KNIT DYEING FAULTS AND REMEDIES

SOUTHEAST UNIVERSIT Y Department of Textile Engineering Knit dyeing faults & remedies SOUTHEAST UNIVERSIT Y Department of Textile Engineering Knit dyeing faults & remedies Prepared By : Mazadul Hasan sheshir ID: 2010000400008 13th Batch Wet Processing Technology Email: mazadulhasan@yahoo.com Southeast University Southeast University Department Of Textile Engineering I/A 251,252 Tejgaon Dhaka Bangladesh Why Dyeing Faults occurs: Why Dyeing Faults occurs: While dyeing, large volume of dyestuff, thickening agent and small amount of water are used Many textile chemicals like Dispersing agent, Leveling agent, Acid buffer etc are used during the process The dyestuff have to be either fermented (for natural dye) or chemically reduced (for synthetic vat and sulfur dyes) before being applied This makes the dye soluble so that it can be absorbed by the fiber Direct dyes are water soluble and can be applied directly to the fiber from an aqueous solution Most other classes of synthetic dyes, other than vat and sulfur dyes, are also applied in this way Example of Dyeing faults  Uneven dyeing  Running shade  Batch to batch shade variation  Patchy dyeing effect  Roll to roll variation or Meter to meter variation  Crease / Wrinkle mark  Dye spot  Softener mark  Fabric hole Uneven dyeing Causes: • Uneven pretreatment (uneven scouring & bleaching) • Improper color dosing Remedy: • By ensuring even pretreatment • Proper dosing of dyes and chemicals Batch to Batch Shade variation: Causes: • Fluctuation of Temperature • Improper dosing time of dyes & chemicals Remedies: • Use standard dyes and chemicals • Maintain the same liquor ratio Patchy dyeing effect Causes: • Faulty injection of alkali • Due to improper salt addition Remedy: • Proper dosing of dyes and chemicals • Heat should be same throughout the dye liquor Roll to roll variation or Meter to Meter variation: Causes: • Poor migration property of dyes • Improper dyes solubility Remedies: • Use standard dyes and chemicals • Proper m/c speed Crease mark: Causes: • If pump pressure & reel speed is not equal • Poor opening of the fabric rope Remedy: • Maintaining proper reel sped & pump speed • Lower rate rising and cooling the temperature Dye spot: Causes: • Improper Dissolving of dye particle in bath • Improper Dissolving of caustic soda particle in bath Remedies: • By proper dissolving of dyes & chemicals • By passing the dissolved dyestuff through a fine stainless steel mesh strainer, so that the large un-dissolved particles are removed Crease/Wrinkle mark: Causes: • Poor opening of the fabric rope • Shock cooling of synthetic material Remedies: • Maintaining proper reel speed & pump speed • Lower rate rising and cooling the temperature Softener Mark: Causes: • Improper mixing of the Softener • Improper running time of the fabric during application of softener Remedies: • Maintaining proper reel sped & pump speed • Proper Mixing of the softener before addition Fabric hole causes: • More acid of knit fabric in the dyeing section • Temperature highly Remedy: • Use standard Acid • Proper dosing of Acid Some other faults Long mark Fly we Loop mark Brush problem Dhappa spot 10.Uneven even hairiness Yellow spot 11 Water spot Iron spot 12 soda spot Out color 13 Lycra out Enzyme dust 14 Patta fault Finishing faults in the Textile:  Ballooning shape  Radish shade  Squeezer mark  Dia mark  Dirty spot  Compaction /Press mark  Compacting hole  Crease mark  Calendaring crease  Oil Spot  Improper shrinkage  Bowing:  Crease Streak: Fabric Fault Inspection: The inspection of fabric is a procedure by which the defects of fabric are identified and fabric is classified according to degree or intensity of defects The fabric inspection is done for both grey and finished fabric Fabric inspection : Two ways of grey fabric inspection used to done bya) Auto turning fabric inspection m/c b) Varivide colour assessment cabinet –2 D-65, TL-84, TL-83, Florescent, UV Conclusion Fabric and Garments defect are the most important in garments factory It is very harmful for garments industries Considering the objective of the work, a systematic investigation on ‘Knit dyeing Faults and Remedies’ were performed in the training period All the activities had been done maintaining in sequence of the machinery of the production There are many common defects which are continually detected in the fabrics which are described in Methodology The purpose of our project is identifying the faults of fabric and garments We were identifying the fabric and garments faults very closely and very carefully [...]... on Knit dyeing Faults and Remedies were performed in the training period All the activities had been done maintaining in sequence of the machinery of the production There are many common defects which are continually detected in the fabrics which are described in Methodology The purpose of our project is identifying the faults of fabric and garments We were identifying the fabric and garments faults. ..Fabric hole causes: • More acid of knit fabric in the dyeing section • Temperature highly Remedy: • Use standard Acid • Proper dosing of Acid Some other faults 1 Long mark 8 Fly we 2 Loop mark 9 Brush problem 3 Dhappa spot 10.Uneven even hairiness 4 Yellow spot 11 Water spot 5 Iron spot 12 soda spot 6 Out color 13 Lycra out 7 Enzyme dust 14 Patta fault Finishing faults in the Textile:  Ballooning... defects of fabric are identified and fabric is classified according to degree or intensity of defects The fabric inspection is done for both grey and finished fabric Fabric inspection : Two ways of grey fabric inspection used to done bya) Auto turning fabric inspection m/c b) Varivide colour assessment cabinet –2 D-65, TL-84, TL-83, Florescent, UV Conclusion Fabric and Garments defect are the most... continually detected in the fabrics which are described in Methodology The purpose of our project is identifying the faults of fabric and garments We were identifying the fabric and garments faults very closely and very carefully ... Engineering I/A 251,252 Tejgaon Dhaka Bangladesh Why Dyeing Faults occurs: Why Dyeing Faults occurs: While dyeing, large volume of dyestuff, thickening agent and small amount of water are used Many textile... synthetic dyes, other than vat and sulfur dyes, are also applied in this way Example of Dyeing faults  Uneven dyeing  Running shade  Batch to batch shade variation  Patchy dyeing effect  Roll to... garments industries Considering the objective of the work, a systematic investigation on Knit dyeing Faults and Remedies were performed in the training period All the activities had been done maintaining