Technology of denim production

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Technology of denim production

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www.fibre2fashion.com Technology of Denim Production: Part 6 I (Yarn Manufacturing Techniques for Denim)   By: Supriya Pal  www.fibre2fashion.com TechnologyȱofȱDenimȱProduction:ȱPartȱ5ȱIȱ ȱ (YarnȱManufacturingȱTechniquesȱforȱDenim)ȱ By: Supriya Pal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h9%10#/#00#&$ l#-$ l#-$ l#-$ l#-$ l#-$ 61$13$.#0+/#&+#-$ [+*?0#$1&$%8+*$ \V)GLP]$ [+*?0#$1&$%8+*$ \[C]$ [+*?0#$1&$%8+*$ \)91',a]$ [+*?0#$1&$%8+*$ [+*?0#$ O,*$-5-%#'$ \.#0+/#&5]$ h9%1$.133+*?$ \&19*.$4,*-]$ h9%1$.133+*?$ \&19*.$1&$ &#4%,*?90,%&$ 4,*-]$ h9%1$.133+*?$ \&19*.$4,*-]$ h9%1$.133+*?$ \&19*.$4,*-]$ h9%1$.133+*?$ \&19*.$1&$ &#4%,*?90,%&$ 4,*-]$ $ $ =+%#&$ 133#&-$ =[CI)$ SG$ ,9%10#/#0#&$ .&,83&,'#$ ,*.$ %"#$ [CI)$ SG$ .&,83&,'#$ +*$ 8"+4"$ N9,0+%5$ 4,*$ <#$ -+?*+3+4,*%05$+'2&1/#.$\Fig. 11]:$!"#$.#0+/#&5$-2## $13$92$%1$FFGG$'L'+*:$[92#&+1&$5,&*$&#?90,&+%5$\c-%#&$ O>H]$ 4,*$ <#$ ,4"+#/#$ 8+%"$ %"+-$ .&,83&,'#:$ !"#$ .&,83&,'#$ ",-$ -#03I,.E9-%+*?$ ,9%1$ 0#/#0+*?$ 39*4%+1*$ hc!W-#%J$2&#4+-#$3+<#&$?9+.,*4#$+*$%"#$.&,3%+*?$-5-%#':$!"#$*1/#0$-94%+1*$-5-%#'$8+%"$2#&+1.+4,005$0+3%+*?$ 40#,*+*?$0+2-$1*$%"#$%12$&100#&-$#*",*4#.$%"#$5,&*$40#,*0+*# :$ $ $ $ $ $ $ $ $ $ [...]... characteristics of Ring denim, it gradually became popular The retro look of ring denim can again be increased through different finishing and washing In the world of ring denim, some other type of denims is also getting very popular One of which is stretch denim Saurer offers the denim ring spinning machines and components especially developed for denim production Zinser offers different spinning machines for denim. .. quickly at any time Ring denim Ring spinning is the original former standard method of denim fabric production In the early 1970s, denim is normally made with ring yarn, rather than open-end yarn The ring denim then gradually replaced by OE denim for reasons of productivity With the course of popularity of vintage-look blue jeans and retro denim wave, ring denim was reintroduced The soft feel and unique... length (as short as 2 meters) while maintaining a constant twist level Multicount denim Multicount yarn production follows the basic principles of slub yarns production In the production of multicount the speed of the production roller are varied by means of additional servomotors to adapt the twist coefficient to each type of count combined along the same yarn A mass variation in the yarn is made by varying... spinning position The fancy yarn software ‘‘FancyPilot’’ forms the basis of Fancynation It can produce and simulate effects of different fancy yarn in fabric stage without actual production of the yarn The software tool FancyPilot generates the production data for the Autocoro 480 directly from the design It can simply transfer the data to the Informator-and fancy yarn production may starts immediately... warping in case of slasher rope dyeing in denim process The anti-patterning systems, electronic yarn monitoring system, foreign fiber separation system reduce the fabric defects and end breakages in denim weaving The fancy yarn preparation system incorporated in latest open-end spinning machine offers variety of fashionable denim production, which gives a value added products Open-End yarn Denim Fabric... result of the co-operation between Suessen and Rieter The R40 rotor spinning machine can spun yarns in count of Ne 3-60 / 200-10 tex The newest R 40 offers maximum productivity with a maximum length of up to 500 spinning positions per machine, up to 350 www.fibre2fashion.com m/min delivery, rotor speed of up to 160 000 rpm, up to 4 robots (Fig 13) With the maximum machine length, the delivery speeds of. .. 480 offers higher productivity with up to 480 spinning positions and the Corobox SE12 The Twin Disc bearing of the Corobox SE 12 offers high rotor speeds of 150,000 rpm at 480 spinning positions Coarse yarns are spun at take-up speeds of up to 300 m/min ensures highest productivity The Autocoro 480 is equipped with up to 4 Coromat unit per machine The Corobox SE12- a universal SpinBox for all types of. .. running times of the bobbin at the roving frame and at the ring spinning machine reduce the number of bobbin changes This is very beneficial during producing coarse yarns, particularly in the field of denim Zinser 351-cotton ring spinning machine Zinser 351, which is ideal for denim applications, are equipped with ServoDraft (electronic drafting system drive), New CoWeMat (automatic doffer) and OptiSuction... in denim yarn production The rotor speed in latest machine exceeds 150,000 rpm and the take-up speed 300 m/min Package weights up-to 5 to 6 kg can be made in latest machine which subsequently helpful to increase the productivity in subsequent process in denim production Predetermined length of yarns are wound on to the packages with great accuracy which reduce the wastage in ball warping in case of. .. servo motor starts only at the time of slub formation and additional speed is given to the drafting system, which disturb the normal yarn formation In case of open end spinning, the slub yarn is produced in the same principle which is explained with the Fig 17: www.fibre2fashion.com Fig 17: Principle of slub production in open end spinning Stretch denim Stretch denim is a full fashion fabric and wildly . www.fibre2fashion.com Technology of Denim Production: Part 6 I (Yarn Manufacturing Techniques for Denim)   By: Supriya Pal  www.fibre2fashion.com Technology of Denim Production: ȱPartȱ5ȱIȱ ȱ (YarnȱManufacturingȱTechniquesȱfor Denim) ȱ . %"#$ 5,&*-$&,*?#$',5$<#$3&1'$6#$FM:^$%1$6#$KG:G:$$ $ Production of the yarn for denim !"#$+*+%+,0$-%,?#$13$.#*+'$2&1.94%+1*$-%,&%-$3&1'$12#*+*?$,*.$<0#*.+*?$13$41%%1*$3+<#&-:$!"#$41%%1*$3+<#&-$ 3&1'$%"#$<,0#$<#+*?$-#2,&,%#.$+*%1$-',00$%93%-$,*.$,$<0#*.$13$41%%1*$3+<#&-$,&#$',.#$+*$12#*+*?$',4"+*#-:$ O1%%1*$+-$%&,*-3#&&#.$<5$,+&$-%&#,'$%"&19?"$%"#$12#*+*?$,*.$<0#*.+*?$',4"+*#-$,*.$3#.$%1$%"#$O,&. 9*+31&'$ 5,&*$N9,0+%5:$!"#$3+*#$40#,*+*?$-%,?#$41*-+-%-$13$-#/#&,0$OVXh63##.$9*+%-$8"+4"$#*-9&#-$?#*%05$40#,*+*?$ ,*.$.#I.9-%+*?$13$&,8$',%#&+,0:$$ $ Trutzschler Blowroom Line for the production of denim yarn $ $ !&9%R-4"0#&$133#&-$41'2,4%$<018&11'$0+*#$31&$.#*+'$5,&*$2&1.94%+1*$8"+4"$41*-+-%-$13Y$ $ F:$h9%1',%+4$<,0#$12#*#&J$ M:$7,*$!>^GGJ$ K:$T+?"$O,2,4+%5$O1*.#*-#&$V>[h$J$g&#$'+a#&$CWhJ$ S:$)19<0#$&100$40#,*#&$hd;I7VW$h7OJ$ ^:$[%,%+1*$31&$-#2,&,%+*?$71&#+?*$U,%%#&$[X49&1',%J$ www.fibre2fashion.com P:$U90%+$U+a#&J$ Z:$!81$`,5$.+-%&+<9%+1*J$ i:$T+?"$O,2,4+%5$O1*.#*-#&$V>[hJ$O0#,*#&$O0#*1',%$O>!SJ$ _:$)#.9-%+*?$U,4"+*#$)9-%#a$)dJ$

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