All Rights Reserved.Industry Sector Automation Structure Network standard Ethernet High transmission rate... All Rights Reserved.PN-H-System Safety Network Medium Hardware and Device Rel
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Industry Sector
Application
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Industry Sector
Automation Structure
Automation system
Industrial Ethernet)))
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Industry Sector
PROFIBUS Regulations
32 stations on one copper segment (RS 485), Repeater counts as device! Terminate each Segment (first and last node!)
Notice Shielding on the connectors and when going in cabinet
Use PROFIBUS Products
10cm distance between cables higher 110V if not isolate with i.e
grounded metal plate, if not possible use FO!
High Baudrates, no Spurlines, no Cables shorter 1m
Segment length depends on Baudrate!!
Maximum 244 bytes input and 244 bytes output per slave.
Slave configuration and parameters are set from the master side.
GSD File needs to come with each PROFIBUS-DP Save!!!!
124 slaves can be put in Data Exchange
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Industry Sector
Automation Structure
Network standard Ethernet
High transmission rate
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Star Tree
Wireless communication (IWLAN)
Industrial Wireless LAN
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Data for Energy efficiency
TCP/IP-Data (Web)
Webcam
HMI
Controller
Motion Control
PROFINET
PROFIsafe PROFIenergy
Drive Client
Module
CNC Controller
Access Point
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Machine Tool
Printing machines Packaging machines Logistic
Press Robot
PROFINET
Media redundancy
Large quantity structures
High transmission rate
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PN-H-System Safety
Network Medium Hardware and Device Relation Protocol and Telegram
PROFINET in Process Automation PROFINET - added value
Introduction
PROFINET – The future is green
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Industry Sector
PROFINET is the open Industrial Ethernet standard
from PROFIBUS & PROFINET International (PI), Vendor neutral
PROFINET is based on Industrial Ethernet
PROFINET utilizes TCP/IP and IT-Standards
PROFINET is Real-Time Ethernet
PROFINET allows seamless integration
of fieldbus systems
The answer - PROFINET
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Industry Sector
Just imagine:
a PROFIBUS installation with…
…wireless communication
…fail-safe communication also via wireless connections
How would PROFIBUS solve those requirements of today’s applications?
…more than one Master in the same bus segment
…web server features
…electrical ring installation
…more than 126 connections/participants on the same bus
…graphic visualization and automatic recognition of the topology
…addressing by name, also automatically possible
…very high transmission rate over large distances, without use of separated Repeaters
…large amount of data (e.g database, images, file transfer) via the same cable for devices
…full access, even remotely, to the entire network
…easy energy management
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Industry Sector
Automation Structure
Automation system
Industrial Ethernet)))
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- New methods of Programming
…and this is increasing the costs…
Wrong!
- A switch in on board of the IO modules!
- IO-Modules with a PROFINET Interface are exactly the same costs as on PROFIBUS
and only the head module needs to be changed, the IOs can be kept!
- PROFINET CPUs are used for Industrial Ethernet communication anyways
- The user program can be kept, there is no difference between PROFIBUS and
PROFINET IO-Access!
- Even Redundancy is possible directly on the Products, no OLM, no FO!!
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The only communication medium is Ethernet.
Reduction of Interfaces – Cabling – Connectors - Spare parts
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Simple redundancy structure Simple integration of existing Fieldbus systems, even Wireless
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Industry Sector
Even Redundant structures without a switch!
CPU + CP CPU + CP CPU + CP
Subsystem 1 Subsystem 2 Subsystem 3
System management
Central ring with separate subsystems Several local rings
MRP – Media Redundancy Protocol IEC Standard!
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PROFINET Device
HMI - Panel PROFINET
Device
PROFINET Device
OLM and FO required for Redundancy
Redundancy directly at the products,
no FO necessarily required
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12MBit/s 100MBit/s
1000MBit/s Backbone
Number of devices on ONE Controller
- Devices with more IO-Data
- fast Parameterization / Diagnostic
- reduce interfaces and components
- Higher quantity of devices, no limitation in the device number on a
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PROFINET from PROFIBUS International
The architecture is being devised by
12 work groups With 140 employees from 60 companies
PROFINET – from the world's largest fieldbus organization
PROFIBUS & PROFINET International (PI)
More then 1,400 members world wide
27 Regional Associations (RPA)
36 PI Competence Center (PICC)
10 PI Test Laboratories (PITL)
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Norway
RPA, PICC, PITC
Switzerland
RPA, PICC, PITC
Germany & Austria
RPA, PICC PITC, PITL
27 Regional PI Associations (RPA)
40 PI Competence Centers (PICC)
18 PI Training Centers (PITC)
10 PI Test Laboratories (PITL)
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Industry Sector
More information's
www.sea.profinet.com www.sea.profibus.com
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Industry Sector
PROFINET Nodes
> 4 Mio.
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Industry Sector
PROFINET on the rise
2007: Every 15th device sold with
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Industry Sector
PN products from more than 60 vendors
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PN-H-System Safety
Network Medium Hardware and Device Relation Protocol and Telegram
PROFINET in Process Automation
PROFINET - added value
Introduction
PROFINET – The future is green
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Industry Sector
More values for the customers with new functions!
New Functions of PROFINET Delivery Stage 2010
MRP – Media Redundancy Protokoll
AWP – Advanced Web Programming
Userdefined Web Pages
IRT and Clocksynchronisation (OB6x)
High speed communication with Motion Control
OB
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Industry Sector
Installation Rules
100 m from the switch to the end device, this is a IEEE802.3 rule!
32 stations on one copper segment
(RS 485), Repeater counts as device!
Terminate each Segment (first and last node!)
Notice Shielding on the connectors and when
going in cabinet
10cm distance between cables higher 110V if
not isolate with i.e grounded metal plate, if not
possible use FO!
On high Baudrates, no Spurlines, no Cables
shorter 1m
Segment length depends on Baudrate!! max 100m
electrical
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PN-H-System Safety
Network Medium Hardware and Device Relation Protocol and Telegram
PROFINET in Process Automation
PROFINET - added value Introduction
PROFINET – The future is green
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Industry Sector
PROFINET into Process Automation –
Specification V2.3 – Released in 2011
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Industry Sector
PROFINET in PCS7 V8.0
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PN-H-System Safety
Network Medium Hardware and Device Relation
Protocol and Telegram
PROFINET in Process Automation PROFINET - added value
Introduction
PROFINET – The future is green
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PROFINET Real-time communication
Uniform communication and quick reaction times
Simultaneous real-time and IT-service on one cable Scaleable real-time communication from non-critical time applications up to high performance applications
Real-Time (RT) Isochronous Real-Time (IRT) Unlimited TCP/IP communication
IT-services
Internet Factory Automation Motion Control
TCP/IP IRT
RT
250µs 100ms
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Allocation of the received data via the Frame-ID
Cyclical transmission (process values) Event triggered transmission (alarms and events)
Status information
Device and data status (e.g Run, Stop, Error)
ambel
Pre-7 Byte
Source MAC
4 Byte
Frame ID
Ether-2 Byte
Ethernet Frame
Status Information
4 Byte
PROFINET specific Ethernet-Standard
* According to 802.1 Q
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PROFINET Applications
IT cations
appli-e.g.
HTTP SNMP DHCP
Configuration Diagnostics
data
Process-IP
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Industry Sector
Adjust time behavior on the PROFINET Network
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Real-Time RT
High performance cyclicaluser data transmissionEvent triggered
messages/alarms
Isochronous Real-Time IRT
Synchronous user datatransmission
Hardware support throughERTEC
PROFINET Applications
IT cations
appli-e.g
HTTP SNMP DHCP
Configuration Diagnostics Process-data
IP 1
ERTEC
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PN-H-System Safety
Network Medium
Hardware and Device Relation
Protocol and Telegram PROFINET in Process Automation PROFINET - added value
Introduction
PROFINET – The future is green
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Industry Sector
PROFINET –
Connection of Distributed field devices
SIMATIC ET 200 with integrated
2-port switch
for building line structures
Use existing I/O modules
without changes
Device configuration
in the familiar way
PLC user program
with known commands
Flexible use of distributed field devices on
PROFIBUS and PROFINET
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Industry Sector
Keep all the IOs only the Interface Module needs to
be changed!
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Same configuration view for PROFIBUS and PROFINET
Quick start in PROFINET through the use
of existing user know-how
GSDML
GSD + XML = GSDML
Network-View
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Industry Sector
Device Name
Names instead of numbers
Meaningful names for each
station
Device Name = IP Address set
by engineering
Meaningful names
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Application Relation between Controller and Device
There is a series of functions today that guarantees a safe startup for PROFINET IO.
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Check NameCheck IP
Connect(….)WriteRecord (Record Data)
EndOfParameterApplication Ready
Moduleparameterization
IOxS=GoodWriteRecord (Record Data)
Mechanismen
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Integration of PROFIBUS in PROFINET
Openness through integration of existing fieldbuses Investment protection for device suppliers and end-customers
Proxy
PROFINET
PROFIBUS
Transparent communication between Ethernet and PROFIBUS
Proxy is the representative
of PROFIBUS devices on Ethernet Proxy is a PROFINET-device on Ethernet and DP-Master on PROFIBUS
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Siemens Products – PROFIBUS Integration
IE/PB-Link for the Integration of existing PROFIBUS systems
Wireless or Wired.
Can also be used as Stand-Alone device for routed S7-Connections
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Siemens Products – PROFIBUS Integration Wireless
IE/PB-Link for the Integration of existing PROFIBUS systems
Wireless or Wired.
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Siemens Products – ASI-Interface Integration
IE/AS-I-Link for the Integration of existing ASI Systems.
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PN-H-System Safety
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PROFINET Installation Guide
The “PROFINET Installation Guide“ supplements the standards for structured building cabling to meet the special requirements of the industrial sector
Network operators:
Simple rules for network installation
No network specialist knowledge required for the installation of PROFINET
Device manufacturer:
Definition of accurate information for the device development Mechanical and electrical features of interfaces
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Transmission and connection system (Copper)
Transmission technology based on copper compliant with 8802-3
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Transmission and connection system (Fiber optics)
Transmission technology based on fiber optics compliant with 8802-3
Cables
Plastik fiber optic (POF*/PCF*) Glass fiber optic cables compliant with IEC 60793, 60794
* POF = Plastic Optical Fiber
* PCF = Polymer Cladded Fiber
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Configuring and diagnosing switches in in STEP 7
Same configuration and diagnostic view as for field devices
Easy configuration of SCALANCE X switches in TIA Portal
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PN-H-System
Safety
Network Medium Hardware and Device Relation Protocol and Telegram
PROFINET in Process Automation PROFINET - added value
Introduction
PROFINET – The future is green
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Fail-safe communication via PROFIsafe
First standard of communication in accordance with safety standard IEC 61508 PROFIsafe-Profile supports the
safe communication for the open standard bus PROFIBUS and PROFINET
The PROFIsafe-Profile meets possible faults like address adulteration, deceleration, data loss with
Serial numeration
of PROFIsafe-telegram Time monitoring
Authenticity monitoring via unique addresses Optimized CRC-checking
PROFIsafe supports standard- and failsafe
Communication by one medium
Approved by
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PN-H-System
Safety Network Medium Hardware and Device Relation Protocol and Telegram
PROFINET in Process Automation PROFINET - added value
Introduction
PROFINET – The future is green