Mill training report viyellatex dyeing

[...]... Technology of the dyeing machine: Viyellatex dyeing unit used special types of dyeing machine In these machine, the Jet and Winch technology is combined i.e during dyeing, dye liquor circulate through the machine like jet dyeing machine also the fabric is circulated through the winch as like winch dyeing machine This combination is made for better dyeing of the fabric Main parts of dyeing machine: The... Shandong Taida Dyeing & Finishing Machinery Co Ltd : China 3 Light box: Brand: Verivide Model: CAC60 No of light sources: 4, TL84, D65, F, UV Serial no.: E 614506 Manufacturing year: 2002 Power: 220-230V, 270W Origin: England Layout plan of dyeing floor Number of machine: Turning machine: 02 Bulk dyeing machine: 15 Sample dyeing machine: There are two brands of dyeing machine used in Viyellatex They... fabric to the dyeing floor with batch card To keep records for every previous dyeing Proper batching criteria:     To To To To use maximum capacity of existing dyeing m/c minimize the washing time or preparation time & m/c stoppage time keep the no of batch as less as possible for same shade use a particular m/c for dyeing same shade Batch management: Primarily batching is done by dyeing manager... Director  Organogram of Viyellatex Group: Chairman & CEO Vice Chairman Group Commercial Group IT FPPL ISML VTG VSL GDL FABRICS Group FINANCE Group HR LM&S Ruthna Tea Estate  BUs Head of Viyellatex: Mr Syed Fatemy Ahmed Roomy Director Mr Md Masudul Hoque MD & COO, GDL Mr Md Abu Haider Rumi MD & COO, FPPL Mr Arif Bhuiyan COO, Viyellatex Garments Mr Kazi Monjurul Islam COO, Viyellatex Fabrics Mr Fateh... in the reduction of total dyeing time Additional/Mixing tank: This tank is mainly used for storage of hot water that will be used for the dyeing of fabric The temperature of water in the P.T tank is maximum 800C By using this hot water in the machine during dyeing there is a reduction of time for heating the water in the main tank which results in the reduction of total dyeing time Fig: Mixing tank... control the quality production with related activities Duties & Responsibilities:        Overall supervision of dyeing, finishing production Checks the different log books of different areas & report to management Checks the sensitive parameters of different machine for smooth dyeing Checks out the plan to control the best output from supervisor & workers To trained up & motive the subordinates... machines are from Germany Number of Fong‘s Machine: Bulk machine: 10 Sample machine: 6 Total number of Thies machine: Bulk machine: 5 Sample machine: 1 Total length of dyeing floor: 412 feet Total width of dyeing floor: 34 feet Area of the dyeing floor: 412×34 = 14008 square feet Production per day: • Maximum Loading capacity 100% (11.36 tons) • Possible maximum loading 80% (9.088 tons) • Total production... before dyeing they need to re-sewn This is done by ‗Bag-sewing‘ machine Tubular fabrics are turned into their backside by turning machine  Function or Purpose of Batch Section: - - To receive the grey fabric roll from knitting section or other source Turn the grey fabric if required To prepare the batch of fabric for dyeing according to the following criteria –  Order sheet (Received from buyer)  Dyeing. .. tank during dyeing process There may have different number of nozzle connected to main tank according to the machine capacity Each nozzle may handle 300900m of fabric Fig: Main Tank Reserve/PT tank: This tank is mainly used for storage of hot water that will be used for the dyeing of fabric The temperature of water in the P.T tank is maximum 800C By using this hot water in the machine during dyeing there... supervision of dyeing, finishing production Batch preparation & PH check Dyes & chemical requisition issue & check Write fabrics loading & loading time from m/c Program making, sample checking, color management Control the supervisors, operator, asst operator & helpers of dyeing m/c And also any other work as & when required by the management Job Description of Sr Production Officer: Report To: P.M . 9813001 Fax No. +880-2-9811400 www.viyellatexgroup.com 20 million $ for dyeing and finishing in the year 2008. Website:  Project cost: Sections of Viyellatex: Knitting Section Dyeing Section Yarn Store Batch. Viyellatex Group for giving us permission to complete our training period in this industry. We are really grateful to our industrial coordinator Engr. Dewan Mahbub Kamran, Executive Dyeing, Viyellatex. Description       Company Name: Viyellatex group ltd. Status: Private Ltd. Company Type: 100% Export oriented composite knit Dyeing Industry. Sponsor: Mr. Rezaul Hasnat. Annual Production Capacity for dyeing: 75000tons Product