Steam Trap Maintenance Before undertaking any maintenance on the trap it must be isolated from both supply line and return line and any pressure allowed to safely normalise to atmosphere The trap should then be allowed to cool How to service Remove insulating cover, if fitted, and unscrew cap using spanner Do not use Stillsons or a wrench of similar type which may cause distortion of the cap If the disc and body seating faces are only slightly worn they can be refaced by lapping individually on a flat surface such as a surface plate A figure of eight motion and a little grinding compound such as the Carborundum Co's Compound I.F gives the best results If the wear is too great to be rectified by simple lapping, the seating faces on the body must be ground flat and then lapped and the disc replaced by a new one The total amoun of metal removed in this way should not exceed 0.25 mm When re-assembling, the disc is normally placed in position with the grooved side in contact with body seating face Screw on cap, no gasket is required but a suitable high temperature anti-seize grease should be applied to the threads To clean or replace strainer Unscrew strainer cap using spanner, withdraw screen and clean, or if damaged replace with new one To re-assemble, insert screen into cap, then screw cap into place A fine smear of 'Molybdenum Disulphide' grease should be applied to the first few threads Care should be taken to ensure that the gasket and gasket faces are clean Tighten cap to the recommended torque Recommended tightening torques or Item mm DN15LC 36 DN20LC 36 DN25LC 36 DN15 41 DN20 41 DN25 55 (all sizes) 27 M24 Nm 135 135 135 180 180 250 120 - 150 150 150 200 200 275 135 TD 20F Thermodynamic Steam Trap TI-P068-K07 ST Issue TI-P068-17 ST Issue Cert No LRQ 0963008 ISO 9001 TD32F Flanged Thermodynamic Steam Trap Description The TD32FLC and TD32FALC versions are identified by the groove in the cap The TD32F is a maintainable medium pressure flanged thermodynamic steam trap which has an integral strainer screen fitted to protect the internals from dirt The TD32FLC is designed specifically for low load applications such as steam mains drainage applications The TD32FA and TD32FALC are fitted with an anti-air-binding disc to ensure prompt removal of air on start-up Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC Certification These products are available with certification to EN 10204 2.2 Note: All certification / inspection requirements must be stated at the time of order placement The TD32FA and TD32FALC have an anti-air-binding disc Sizes and pipe connections DN15, 15LC, 20, 20LC, 25 and 25LC Flanged ANSI B 16.5 Class 150 and 300, DIN 2501 PN40 and JIS / KS 10, 16 and 20 Optional extras A TD32F is shown below Insulating cover (for the DN15 and 20 only): To prevent the trap being unduly influenced by excessive heat loss such as when subjected to low outside temperatures, wind, rain etc Limiting conditions (ISO 6552) Body design conditions PN40 PMA - Maximum allowable pressure 40 bar g TMA - Maximum allowable temperature 400°C PMO - Maximum operating pressure TMO - Maximum operating temperature 32 bar g TD32F and TD32FLC 400°C TD32FA and TD32FALC 255°C Minimum operating pressure for satisfactory operation is 0.25 bar g PMOB - Maximum operating backpressure is 80% of upstream pressure Designed for a maximum cold hydraulic test pressure of 60 bar g Temperature °C Operating range 400 A 300 255 200 C Steam saturation curve 100 B 10 20 Pressure bar g 30 32* 40 The product must not be used in this region *PMO Maximum operating pressure for saturated steam service PMOB Maximum operating backpressure is 80% of upstream pressure Note: Minimum operating pressure for satisfactory operation is 0.25 bar g A - B TD32F and TD32FLC C - B TD32FA and TD32FALC Materials No Part Material Body Stainless steel Cap Stainless steel AISI 416 Disc Stainless steel BS 1449 420 S45 Strainer screen Stainless steel ASTM A240 316L ASTM A743 CA-40 Note: The TD32FA and TDFALC are fitted with a 100 mesh stainless steel screen All other versions have a 0.8 mm perforated screen Strainer cap Stainless steel AISI 416 Strainer cap gasket Stainless steel BS 1449 304 S16 Insulating cover Aluminium (optional extra for the DN15 and 20 only) Flanges Steel Local regulations may restrict the use of this product to below the conditions quoted In the interests of development and improvement of the product, we reserve the right to change the specification DIN 17243 C22.8 Ws 1.0460 © Copyright 2002 Dimensions / weights (approximate) in mm and kg Size A B C D E F G H Weight DN15 and 15LC 150 55 41 40 80 57 38 55 2.4 DN20 and 20LC 150 60 47 40 95 57 38 61 3.1 DN25 and 25LC 160 65 53 40 100 — — — 4.2 Withdrawal distance for cap Withdrawal distance for insulating cover A G F D Spare parts The spare parts available are shown in heavy outline Parts drawn in broken line are not supplied as spares Available spares Disc for TD32F or TD32FLC (packet of 3) Disc, strainer screen and gasket for TD32FA or TD32FALC 3, 4, Strainer screen and gasket H C B 4, Strainer cap gasket (packet of 3) Insulating cover (for the DN15 and 20 only) How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of trap Example: - Strainer screen for a DN15 Spirax Sarco TD32F thermodynamic steam trap E Withdrawal distance for strainer Capacities *2 2000 Condensate kg / h 1000 DN25 500 400 300 DN20 DN15 200 N LC, D DN15 100 50 40 30 0.7 C 25L , DN 0LC 10 20 Differential pressure bar (x 100 = kPa) 32 Safety information, installation and maintenance For full details see the Installation and Maintenance Instructions (IM-P068-26) supplied with the product Installation note: The TD32F is designed for installation with the capsule in a horizontal plane with the cover at the top It is recommended that a non-return valve is fitted when discharging condensate into return lines where backpressure is experienced It is also recommended that a diffuser is fitted when discharging to atmosphere For ease and maintenance, consideration should be given to fitting isolation valves upstream and downstream of the steam trap * Note: Items and are not available as spares *5 Recommended tightening torques or Disposal Item Size Nm mm The product is recyclable No ecological hazard is anticipated with the disposal of this product, providing due care is taken DN15LC, 20LC, 25LC 36 A/F 135 - 150 How to order DN15 41 A / F 180 - 200 DN20 41 A / F 180 - 200 DN25 55 A / F 250 - 275 32 A / F 170 - 190 Example: off DN15 Spirax Sarco TD32FALC low capacity steam trap with flanged PN40 connections and having an integral strainer screen and anti-air-binding disc fitted TD32F Flanged Thermodynamic Steam Trap TI-P068-17 ST Issue TI-P068-07 ST Issue Cert No LRQ 0963008 ISO 9001 TD42S2 Thermodynamic Steam Traps Description The TD42S2 is a thermodynamic steam trap with forged steel body and socket weld ends A full range of lower capacity traps (½" - 1") designated TD42S2LC are available for applications such as mains drainage or tracing Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC Certification This product is available with certification to EN 10204 3.1 Note: All certification / inspection requirements must be stated at the time of order placement Sizes and pipe connections ½"LC, ¾"LC, 1"LC, ½", ¾" and 1" Socket weld ends to ANSI B 16.11 Sch 80 / BS 3799 Class 3000 lb Optional extras Insulating cover: To prevent the trap being unduly influenced by excessive heat loss such as when subjected to low outside temperatures, wind, rain etc Integral blowdown valve: A BDV1 or BDV2 can be fitted to the strainer cap, alternatively the strainer cap can be drilled, tapped and plugged " BSP or NPT Pressure / temperature limits (ISO 6552) Temperature °C ��� ��� ��� Steam saturation curve ��� � � �� �� �� Pressure bar g �� �� The product must not be used in this region ANSI / ASME 300 Body design conditions 51 bar g @ 38°C PMA Maximum allowable pressure TMA Maximum allowable temperature 400°C @ 30 bar g Minimum allowable temperature 0°C Maximum operating pressure PMO for saturated steam service TMO Maximum operating temperature 42 bar g 400°C @ 30 bar g Minimum operating temperature 0°C Note: For lower operating temperatures consult Spirax Sarco PMX Maximum differential pressure 42 bar PMOB Maximum operating backpressure should not exceed 80% of the inlet pressure Minimum inlet pressure for satisfactory operation 0.25 bar g Designed for a maximum cold hydraulic test pressure of 76 bar g Materials No *7 Part Body Cap Disc Strainer screen Strainer cap Strainer cap gasket Insulating cover (optional extra) Material Steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel ASTM A105N AISI 416 BS 1449 420 S45 AISI 316L AISI 416 BS 1449 304 S16 Aluminium * Note: Item is shown on the spares illustration overleaf Local regulations may restrict the use of this product to below the conditions quoted In the interests of development and improvement of the product, we reserve the right to change the specification without notice © Copyright 2006 Capacities Spare parts The spare parts available are shown in solid outline Parts drawn in broken line are not supplied as spares 500 000 Available spares Disc Condensate kg /h 000 (packet of 3) 4, Strainer screen and gasket Strainer cap gasket Insulating cover 500 400 How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of trap Example: off Strainer screen and gasket for a Spirax Sarco ½" TD42S2 thermodynamic steam trap 1" 300 ¾" 200 (packet of 3) ½" 100 ½"LC, ¾"LC, 1"LC 70 0.25 0.5 20 30 42 10 Differential pressure bar (x 100 = kPa) When sizing the TD42S2 it is important to ensure that the correct model is selected This will ensure the required operation and maximum life For mains drainage and tracing applications the LC version should be selected irrespective of pipe size Dimensions /weights (approximate) in mm and kg Size ½" ½" LC ¾" ¾" LC 1" 1" LC A 41 40 47 44 53 48 B 76 76 78 78 92 92 C 46 46 47 47 52 52 D 71 71 72 72 77 77 E 20 20 20 20 25 20 F 57 57 63 57 63 60 G 57 57 57 57 70 57 H Weight 38 0.80 38 0.75 38 1.00 38 1.00 38 1.50 38 1.50 E Withdrawal distance for cap A B G H Withdrawal distance for insulating cover F C D Withdrawal distance for screen Safety information, installation and maintenance For full details see the Installation and Maintenance Instructions (IM-P068-37) supplied with the product Installation note: The TD42S2 should be installed in the horizontal plane, with a small drop leg proceeding it Disposal: This product is recyclable No ecological hazard is anticipated with the disposal of this product providing due care is taken Recommended tightening torques or Item mm ½" LC 36 A /F How to order Example: off Spirax Sarco ½" TD42S2LC thermodynamic steam trap fitted with an insulating cover for outside weather protection and having socket weld end connections ¾" LC 1" LC ½" ¾" 1" 36 A /F 36 A /F 41 A /F 41 A /F 55 A /F (all sizes) 27 A /F TD42S2 Thermodynamic Steam Trap Nm 87 - 97 87 - 97 87 - 97 100 - 110 100 - 110 140 - 160 M24 120 - 135 TI-P068-07 ST Issue Page of TI-P143-01 ST Issue FT46 Stainless Steel Ball Float Steam Traps (DN15 to DN50) Cert No LRQ 0963008 ISO 9001 Description The FT46 is an austenitic stainless steel ball float steam trap with integral automatic air venting facility It is available with horizontal flanged connections As an option a manually adjustable needle valve can be added for use as a steam lock release designated FT46C If required the cover can be drilled and tapped 2" BSP or NPT for the purpose of fitting a drain cock Body and cover castings are produced by a TÜV approved foundry Standards - This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC and carries the mark when so required Certification - This product is available with certification to EN 10204 2.2 As an available option certification to EN 10204 3.1.B can be supplied Note: All certification /inspection requirements must be specified at the time of order placement Sizes and pipe connections DN15, DN20, DN25, DN40 and DN50 Note: Flow direction when facing the body: - DN15 to DN25 is left to right - DN40 and DN50 is right to left Standard flanges are EN 1092 PN40 with face-to-face dimensions in accordance with EN 26554 (Series 1) On request ANSI B 16.5 Class 150 and 300 flanges are also available with face-to-face dimensions in accordance with EN 26554 (Series 1) ANSI flanges are supplied with tapped (UNC) holes for flange bolts FT46 Temperature °C Pressure / temperature limits 400 DN15, DN20 and DN25 300 DN15 shown A 200 C 100 D 10 Steam saturation curve B 20 Pressure bar g 30 40 This product must not be used in this region A - B Flanged EN 1092 PN40 and ANSI 300 C - D Flanged ANSI 150 Body design conditions PN40 PMA Maximum allowable pressure 40 bar g @ 80°C TMA Maximum allowable temperature 300°C Minimum allowable temperature 0°C Maximum operating pressure PMO for saturated steam service 25.5 bar g @ 220°C Note: The DN40 and DN50 traps are limited to a PMO equal to DPMX TMO Maximum operating temperature 220°C @ 25.5 bar g Minimum operating temperature 0°C Note: For lower operating temperatures consult Spirax Sarco Size DN15, 20, 25 DN40, 50 Maximum DPMX differential pressure FT46C FT46-4.5 4.5 bar 4.5 bar FT46-10 10 bar 10 bar FT46-14 14 bar - FT46-21 21 bar 21 bar FT46 DN40 and DN50 DN50 shown FT46-32 32 bar 25.5 bar Designed for a maximum cold hydraulic test pressure of 60 bar g Caution: The trap in its complete operational form must not be subjected to a pressure greater than 48 bar otherwise damage to the internal mechanism may result Materials See page for the materials list Capacities See TI-S02-36 for full details Local regulations may restrict the use of this product to below the conditions quoted In the interests of development and improvement of the product, we reserve the right to change the specification © Copyright 2004 Page of FT46 17 DN15, DN20 and DN25 DN15 shown 14 13 17 15 FT46C 17 11 12 10 FT46 DN40 and DN50 DN50 shown 18 16 Materials No Part Material Body Austenitic stainless steel (316) Cover studs Cover nuts Cover gasket Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel Cover Austenitic stainless steel (316) Valve seat 10 11 12 13 14 15 16 17 18 Main valve assembly Valve seat gasket Main valve assembly gasket DN15, DN20 and DN25 Stainless steel DN40 and DN50 Stainless steel DN15, DN20 and DN25 DN40 and DN50 Pivot frame assembly Set screws DN15, DN20 and DN25 Bolts DN40 Main valve assembly Studs and nuts DN50 Ball float and lever Air vent assembly SLR assembly SLR gasket SLR seal Support frame Pivot frame Pivot pin Inlet baffle DN40 and DN50 only Air vent seat gasket Erosion deflector Stainless steel Austenitic stainless steel Stainless Stainless Stainless Stainless Stainless Stainless Stainless Graphite Stainless Stainless Stainless Stainless Stainless Stainless DIN 17445 GX5 CrNiMoNb 1810 (Werkstoff Nr 1.4581) A4.80 A4 BS 1449 304 S16 DIN 17445 GX5 CrNiMoNb 1810 (Werkstoff Nr 1.4581) BS 970 431 S29 BS 3146 Pt2 ANC2 BS 970 416 S37 BS 1449 304 S11 BS 1449 304 S16 steel steel steel steel steel steel steel BS 4183 18/8 BS 970 304 S15 BS 6105 A4.80 BS 1449 304 S16 steel steel steel steel steel steel BS 1449 304 S16 BS 1449 304 S16 FT46 Stainless Steel Ball Float Steam Traps (DN15 to DN50) BS 970 303 S31 BS 1449 304 S11 BS 1449 304 S16 BS 1449 409 S19 BS 970 431 S29 TI-P143-01 ST Issue Page of FT46 FT46 DN15 and DN20 B DN25, DN40 and DN50 B C C A F F Dimensions / weights (approximate) in mm and kg D E D E Spare parts Size A B C D E F Weight DN15 150 80 80 215 120 155 10.8 DN20 150 80 80 225 120 165 10.8 DN25 160 115 85 276 170 215 15.0 DN40 230 130 115 326 200 200 33.0 DN50 230 141 123 332 200 225 43.0 Face-to-face dimensions in accordance with EN 26534 (Series 1) Safety information, installation and maintenance The spare parts available are shown in solid outline Parts drawn in broken line are not supplied as spares Available spares Main valve assembly with float 5, 6, 7, 8, 13, 14, 15 (DN15, DN20, and DN25) Main valve assembly (DN40 and DN50) 5, 6, 7, 16, 18 Ball float (DN40 and DN50) Air vent assembly 9, 17 Steam lock release and air vent assembly (FT46C) 9, 10, 11, 12, 17 Complete set of gaskets (packet of sets) 3, 6, 11, 12, 17 For full details see the Installation and Maintenance Instructions (IM-S02-30) supplied with the product Installation note: The FT46 must be installed with the direction of flow as indicated on the body, and with the float arm in a horizontal plane so that it rises and falls vertically How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of trap, including pressure range and orientation i.e.: horizontal or vertical connections Example: - Air vent assembly for a Spirax Sarco DN20 FT46-4.5 ball float steam trap, with horizontal connections Disposal This product is recyclable No ecological hazard is anticipated with the disposal of this product providing due care is taken Recommended tightening torques or Item Size How to order Example: off Spirax Sarco DN25 FT46-21 ball float steam trap, having an austenitic stainless steel body and cover with thermostatic air vent Connections are to be flanged to EN 1092 PN40 DN15, 20 and 25 DN40 DN50 DN15, 20 and 25 DN15, 20 and 25 DN40 DN50 10 Steam lock release assembly Dowel 17 Nm mm 17 A / F M10 x 60 19 A / F M16 x 85 24 A / F M16 x 85 17 A / F 17 A / F M5 x 20 10 A / F M6 x 20 13 A / F M8 x 20 22 A / F 19 - 22 60 - 66 80 - 88 50 - 55 50 - 55 2.5 - 2.8 10 - 12 20 - 24 50 - 55 Air vent assembly 10 11 14 15 13 Main valve assembly with float (DN25) 18 16 Main valve assembly (DN40 and DN50) (horizontal assembly shown) FT46 Stainless Steel Ball Float Steam Traps (DN15 to DN50) TI-P143-01 ST Issue TI-P017-10 ST Issue AE50S Automatic Air and Gas Vent for Liquid Systems Cert No LRQ 0963008 ISO 9001 Description The AE50S automatic air and gas vent is designed for use on liquid systems It has a welded construction and the body is manufactured in 304L austenitic stainless steel Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23/EC and carries the mark when so required Certification The product is available with material certification EN 10204 3.1 for bowl, cover and inlet connection as standard Sizes and pipe connections 12 Inlet Outlet ¾" female ½" female BSP or NPT BSP or NPT 13 7, 10 9, 11 Temperature °C Pressure /temperature limits ��� ��� ��� Steam saturation curve ��� ��� � � �� �� Pressure bar g �� ���� The product must not be used in this region Body design conditions ANSI 300 PMA Maximum allowable pressure 41.4 bar g @ 30°C TMA Maximum allowable temperature 427°C Minimum allowable temperature -254°C PMO Maximum operating pressure 41.4 bar g @ 30°C TMO Maximum operating temperature 427°C @ 23.6 bar g Minimum operating temperature -40°C Note: For lower operating temperatures consult Spirax Sarco PMX Maximum differential pressure 30 bar g Designed for a maximum cold hydraulic test pressure of 63 bar g Minimum specific gravity of liquid 0.65 Materials No Part Bowl Cover Inlet connection Float Valve seat Lever Valve cone Washer Material Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel Stainless steel Austenitic stainless steel ASTM A240 304L ASTM A182 304L AISI 304 AISI 316L ASTM A276 316 AISI 304 2B X30 Cr 13 AISI 301 No 10 11 12 13 Part Washer 'E' cap Hinge pin Support Screw Material Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel Local regulations may restrict the use of this product to below the conditions quoted In the interests of development and improvement of the product, we reserve the right to change the specification without notice AISI 304 AISI 316 AISI 304 AISI 304 2B B5 6105 CI A2.70 © Copyright 2005 Safety information, installation and maintenance Free air discharge capacity For full details see the Installation and Maintenance Instructions (IM-P017-11) supplied with the product Installation note: The AE50S should be installed vertically with the inlet at the bottom We recommend piping the discharge to a safe visible point or drain via an air break Installation in superheated water: For superheated water applications we recommend that m to m of ¾" vertical pipeline be fitted prior to the inlet of the vent On superheated water systems the outlet pipework must be sized to accomodate any flash steam created during discharge Direct the outlet pipework to a safe point of discharge where there is no risk of injury to personnel or damage to property For air at 15°C �� �� Capacity dm3/s �� � � Spare parts � There are no spare parts available for this sealed, maintenance free product � � � � �� �� �� �� �� Differential presure bar (x 100 kPa) If the temperature of the air differs from 15°C, the discharge capacity from the graph can be corrected by multiplying it by the following equation: 289 273 + T (T is the actual temperature in °C) It may be assumed that the temperature of the air is equal to the temperature of the water Dimensions / weight (approximate) in mm and kg A B C D 175 72 18.5 32 A / F Weight B C A D How to order Example: off Spirax Sarco ¾" AE50S automatic air and gas vent manufactured in austenitic stainless steel having screwed BSP connections AE50S Automatic Air and Gas Vent for Liquid Systems TI-P017-10 ST Issue TI-P610-05 ST Issue Cert No LRQ 0963008 Airodyn Compressed Air Drain Trap ISO 9001 Description The Airodyn is a thermodynamic type compressed air drain trap The external body surfaces are electroless nickel plated (ENP) which is oxidation resistant Optionally An Airodyn S can be supplied which has a fine lap disc (item 3) for ultra clean applications Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC Certification This product is available with certification to EN 10204 3.1 Note: All certification / inspection requirements must be stated at the time of order placement Sizes and pipe connections ½" screwed BSP or NPT ¾" screwed (NPT) only Temperature °C Pressure / temperature limits ��� ��� ��� ��� � � �� �� �� Pressure bar g The product must not be used in this region �� �� �� �� Body design conditions PN63 PMA Maximum allowable pressure 63 bar g @ 120°C TMA Maximum allowable temperature 400°C @ 42 bar g Minimum allowable temperature 0°C PMO Maximum operating pressure 63 bar g @ 120°C TMO Maximum operating temperature 400°C @ 42 bar g Minimum operating temperature 0°C Maximum backpressure should not exceed 80% of PMOB the inlet pressure under any conditions of operation otherwise the trap may not shut-off Minimum operating differential pressure for satisfactory operation 0.25 bar Capacities ���� ��� ��� ��� Designed for a maximum cold hydraulic test pressure of 95 bar g Material ��� Part Body Cap Disc Strainer screen Strainer cap Strainer cap gasket Material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel ASTM A743 Gr CA40F AISI 416 BS 1449 420 S45 BS 1449 304 S16 AISI 416 BS 1449 304 S16 Kv values Size Kv For conversion: ½" 3.09 Cv (UK) = Kv x 0.963 ¾" 3.09 Cv (US) = Kv x 1.156 Condensate kg / h No ��� ��� ��� �� �� �� �� ���� ��� ��� � � � � � � �� �� �� �� �� Differential pressure bar (x 100 = kPa) Local regulations may restrict the use of this product to below the conditions quoted In the interests of development and improvement of the product, we reserve the right to change the specification without notice © Copyright 2006 Dimensions / weights (approximate) in mm and kg Size A B E G H Weight ½" ¾" 41 44 78 85 55 60 85 100 20 20 0.77 0.95 Withdrawal distance for cap H B Spare parts The spare parts available are shown in solid outline Parts drawn in broken line are not supplied as spares Available spares Disc (packet of 3) Strainer screen and gasket 4, Strainer cap gasket (packet of 3) How to order spares Always order spares by using the desciption given in the column headed 'Available spares' and state the size and type of trap Example: - Strainer screen for a Spirax Sarco ½" Airodyn compressed air drain trap A E G Withdrawal distance for strainer Safety information, installation and maintenance For full details see the Installation and Maintenance Instructions (IM-S48-06) supplied with the product Installation note: Preferably fitted in a horizontal pipe but can be fitted in vertically downwards pipe Operation One side of the disc (3) is plain with a single scratch towards the outer edge, whereas the other side of the disc has a machined circular groove The Airodyn is supplied with the grooved side of the disc towards the seating faces and is suitable for clean operating conditions If the operation conditions are dirty, probably with heavy oil contamination, unscrew the cap, using preferably a ring spanner and turn over the disc so that the plain side with a bleed scratch is towards the seating faces Replace cap - no gasket is required but a suitable high temperature anti-sieze grease should be applied to the threads Tighten the cap to the recommended torque Do not use a wrench of the Stillson type which may distort the cap In extremely dirty conditions it may be necessary to deepen the bleed scratch or to make additional scratches up to a maximum of thus The scratch should be over the area covered by and extending beyond the outer seat face Recommended tightening torques Disposal The product is recyclable No ecological hazard is anticipated with disposal of this product providing due care is taken How to order Example: off Spirax Sarco ½" screwed BSP Airodyn compressed air drain trap or Item 36 A / F 32 A / F Airodyn Compressed Air Drain Trap Nm mm 150 M28 170 - 190 TI-P610-05 ST Issue ... 9001 TD42S2 Thermodynamic Steam Traps Description The TD42S2 is a thermodynamic steam trap with forged steel body and socket weld ends A full range of lower capacity traps (½" - 1") designated... stating the size and type of trap Example:1_Strainer Screen for DN 15 Spirax Sarco TD 20F Thermodynamic Steam Trap Maintenance Before undertaking any maintenance on the trap it must be isolated from... 150 200 200 275 135 TD 20F Thermodynamic Steam Trap TI-P068-K07 ST Issue TI-P068-17 ST Issue Cert No LRQ 0963008 ISO 9001 TD32F Flanged Thermodynamic Steam Trap Description The TD32FLC and TD32FALC