ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 899.920.20.10-JA-a-GB ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal 899.920.20.10-JA-a-GB This documentation is valid for: Software : 899.920.20.0Z From Version : 3.0 Created under : WinWord 97 Template : DOK_GRD.dot PFISTER GmbH, D-86068 Augsburg Page 1/40 ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 Contents 899.920.20.10-JA-a-GB Page GENERAL 1 Symbolic notation .5 Safety notes .6 Operation of the CSC (CAN System Controller) / iFC (integrated Feeding Controller) Video screen display INPUT INHIBIT CALIBRATION PROCESS SCALE 10 3 3 ZERO VALUE (ZERO CURVE) 15 4 Selection of the calibration menu 18 New calibration 19 Deadload setting 20 Calibration with weight .21 Calibration without weight 22 Faulty calibration 22 Zero setting 23 Calibration verification 24 CALIBRATION PROCESS PRESSURE COMPENSATION 25 6 6 6 6 Selection of the zero value menu point 15 Start zero value calculation 16 Verification of the zero value / the zero curve 17 CALIBRATION PROCESS CHECKWEIGHER .18 5 5 5 Selection of the calibration menu 10 New calibration 11 Deadload setting 12 Calibration 13 Calibration verification 14 Selection of the calibration menu 25 New calibration 26 Deadload setting 27 Calibration 28 Damping 29 Faulty calibration 30 Set tara 30 Calibration verification 31 CALIBRATION PROCESS FEEDING MEASUREMENT 32 7 7 7 Selection of the calibration menu 32 New calibration 33 Deadload setting 34 Calibration 35 Faulty calibration 36 Calibration verification 36 PFISTER GmbH, D-86068 Augsburg Page 2/40 ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 CORRECTION 37 8 899.920.20.10-JA-a-GB General 37 Selection of the correction menu point 38 Material adjustment 39 INDEX HISTORY .40 Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority © PFISTER GmbH, Augsburg 1998 PFISTER GmbH, D-86068 Augsburg Page 3/40 ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 899.920.20.10-JA-a-GB GENERAL This documentation should serve as instructions for the adjustment of the Pfister feeding controls CSC (CAN System Controller) and iFC (integrated Feeding Controller) with different types of scales The operation of the controllers is done in VT100 mode with a terminal emulation program on PC or Laptop (see Chapter 1.3) The description is equally valid for the scale types belt weighfeeder, rotor weighfeeder, flow meter and belt scale A difference is to be made between the respective construction varieties and the different installation locations of the check weights on site (these are to be taken from the respective machine construction documentation) The CSC (CAN System Controller) and iFC (integrated Feeding Controller) are the same for all scale types as far as the menu structure and the operation are concerned The following belong to the adjustment of a scale: The calibration of the scale The determination of the zero value or zero curve Correction after material adjustment Depending on the upgrade level of the feeding systems, the following options may be available Checkweigher Pressure compensation Feeding measurement PFISTER GmbH, D-86068 Augsburg Page 4/40 ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 899.920.20.10-JA-a-GB 1 SYMBOLIC NOTATION Safety notes !!! (see Chapter 1.2) Remarks, notes, additional information SMALL CAPITALS (BOLD) CSC/iFC parameter Action to carry out on the LOCAL scale Step Return or Enter key on PC Cursor keys on PC + Key combination: Hold key down and push key + Key combination: Hold key down and push key Abbreviations O FM CSC CPI DBW DFM PCM DRW DW output Feeding Measurement CAN System Controller CAN Process Interface Belt Weighfeeder flow meter pressure compensation Rotor Weighfeeder data word I FBW iFC CW M PHT T VAR xxC CT PFISTER GmbH, D-86068 Augsburg input Conveyor Belt Weigher integrated Feeding Controller Checkweigher marker Pfister Hand Terminal timer variable Abbreviated indication of type of control: CSC or iFC counter Page 5/40 ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 899.920.20.10-JA-a-GB SAFETY NOTES This documentation contains notes that you must observe for your personal safety, to protect the safety of third parties and to avoid material damage The notes are stressed by a symbol and are portrayed according to the degree of danger as follows: Symbol Meaning ATTENTION This symbol is in the documentation in places where special care is to be taken in order to prevent damage to or destruction of the device, components or other system parts ATTENTION This symbol distinguishes notes that give information whose disregard could endanger the health, the ability of the devices/components to function or the security of the data WARNING This means that death, severe bodily injury or considerable material damage can occur if the corresponding precautions are not taken Warning of a danger area DIN4844 - W9 UVV / VBG125 Nr W 09 Commissioning and operation of the devices and changes to the set-up and parameters of the device may be carried out only by qualified personnel In the notes in this document concerning safety regulations, qualified personnel are people who fulfill the following requirements: Authorization to commission, to ground and to identify devices, systems and electrical circuits according to the safety technology standards Training by an employee of the Pfister Company regarding commissioning, operation, maintenance and service of the Pfister Load Systems Authorization from the manager of the system or system part, as well as precise knowledge concerning the context and sequences in the processes involved PFISTER GmbH, D-86068 Augsburg Page 6/40 ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 899.920.20.10-JA-a-GB OPERATION OF THE CSC (CAN SYSTEM CONTROLLER) / IFC (INTEGRATED FEEDING CONTROLLER) A PC/Laptop with the VT100 terminal emulation program HYPERTERMINAL (or similar emulation program) or a Pfister Hand Terminal PHT is required to operate the CSC CAN System Controller and the iFC integrated Feeding Controller Both are to be connected and operated as described in the documentation Operating Devices 899.920.20.14 BA CSC CAN System Controller and the iFC integrated Feeding Controller The following documentation is written for operation of the CSC/iFC in VT100 mode Because it is widely circulated, the Hilgraeve Hyperterminal©, which is delivered with Microsoft Windows95/98©, is used as the model terminal program VIDEO SCREEN DISPLAY ♦ View of the XXC MAIN MENU with the Windows95 Hyperterminal in VT100 mode xxC MAIN MENU xxC MAIN MENU xxC Node No 01 Scale stop Scale stop Stop Ctrl A -> Main menu Language Display Display Setpoints System data Service Configuration Ctrl A -> Main menu Stop xxC Node No 01 Language Display Display Setpoints System data Service Configuration ; Ctrl E -> Acknow error ; Ctrl E -> Acknow error Type size and style may differ according to the system settings of the terminal program For better readability, the text window alone is displayed as an extract in the following documentation PFISTER GmbH, D-86068 Augsburg Page 7/40 ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 899.920.20.10-JA-a-GB INPUT INHIBIT The input inhibit serves to protect the scale parameters from being changed inadvertently The input inhibit is deactivated by the selection of ENTRY FREE xxC MAIN MENU xxC Node No 01 Stop Language Display Display Setpoints System data Service Configuration Ctrl A -> Main menu ; Ctrl E -> Acknow error select point CONFIGURATION by using the cursor keys and accept it with the CONFIGURATION xxC Node No 01 01.01.2000 05:55 Syst-Parameter Rot weighfeed Contr setting CAN net Serial connect Special-funct File Editor Checkweigher Pressure comp A (Feeding meas.) B Correction Exit Ctrl A -> Main menu PFISTER GmbH, D-86068 Augsburg key Stop ; Ctrl E -> Acknow error Page 8/40 ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 899.920.20.10-JA-a-GB select point SYST-PARAMETER with the cursor keys SYSTEM SETTINGS xxC Node No 01 < Entry free CSC Node No Type of Scale Type of feeding Start indication no 01 < DRW CW Dru start Ctrl A -> Main menu ; Ctrl C -> Cancel ; Ctrl E -> Acknow error select the point ENTRY FREE with the cursor keys < no and accept it with the key Entry free choose between YES and NO with the cursor keys < yes Entry free accept the selection with the key return to the XXC MAIN MENU by pushing the key combination PFISTER GmbH, D-86068 Augsburg + Page 9/40 ADJUSTING INSTRUCTIONS CSC CAN-System-Controller and iFC integrated Feeding Controller with Hyperterminal TRE / Paula / 2005-02-23 899.920.20.10-JA-a-GB CALIBRATION PROCESS SCALE General A scale calibration is usually required only for or after: - new commissioning - work on the load mechanism or replacement of the load cell - replacement of the belt (belt weighfeeders) - work on the compensators (rotor weighfeeders) Description New calibration resets all calibration values to the default values Deadload setting sets the zero point of the scale It must be carried out with a completely empty scale and with a quiet loading display Calibrate determines the calibration factor by laying a known load on the scale (check weight) with subsequent acceptance of the determined value in the CSC/iFC Conditions Operating mode: Operating mode pre-selection: Parameter: scale stopped and empty LOCAL, SERVICE ENTRY FREE YES SELECTION OF THE CALIBRATION MENU xxC MAIN MENU xxC Node No 01 Stop Language Display Display Setpoints System data Service Configuration Ctrl A -> Main menu ; Ctrl E -> Acknow error select point CONFIGURATION with the and accept it with the cursor keys key CONFIGURATION xxC Node No 01 01.01.2000 05:55 Syst-Parameter Rot weighfeed Contr setting CAN net Serial connect Special-funct File Editor Checkweigher Pressure comp A (Feeding meas.) B Correction Exit Ctrl A -> Main menu PFISTER GmbH, D-86068 Augsburg Stop ; Ctrl E -> Acknow error Page 10/40