Modern Plastics Handbook 2011 Part 17 potx

Important Properties of Plastics and Listing of Plastic Suppliers C.3 6% stainless steel fiber 100-110 I: 400-460 0.004-0.006 6300-9200 3.8 8700-11,000 300-400 280-410 1.2-1.4 190 1.10-1.28 0.4 Federal Plastics; Ferro; LNP; RTP; Ticona Injection molding grades (Cont’d) Medium- impact 1.1-34.3 102-115 C: 325-350 I: 390-525 8-25 1.1-2.0 0.004-0.009 5500-7500 2.2-60 5000-7200 1800-12,500 7100-13,000 300-400 200-450 310-400 3.0-9.6 R102-115 80-100 174-220 annealed 192-225 annealed 1.03-1.06 0.20-0.45 350-500 Albis; American Polymers; Ashley Polymers; Bamberger Polymers; BASF; Bayer Corp.; Diamond Polymers; Dow Plastics; Federal Plastics; GE Plastics; LG Chemical; Polymer Resources; RSG Polymers; RTP; A. Schulman; Shuman 1a. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. High- impact 1.1-18 91-110 C: 325-350 I: 380-525 8-25 1.1-2.0 0.004-0.009 4400-6300 3.5-75 2600-6300 4500-8000 5400-11,000 150-350 140-300 179-375 6.0-10.5 R85-106 95-110 205-215 an- nealed; 192 unannealed 210-225 annealed 1.01-1.05 0.20-0.45 350-500 Albis; American Polymers; Ashley Polymers; Bamberger Polymers; BASF; Bayer Corp.; Diamond Polymers; Dow Plastics; Federal Plastics; GE Plastics; LG Chemical; Polymer Resources; RSG Polymers; RTP; A. Schulman; Shuman Platable grade 1.1 100-110 C: 325-400 I: 350-500 8-25 1.1-2.0 0.005-0.008 5200-6400 6700 10,500-11,500 320-380 340-390 4.0-8.3 R103-109 47-53 190-222 annealed 215-222 annealed 1.04-1.07 420-550 American Polymers; Ashley Polymers; Bamberger Polymers; Bayer Corp.; Diamond Polymers; Dow Plastics; Federal Plastics; GE Plastics; LG Chemical; RSG Polymers; A. Schulman Transparent 120 455-500 0.009-0.067 5000 20 7000 10,000 290 1.5-2.0 R94 60-130 194 207 1.08 0.35 BASF; Bayer Corp.; Diamond Polymers; GE Plastics; LG Chemical; A. Schulman 20% glass fiber- reinforced 100-110 C: 350-500 I: 350-500 15-30 0.001-0.002 10,500-13,000 2-3 13,000-14,000 14,000-17,500 740-880 800 650-800 1.1-1.4 M85-98, R107 20-21 210-220 220-230 4.8 1.18-1.22 0.18-0.20 450-460 Albis; American Polymers; Ashley Polymers; ComAlloy; Diamond Polymers; DSM; Ferro; LG Chemical; LNP; M.A. Polymers; RTP; A. Schulman; Thermofil 30% glass fiber- reinforced 100-110 I: 400-460 0.002-0.003 13,000-16,000 1.5-1.8 15,000-17,000 17,000-19,000 1000-1200 1000 1.2-1.3 M75-85 215-230 230-240 1.29 0.3 Albis; American Polymers; Ashley Polymers; ComAlloy; Diamond Polymers; DSM; Ferro; LG Chemical; LNP; M.A. Polymers; RTP 20% long glass fiber- reinforced 100-110 I: 400-460 0.001-0.002 13,000 2.0 14,000 20,000 900 850 2.0 M85-95 210 225 1.23 0.2 DSM 40% long glass fiber- reinforced 100-110 I: 400-460 0.001 16,000 1.5 17,000 25,000 1000 1100 2.5 M90-100 215 225 1.36 0.2 DSM 7% stainless steel fiber 100-110 I: 400-460 0.004 6000 3.8 10,000-12,000 430 1.0-1.1 185-200 1.12 0.4 DSM; Ferro; LNP; RTP; Ticona 10% stainless steel fiber 100-110 I: 400-460 0.004-0.006 7100 2.5 12,100 400 500 1.4 190 1.14 RTP; Ticona EMI shielding (conductive) ABS (Cont’d) 0276146_APP_C_Harper 2/24/00 4:37 PM Page C.3 C.4 Appendix C ASTM test Properties method 1a. Melt flow D1238 (gm./10 min.) 1. Melting temperature, °C. T m (crystalline) T g (amorphous) 2. Processing temperature range, °F. (C = compression; T = transfer; I = injection; E = extrusion) 3. Molding pressure range, 10 3 p.s.i. 4. Compression ratio 5. Mold (linear) shrinkage, in./in. D955 6. Tensile strength at break, p.s.i. D638 b 7. Elongation at break, % D638 b 8. Tensile yield strength, p.s.i. D638 b 9. Compressive strength (rupture or D695 yield), p.s.i. 10. Flexural strength (rupture or yield), p.s.i. D790 11. Tensile modulus, 10 3 p.s.i. D638 b 12. Compressive modulus, 10 3 p.s.i. D695 13. Flexural modulus, 10 3 p.s.i. 73° F. D790 200° F. D790 250° F. D790 300° F. D790 14. Izod impact, ft lb./in. of notch D256A ( 1 / 8 -in. thick specimen) 15. Hardness Rockwell D785 Shore/Barcol D2240/ D2583 16. Coef. of linear thermal expansion, D696 10 -6 in./in./°C. 17. Deflection temperature 264 p.s.i. D648 under flexural load, °F. 66 p.s.i. D648 18. Thermal conductivity, 10 –4 cal cm./ C177 sec cm. 2 -°C. 19. Specific gravity D792 20. Water absorption ( 1 / 8 -in. 24 hr. D570 thick specimen), % Saturation D570 21. Dielectric strength ( 1 / 8 -in. D149 thick specimen), short time, v./mil 20% PAN carbon fiber 100-110 I: 415-500 15-30 0.0005-0.004 15,000-16,000 1.0-2.0 17,000 23,000-25,000 1800-2000 890-1800 1.0 R108 18 215-225 225-230 9.6 1.13-1.14 0.17 DSM; Ferro; LNP; RTP Homo- polymer 1-20 172-184 I: 380-470 10-20 2.0-4.5 0.018-0.025 9700-10,000 10-75 9500-12,000 15,600-18,000 @ 10% 13,600-16,000 400-520 670 380-490 120-135 75-90 1.1-2.3 M92-94, R120 50-112 253-277 324-342 5.5 1.42 0.25-1 0.90-1 400-500 (90 mil) Ashley Polymers; DuPont; RTP; Shuman EMI shielding (conductive) (Cont’d) Acetal Copolymer 1-90 160-175 C: 340-400 I: 360-450 8-20 3.0-4.5 0.020 (Avg.) 15-75 8300-10,400 16,000 @ 10% 13,000 377-464 450 370-450 0.8-1.5 M75-90 61-110 185-250 311-330 5.5 1.40 0.20-0.22 0.65-0.80 500 (90 mil) American Polymers; Ashley Polymers; BASF; LG Chemical; M.A. Hanna Eng.; Network Polymers; RTP; Ticona 20% graphite fiber I: 420-530 0.001 15,200-15,800 2.0-2.2 16,000-17,000 23,000 1660 1560 1.3 20 216 240 1.17 0.15 Albis; LNP; RTP; Thermofil Physical Thermal Mechanical Processing Materials SUPPLIERS a 40% aluminum flake I: 400-550 0.001 3300-4200 1.9-5 6500 6200 370 400-600 1.4-2.0 R107 40 190-212 220 1.54-1.61 0.23 ComAlloy; Thermofil Injection molding and extrusion grades 5400-7100 20-30 6100 8900-13,000 310 260-380 3.12-7.34 90-105 181-212 103-119 Diamond Polymers; RSG Polymers Impact- modified homo- polymer 0.5-7.0 175 I: 380-420 6-12 0.012-0.019 6500-8400 60-200 5500-7900 7600-11,900 @ 10% 5800-10,000 190-350 150-350 50-100 33-60 2.0-17 M58-79 92-117 148-185 293-336 1.32-1.39 0.30-0.44 0.75-0.85 400-480 (90 mil) Ashley Polymers; DuPont Rubber- modified ABS (Cont’d) 0276146_APP_C_Harper 2/24/00 4:38 PM Page C.4 Important Properties of Plastics and Listing of Plastic Suppliers C.5 25% glass- coupled copolymer 160-180 I: 365-480 8-20 3.0-4.5 0.004 (flow) 0.018 (trans.) 16,000-18,500 2-3 16,000 17,000 @ 10% 18,000-28,000 1250-1400 1100 1.0-1.8 M79-90, R110 17-44 320-325 327-331 1.58-1.61 0.22-0.29 0.8-1.0 480-580 BASF; ComAlloy; DSM; Ferro; LNP; M.A. Hanna Eng.; Network Polymers; RTP; Ticona Mineral- filled copolymer 160-175 I: 360-450 10-20 3.0-4.0 0.015-0.019 6400-11,500 5-55 6400-9800 12,500-13,000 522-780 430-715 0.9-1.2 M83-90 80-90 200-279 302-325 1.48-1.64 0.20 0.8-0.9 BASF; LG Chemical; M.A. Hanna Eng.; Network Polymers; Ticona Impact- modified copolymer 5-26 160-170 I: 360-425 8-15 3.0-4.5 0.018-0.020 60-300 3000-8000 7100 187-319 120-300 1.7-4.7 M35-70; R110 130-150 132-200 308-318 1.29-1.39 0.31-0.41 1.0-1.3 Ashley Polymers; BASF; LG Chemical; M.A. Hanna Eng.; Network Polymers; Ticona 1a. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Extrusion and blow molding grade (terpolymer) 1.0 160-170 E: 360-400 3.0-4.0 0.02 67 8700 16,000 12,800 350 1.7 M84 205 318 1.41 0.22 0.8 Network Polymers; Ticona Copolymer with 2% silicone, low wear 9 160-170 I: 360-450 10-20 3.0-4.0 0.022 60 7400 12,000 350 1.1-1.4 M75 230 316 1.4 0.21 0.8 LG Chemical; M.A. Hanna Eng.; Network Polymers; RTP; Ticona UV stabilized copolymer 2.5-27.0 170 I: 360-450 10-20 3.0-4.0 0.022 30-75 8800-9280 16,000 13,000 410-910 450 375-380 1.12-1.5 M80-85 221-230 316-320 1.41 0.22 0.8 BASF; LG Chemical; M.A. Hanna Eng.; Network Polymers; Ticona 20% glass- reinforced homo- polymer 6.0 175-181 I: 350-480 10-20 0.009-0.012 8500-9000 6-12 7500-8250 18,000 @ 10% 10,700-16,000 900-1000 600-730 300-360 250-270 0.5-1.0 M90 33-81 315 345 1.54-1.56 0.25 1.0 490 (125 mil) ComAlloy; DSM; DuPont; Ferro; LNP; RTP 40% long glass fiber- reinforced 190 380-430 8-12 3.0-4.0 0.003-0.010 17,400 1.3 20,400 27,000 1700 1430 6.9 320 1.72 Ticona 21% PTFE-filled homo- polymer 1.0-7.0 175-181 I: 370-410 10-20 0.020-0.025 6900-7600 10-22 6900-7600 13,000 @ 10% 11,000 410-420 340-380 110-120 80-85 0.7-1.2 M78, M110 75-113 210-244 300-334 0.15-1.54 0.20 0.72 400-460 (125 mil) Adell; DSM; DuPont; Ferro; LNP; RTP 2-20% PTFE-filled copolymer 160-175 I: 350-445 I: 325-500 E: 360-500 8-20 3.0-4.5 0.018-0.029 8300 30 8300 11,000-12,600 11,500 250-280 310-360 0.5-1.0 M79 52-68 198-225 280-325 4.7 1.40 0.15-0.26 0.5 400-410 ComAlloy; DSM; Ferro; LG Chemical; LNP; M.A. Hanna Eng.; RTP; Ticona 1.5% PTFE-filled homo- polymer 6 175 I: 400-440 10,000 13 10,000 13,900 450 430 150 95 1.0 M93 277 342 1.42 0.19 0.90 450 (90 mils) DuPont Acetal (Cont’d) 0276146_APP_C_Harper 2/24/00 4:38 PM Page C.5 C.6 Appendix C ASTM test Properties method 1a. Melt flow D1238 (gm./10 min.) 1. Melting temperature, °C. T m (crystalline) T g (amorphous) 2. Processing temperature range, °F. (C = compression; T = transfer; I = injection; E = extrusion) 3. Molding pressure range, 10 3 p.s.i. 4. Compression ratio 5. Mold (linear) shrinkage, in./in. D955 6. Tensile strength at break, p.s.i. D638 b 7. Elongation at break, % D638 b 8. Tensile yield strength, p.s.i. D638 b 9. Compressive strength (rupture or D695 yield), p.s.i. 10. Flexural strength (rupture or yield), p.s.i. D790 11. Tensile modulus, 10 3 p.s.i. D638 b 12. Compressive modulus, 10 3 p.s.i. D695 13. Flexural modulus, 10 3 p.s.i. 73° F. D790 200° F. D790 250° F. D790 300° F. D790 14. Izod impact, ft lb./in. of notch D256A ( 1 / 8 -in. thick specimen) 15. Hardness Rockwell D785 Shore/Barcol D2240/ D2583 16. Coef. of linear thermal expansion, D696 10 -6 in./in./°C. 17. Deflection temperature 264 p.s.i. D648 under flexural load, °F. 66 p.s.i. D648 18. Thermal conductivity, 10 –4 cal cm./ C177 sec cm. 2 -°C. 19. Specific gravity D792 20. Water absorption ( 1 / 8 -in. 24 hr. D570 thick specimen), % Saturation D570 21. Dielectric strength ( 1 / 8 -in. D149 thick specimen), short time, v./mil Acetal (Cont’d) EMI shielding (conductive) Cast 90-105 1.7 66-11,000 2-7 11,000-19,000 12,000-17,000 310-3100 390-475 320-3210 0.3-0.4 M80-102 50-90 98-215 165-235 4.0-6.0 1.17-1.20 0.2-0.4 450-550 Aristech; AtoHaas; Cyro; DuPont; ICI Acrylics Extrusion grade homo- polymer 1-6 175 E: 380-420 10,000 40-75 14,100-14,300 400-450 420-430 130-135 90 1.5-2.3 M94 257-264 334-336 1.42 0.25 0.90 500 (90 mils) DuPont Physical Thermal Mechanical Processing Materials SUPPLIERS a Chemically lubricated homo- polymer 6 175 I: 400-440 9500 40 9500 13,000 450 400 130 80 1.4 M90 257 329 1.42 0.27 1.00 400 (125 mils) DuPont UV stabilized homo- polymer 1-6 175 I: 400-440 10,000 40-75 10,000 14,100-14,300 400-450 420-430 130-135 90 1.5-2.3 M94 257-264 334-336 1.42 0.25 0.90 500 (90 mils) DuPont UV stabilized, 20% glass- filled homo- polymer 6 175 I: 400-440 8500 12 8500 10,700 900 730 360 270 0.8 M90 316 345 1.56 0.25 1.00 490 (125 mils) DuPont 30% carbon fiber 166 I: 350-400 10-20 3-4 0.003-0.005 7500-11,500 1.5-2 12,500-16,500 1350 1100-1200 0.7-0.8 320 325 1.43-1.53 0.22-0.26 DSM; LNP; RTP; Ticona 10% PAN carbon fiber, 10% PTFE-filled copolymer 163-175 I: 350-410 0.002 12,000 1.3 14,000 1300 1000 0.7 320 325 1.49 0.25 DSM; Ferro; LNP; M.A. Hanna Eng.; RTP Acrylic Sheet 0276146_APP_C_Harper 2/24/00 4:38 PM Page C.6 Important Properties of Plastics and Listing of Plastic Suppliers C.7 Molding and extrusion compounds Acrylic/PC alloy 3-4 140 I: 450-510 E: 430-480 5-20 0.004-0.008 8000-9000 58 11,300-12,500 320-350 320-350 26-30 46-49 52 214 253 1.15 0.3 Cyro Acrylonitrile Acrylic multi- polymer 2-14 80-105 I: 400-500 E: 380-470 5-20 0.004-0.008 5500-8200 5-28 7500-11,500 9000-13,000 300-430 290-400 1.0-2.5 22-56 44-50 180-194 5.3 1.11-1.12 0.3 Cyro High-impact extrusion 3 380-410 25 2-2.5 0.002-0.005 3-4 7500 11,500 13,700 450-500 390 9.0 M45 66 151 160 6.1 1.11 220-240 BP Chemicals Injection 12 135 95 C: 320-345 I: 410 E: 380-410 20 2-2.5 0.002-0.005 9000 3-4 7500-9500 12,000 14,000 500-580 500-590 2.5-6.5 M60-M78 66 151-164 166-172 6.1-6.2 1.11-1.15 0.28 220-240 BP Chemicals Extrusion 3 380-420 25 2-2.5 0.002-0.005 3-4 9500 12,000 14,000 500-550 490 5.0 M60 66 156 170 6.1 1.15 220-240 BP Chemicals MMA- styrene copolymer 1.1-24 100-105 C: 300-400 I: 300-500 10-30 0.002-0.006 8100-10,100 2-5 11,000-15,000 14,100-16,000 430-520 240-370 450-460 0.3-0.4 M80-85 60-80 208-211 4.0-5.0 1.06-1.13 0.11-0.17 450 Network Polymers; NOVA Chemicals Coated 90-110 10,500 3 18,000 16,000 450 450 450 0.3-0.4 M105 40 205 225 5.0 <0.4 500 DuPont 1a. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. PMMA 1.4-27 85-105 C: 300-425 I: 325-500 E: 360-500 5-20 1.6-3.0 0.001-0.004(flow) 0.002-0.008(trans.) 7000-10,500 2-5.5 7800-10,600 10,500-18,000 10,500-19,000 325-470 370-460 325-460 0.2-0.4 M68-105 50-90 155-212 165-225 4.0-6.0 1.17-1.20 0.1-0.4 400-500 American Polymers; AtoHaas; Continental Acrylics; Cyro; DuPont; ICI Acrylics; LG Chemical; Network Polymers; Plaskolite; RTP Impact- modified 1-11 80-103 C: 300-400 I: 400-500 E: 380-480 5-20 0.002-0.008 5000-9000 4.6-70 5500-8470 4000-14,000 7000-14,000 200-500 240-370 200-430 0.40-2.5 M35-78 48-80 165-209 180-205 4.0-5.0 1.11-1.18 0.19-0.8 380-500 AtoHaas; Continental Acrylics; Cyro; DuPont; ICI Acrylics; Network Polymers; RTP Heat- resistant 1.6-8.0 100-165 C: 350-500 I: 400-625 E: 360-550 5-30 1.2-2.0 0.002-0.008 9300-11,500 2-10 10,000 15,000-17,000 12,000-18,000 350-650 450 450-620 150-440 350-420 0.2-0.4 M94-100 40-71 190-310 200-315 2.0-4.5 1.16-1.22 0.2-0.3 400-500 AtoHaas; Cyro; ICI Acrylics; Network Polymers; Plaskolite; RTP Sheet (Cont’d) Acrylic (Cont’d) Allyl diglycol carbonate cast sheet Thermoset 5000-6000 21,000-23,000 6000-13,000 300 300 250-330 0.2-0.4 M95-100 81-143 140-190 4.8-5.0 1.3-1.4 0.2 380 PPG Allyl 0276146_APP_C_Harper 2/24/00 4:38 PM Page C.7 C.8 Appendix C Cellulose acetate propioniate Glass- filled Thermoset C: 290-360 I: 300-350 2000-6000 1.9-10.0 0.0005-0.005 6000-11,000 3-5 25,000-35,000 9000-20,000 1400-2200 1200-1500 0.4-15.0 E80-87 10-36 330-550+ 5.0-15.0 1.70-1.98 0.12-0.35 400-450 Cosmic Plastics; Rogers Corp. ASTM test Properties method 1a. Melt flow D1238 (gm./10 min.) 1. Melting temperature, °C. T m (crystalline) T g (amorphous) 2. Processing temperature range, °F. (C = compression; T = transfer; I = injection; E = extrusion) 3. Molding pressure range, 10 3 p.s.i. 4. Compression ratio 5. Mold (linear) shrinkage, in./in. D955 6. Tensile strength at break, p.s.i. D638 b 7. Elongation at break, % D638 b 8. Tensile yield strength, p.s.i. D638 b 9. Compressive strength (rupture or D695 yield), p.s.i. 10. Flexural strength (rupture or yield), p.s.i. D790 11. Tensile modulus, 10 3 p.s.i. D638 b 12. Compressive modulus, 10 3 p.s.i. D695 13. Flexural modulus, 10 3 p.s.i. 73° F. D790 200° F. D790 250° F. D790 300° F. D790 14. Izod impact, ft lb./in. of notch D256A ( 1 / 8 -in. thick specimen) 15. Hardness Rockwell D785 Shore/Barcol D2240/ D2583 16. Coef. of linear thermal expansion, D696 10 -6 in./in./°C. 17. Deflection temperature 264 p.s.i. D648 under flexural load, °F. 66 p.s.i. D648 18. Thermal conductivity, 10 –4 cal cm./ C177 sec cm. 2 -°C. 19. Specific gravity D792 20. Water absorption ( 1 / 8 -in. 24 hr. D570 thick specimen), % Saturation D570 21. Dielectric strength ( 1 / 8 -in. D149 thick specimen), short time, v./mil Mineral- filled Thermoset C: 270-360 2500-5000 1.2-2.3 0.002-0.007 5000-8000 3-5 20,000-32,000 8500-11,000 1200-2200 1000-1400 0.3-0.8 E60-80E 10-42 320-550 7.0-25 1.65-1.85 0.2-0.5 400-450 Cosmic Plastics; Rogers Corp. Cellulose acetate butyrate Molding and extrusion compound 230 C: 260-420 I: 335-490 8-32 1.8-2.6 0.003-0.010 1900-9000 6-70 2500-7600 3000-8000 2000-16,000 1000-4000 1.0-7.8 R17-125 80-180 111-195 120-209 4-8 1.22-1.34 1.7-6.5 250-600 Albis; Eastman; Rotuba Ethyl cellulose molding compound and sheet 135 C: 250-390 I: 350-500 8-32 1.8-2.4 0.005-0.009 2000-8000 5-40 4000-12,000 0.4 R50-115 100-200 115-190 3.8-7.0 1.09-1.17 0.8-1.8 350-500 Dow Chem.; Federal Plastics; Rotuba Sheet 230 4500-8000 20-50 6000-10,000 2.0-8.5 R85-120 100-150 4-8 1.28-1.32 2.0-7.0 250-600 Rotuba Molding and extrusion compound 190 C: 265-400 I: 335-515 8-32 1.8-3.4 0.003-0.009 2000-7800 29-100 2400-7000 2900-11,400 60-215 120-350 0.5-No break R10-122 110-170 111-228 147-250 4-8 1.17-1.24 1.2-2.8 300-475 Albis; Eastman; Rotuba Physical Thermal Mechanical Processing Materials SUPPLIERS a Molding and extrusion compound 140 C: 265-390 I: 335-480 8-32 1.8-2.4 0.003-0.009 2600-8100 40-88 1600-7200 2100-7500 1800-10,100 50-200 90-300 1.0-10.9 R11-116 110-170 109-202 130-227 4-8 1.15-1.22 0.9-2.2 250-475 Albis; Eastman; Rotuba Cellulose acetate Cellulosic DAP molding compounds Allyl (Cont’d) 0276146_APP_C_Harper 2/24/00 4:38 PM Page C.8 Important Properties of Plastics and Listing of Plastic Suppliers C.9 Mineral- and glass- filled, encap- sulation Thermoset 145-155 C: 280-360 I: 290-350 T: 250-380 0.25-3.0 0.004-0.008 5000-12,500 24,000-48,000 10,000-21,800 2100 1400-2400 0.3-0.5 M115 Barcol 70-75 18-43 300-500 10-31 1.6-2.05 0.04-0.29 0.15-0.3 325-450 Amoco Electronic; Cosmic Plastics; Cytec Fiberite; Rogers Mineral- and glass- filled, high temperature Thermoset 155-195 T: 340-400 0.5-2.5 1.5-2.5 0.004-0.007 6000-15,500 30,000-48,000 10,000-21,800 2300-2400 660 2300-2400 0.4-0.45 Barcol 78 35 500 17-24 1.85-1.94 0.15-0.17 440-450 Amoco Electronic; Cosmic Plastics; Cytec Fiberite; Rogers 30-42% Cl extrusion and molding grades 125 E: 300-400 1400-3000 300-900 Shore A60-76 1.13-1.26 Dow Plastics Glass fiber- reinforced Thermoset C: 300-330 T: 280-380 1-5 3.0-7.0 0.001-0.008 5000-20,000 4 18,000-40,000 8000-30,000 3000 2000-4500 0.3-10.0 M100-112 11-50 225-500 4.0-10.0 1.6-2.0 0.04-0.20 250-400 Amoco Electronic; Cytec Fiberite Mineral- filled Thermoset C: 250-330 T: 250-380 0.1-3 2.0-3.0 0.002-0.010 4000-10,800 18,000-40,000 6000-18,000 350 650 1400-2000 0.3-0.5 M100-M112 20-60 225-500 4-35 1.6-2.1 0.03-0.20 250-420 Amoco Electronic; Cytec Fiberite Low density glass sphere- filled Thermoset C: 250-300 I: 250-300 0.1-2 3.0-7.0 0.006-0.010 2500-4000 10,000-15,000 5000-7000 500-750 0.15-0.25 200-250 4.0-6.0 0.75-1.0 0.2-1.0 380-420 Cytec Fiberite Novolak molding compounds Casting resins and compounds Glass fiber- reinforced Thermoset C: 250-330 T: 270-330 0.5-2.0 2.0 0.001 20,000-35,000 0.5-2.0 20,000-30,000 50,000-70,000 2000-4000 2000-3000 1500-2500 1200-1800 30-40 B: 55-65 12 550 1.7-1.9 0.10 1.4 Quantum Composites Bisphenol molding compounds Carbon fiber- reinforced Thermoset C: 250-330 T: 270-330 0.5-2.0 2.0 .001 40,000-50,000 0.5-2.0 30,000-40,000 75,000-95,000 10,000 5000 15-20 B: 55-65 3 550 1.4-1.5 0.10 1.6 Quantum Composites Cellulose nitrate C: 185-250 2-5 7000-8000 40-45 2100-8000 9000-11,000 190-220 5-7 R95-115 80-120 140-160 5.5 1.35-1.40 1.0-2.0 300-600 P.D. George 1a. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Sheet molding compound (SMC) Chlori- nated PE Epoxy Cellulosic (Cont’d) Unfilled Thermoset 0.001-0.010 4000-13,000 3-6 15,000-25,000 13,000-21,000 350 0.2-1.0 M80-110 45-65 115-550 4.5 1.11-1.40 0.08-0.15 300-500 Ciba Specialty Chemicals; Conap; Dow Plastics; Emerson & Cuming; Epic Resins; ITW Devcon; Shell; United Mineral Silica- filled Thermoset 0.0005-0.008 7000-13,000 1-3 15,000-35,000 8000-14,000 0.3-0.45 M85-120 20-40 160-550 10-20 1.6-2.0 0.04-0.1 300-550 Conap; Emerson & Cuming; Epic Resins; ITW Devcon 0276146_APP_C_Harper 2/24/00 4:38 PM Page C.9 C.10 Appendix C 25% glass fiber- reinforced 327 3-8 0.018-0.020 2000-2700 200-300 1000-1400 @ 1% strain 2000 200-240 190-235 2.7 Shore D60-70 77-100 8-10 2.2-2.3 320 Ausimont; DuPont; Dyneon; ICI Americas; RTP Polychloro- trifluoro- ethylene 220 C: 460-580 I: 500-600 E: 360-590 1-6 2.6 0.010-0.015 4500-6000 80-250 5300 4600-7400 7400-11,000 150-300 170-200 180-260 2.5-5 R75-112 Shore D75-80 36-70 258 4.7-5.3 2.08-2.2 0 500-600 Ciba Specialty Chemicals; Elf Atochem N.A. Granular 327 2-5 2.5-4.5 0.030-0.060 3000-5000 200-400 1700 58-80 60 80 3 Shore D50-65 70-120 115 160-250 6.0 2.14-2.20 <0.01 480 Ausimont; DuPont; Dyneon; ICI Americas 0.8-14.0 142-191 49-72 I: 365-480 E: 365-480 3-4 5405-13,655 180-330 7385-10,365 230-285 300-385 1.0-1.7 1.12-1.20 6.7-8.6 Eval Co. of America Epoxy (Cont’d) Aluminum- filled Thermoset 0.001-0.005 7000-12,000 0.5-3 15,000-33,000 8500-24,000 0.4-1.6 M55-85 5.5 190-600 15-25 1.4-1.8 0.1-4.0 Conap; Emerson & Cuming; Epic Resins; ITW Devcon Flexibilized Thermoset 0.001-0.010 2000-10,000 20-85 1000-14,000 1000-13,000 1-350 2.3-5.0 Shore D65-89 20-100 73-250 0.96-1.35 0.27-0.5 235-400 Conap; Dow Plastics; Emerson & Cuming; Epic Resins; ITW Devcon Cyclo- aliphatic Thermoset 8000-12,000 2-10 15,000-20,000 10,000-13,000 495 200-450 1.16-1.21 Ciba Specialty Chemicals; Union Carbide ASTM test Properties method 1a. Melt flow D1238 (gm./10 min.) 1. Melting temperature, °C. T m (crystalline) T g (amorphous) 2. Processing temperature range, °F. (C = compression; T = transfer; I = injection; E = extrusion) 3. Molding pressure range, 10 3 p.s.i. 4. Compression ratio 5. Mold (linear) shrinkage, in./in. D955 6. Tensile strength at break, p.s.i. D638 b 7. Elongation at break, % D638 b 8. Tensile yield strength, p.s.i. D638 b 9. Compressive strength (rupture or D695 yield), p.s.i. 10. Flexural strength (rupture or yield), p.s.i. D790 11. Tensile modulus, 10 3 p.s.i. D638 b 12. Compressive modulus, 10 3 p.s.i. D695 13. Flexural modulus, 10 3 p.s.i. 73° F. D790 200° F. D790 250° F. D790 300° F. D790 14. Izod impact, ft lb./in. of notch D256A ( 1 / 8 -in. thick specimen) 15. Hardness Rockwell D785 Shore/Barcol D2240/ D2583 16. Coef. of linear thermal expansion, D696 10 -6 in./in./°C. 17. Deflection temperature 264 p.s.i. D648 under flexural load, °F. 66 p.s.i. D648 18. Thermal conductivity, 10 –4 cal cm./ C177 sec cm. 2 -°C. 19. Specific gravity D792 20. Water absorption ( 1 / 8 -in. 24 hr. D570 thick specimen), % Saturation D570 21. Dielectric strength ( 1 / 8 -in. D149 thick specimen), short time, v./mil Casting resins and compounds (Cont’d) Ethylene vinyl alcohol Fluoroplastics Physical Thermal Mechanical Processing Materials SUPPLIERS a Polytetrafluoroethylene 0276146_APP_C_Harper 2/24/00 4:38 PM Page C.10 Important Properties of Plastics and Listing of Plastic Suppliers C.11 Filled 192 6000-16,000 75-250 300-380 0.0014-0.0017 1.38-1.72 2000-3300 *(D150-81) DuPont 25% glass fiber- reinforced 270 C: 575-625 I: 570-650 2-20 0.002-0.030 12,000 8 10,000 10,700 1200 950 450 310 200 9.0 R74 10-32 410 510 1.8 0.02 425 Ausimont; DuPont; RTP Wire and cable jacketing 168-170 –30 to –20 E: 420-525 1.10 3 0.020-0.030 7100 300-500 4460 6600-7100 7000-8600 145-190 180 145-260 7 R77 Shore D75 121-140 129-165 2.4-3.1 1.76-1.77 0.03-0.06 260-280 Ausimont; Elf Atochem N.A.; Solvay Polymers 20% milled glass fiber 262 I: 600-700 10-20 0.006-0.010 2400 5 4000 250 3.2 22 150 0.01 RTP Unfilled 275 C: 600-750 I: 625-760 5-20 2.0 0.030-0.060 2700-3100 250-330 2200 50 80-95 No break Shore D60-65 158 6.0 2.12-2.17 <0.01 500-600 DuPont EMI shielding (conductive); 30% PAN carbon fiber I: 430-500 0.001 14,000 0.8 19,800 2800 2100 1.5 318 1.74 0.12 RTP PFA fluoro- plastic 300-310 C: 625-700 I: 680-750 3-20 2.0 0.040 4000-4300 300 2100 3500 70 95-120 No break Shore D64 140-210 166 6.0 2.12-2.17 0.03 500 Ausimont; DuPont; Dyneon Molding and extrusion 141-178 –60 to –20 C: 360-550 I: 375-550 E: 375-550 2-5 3 0.020-0.035 3500-7250 12-600 2900-8250 8000-16,000 9700-13,650 200-80,000 304-420 170-120,000 2.5-80 R79-83, 85 Shore D80, 82 65-70 70-142 183-244 280-284 2.4-3.1 1.77-1.78 0.03-0.06 260-280 Ausimont; Elf Atochem N.A.; Solvay Polymers Unfilled 270 C: 575-625 I: 570-650 2-20 0.030-0.040 6500 100-400 7100 5500 120 200 80 60 20 No break R50 Shore D75 59 160 220 5.7 1.7 0.03 400 DuPont Fluoroplastics (Cont’d) Polyvinylidene fluoridePolyvinyl fluoride film Modified PE-TFE 1a. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Fluorinated ethylene propylene Unfilled 192 6000-16,000 100-250 300-380 0.0014-0.0017 1.38-1.40 2000-3300 *(D150-81) DuPont THV-200 120 E: 450 3500 600 12 44 1.95 Dyneon 0276146_APP_C_Harper 2/24/00 4:38 PM Page C.11 [...]... Dow Plastics; Federal Plastics; GE Plastics; MRC; Network Polymers; Polymers Intl.; Polymer Resources; RTP; Shuman Albis; American Polymers; Ashley Polymers; Bayer Corp.; Dow Plastics; Federal Plastics; GE Plastics; MRC; Network Polymers; Polymers Intl.; Polymer Resources; RTP; Shuman Albis; American Polymers; Ashley Polymers; Bayer Corp.; ComAlloy; DSM; Dow Plastics; Federal Plastics; Ferro; GE Plastics; ... 0.6-0.9 0.5-0.9 0.2 21 0.12-1.5 840 270-400 175 -215 @100°C 130-370 RTP; Ticona Cytec Fiberite; Patent Plastics; Perstorp; Plastics Mfg Cytec Fiberite 260-400 Cytec Fiberite Cytec Fiberite 330-375 140-400 200-360 300-380 Amoco Electronic; OxyChem; Plaslok; Plastics Eng.; Rogers Amoco Electronic; OxyChem; Plaslok; Plastics Eng.; Rogers Cytec Fiberite; OxyChem; Plastics Eng.; Quantum Composites; Resinoid;... 555-595 5 -17 5 -17 5 -17 3.0-4.0 3.0-4.0 3.0-4.0 1a 1 2 3 4 5 20x10-3 8 0.002-0.006 0.001-0.004 0.016-0.018 0.003-0.014 0.001-0.004 0.001-0.004 11,500-15,000 17, 400-20,000 22,000-23,000 4900-6300 7200-12,000 5000 13,700 18,000-19,500 2.5 4.0 2.0-3.0 1-3 150-300 4.5-45 50 2.0 1.9-2.3 17, 000 18,000 18,000-23,500 30,000 29,000-34,000 7100-8700 12,400-19,000 8500 23,900 24,000-29,800 800 1490; 170 0 3500... 22,400 27,000 11 1900 2250 2700 1250-1600 1860-3500 2170 2890 12 491 2100 2100 2850 560 1260-1600 1860-2600 2010 1960 2790 435 1400 175 0 2480 1350 1500 2100 1100 2280 1400 400-900 1950 175 0 179 0 22.4 590 1820 1910 1400 290 1300-1500 1200-1450 2 1.2 15 M102 16 18 18.5 7.9 . 390-525 8-25 1.1-2.0 0.004-0.009 5500-7500 2.2-60 5000-7200 1800-12,500 7100-13,000 300-400 200-450 310-400 3.0-9.6 R102-115 80-100 174 -220 annealed 192-225 annealed 1.03-1.06 0.20-0.45 350-500 Albis; American Polymers; Ashley Polymers; Bamberger Polymers; BASF; Bayer Corp.; Diamond Polymers; Dow Plastics; Federal Plastics; GE. American Polymers; Ashley Polymers; Bamberger Polymers; BASF; Bayer Corp.; Diamond Polymers; Dow Plastics; Federal Plastics; GE Plastics; LG Chemical; Polymer Resources; RSG Polymers; RTP; A. Schulman; Shuman Platable grade 1.1 100-110 C:. 350-500 8-25 1.1-2.0 0.005-0.008 5200-6400 6700 10,500-11,500 320-380 340-390 4.0-8.3 R103-109 47-53 190-222 annealed 215-222 annealed 1.04-1.07 420-550 American Polymers; Ashley Polymers; Bamberger Polymers; Bayer Corp.; Diamond Polymers; Dow Plastics; Federal Plastics; GE Plastics; LG Chemical; RSG Polymers; A. Schulman Transparent 120 455-500 0.009-0.067 5000 20 7000 10,000 290 1.5-2.0 R94 60-130 194 207 1.08 0.35 BASF; Bayer