Handbook of Materials for Product Design Part 18 ppsx

Index terms Links Ceramics (Cont.) beryllium oxide (beryllia) 7.41 boron nitride 7.5 7.46 breakdown voltage 7.24 camber 7.6 7.8 cermet 7.29 chemical vapor deposition 7.5 coefficient of thermal endurance 7.21 composite 7.5 composite materials 7.49 aluminum nitride 7.53 aluminum silicon carbide 7.55 ceramic-ceramic 7.52 ceramic-glass 7.52 diamond 7.56 low temperature cofired 7.53 metal matrix composite 7.55 metal-ceramic 7.55 organic-ceramic/glass 7.51 organic-organic 7.51 composites 7.3 compressive strength 7.18 conductivity 7.22 conductor materials bowing 7.33 devitrifying 7.33 nitrogen fireable 7.32 recrystallizable 7.33 warpage 7.33 covalent bonding 7.2 current density 7.22 diamond 7.44 dielectric constant 7.46 dielectric materials 7.27 dielectric properties 7.25 drift velocity 7.23 electric field 7.22 electrical properties 7.22 extrusion 7.5 fabrication 7.3 forming 7.57 green state 7.3 heat capacity 7.13 high temperature cofired 7.52 Hooke’s law 7.15 ionic bonding 7.1 Index terms Links Ceramics (Cont.) isostatic powder pressing 7.5 Knoop hardness 7.20 melting point 7.1 metallization 7.29 active metal brazing copper technology 7.40 adhesion 7.35 direct bond copper 7.38 direct current triode sputtering 7.35 electron-beam heating 7.36 electroplating 7.34 7.37 evaporation 7.34 7.37 gold 7.34 Photoetching 7.34 7.37 photolithographic 7.34 plated copper technology 7.39 resistance heating 7.36 silver 7.34 sputter etching 7.37 sputtering 7.34 7.37 microcracks 7.18 modulus of elasticity 7.15 modulus of rupture 7.16 organic binder 7.3 plain strain fracture toughness 7.19 polarization 7.26 polishing 7.59 powder pressing 7.5 power pressing 7.4 resistivity 7.22 roll compaction 7.4 rule of mixtures 7.10 shrinkage 7.5 silicon carbide 7.47 sintered 7.5 slurry 7.3 specific heat 7.12 stoichiometry 7.40 strain 7.15 substrate materials 7.40 surface roughness 7.6 tantalum nitride 7.8 tape casting 7.4 temperature coefficient of expansion 7.13 7.43 anisotropic 7.14 Index terms Links Ceramics (Cont.) isotropic 7.14 tensile strength 7.18 thermal conductivity 7.9 7.43 7.46 thermal management 7.3 thermal shock 7.20 waviness 7.8 Cermet 7.29 active element 7.30 adhesion element 7.30 agglomeration 7.32 composition 7.29 organic binder 7.32 solvent or thinner 7.32 Chalcogen elements 8.36 Chemical vapor deposition 7.5 fiber optics 8.168 Chiorosulfonated polyethylene, see Synthetic rubbers, CSM Chlorotrifluoroethylene properties 4.49 Chromates 9.6 Chromium black chromium 10.43 chromic oxide 10.35 chromising 10.36 chromium nitride 10.42 chromous chloride 10.42 coatings 10.35 crack-controlled 10.37 decorative 10.35 10.38 diffusion 10.36 duplex plating 10.38 electroplating 10.36 engineering types 10.35 flame spray 10.36 fume suppressants 10.37 functional 10.40 hard 10.35 10.40 hydrogen embrittlement 10.41 industrial 10.35 10.40 iron contamination 10.41 mist suppressants 10.39 mixed catalyst 10.38 10.40 multiplayer 10.38 Index terms Links Chromium (Cont.) multilayer coatings 10.42 nonfluoride catalyst 10.41 pulsed current 10.38 self-regulating mixed catalyst 10.38 thermal spraying 10.43 tin as replacement 10.62 trivalent 10.38 10.41 10.43 vacuum deposition 10.42 vapor deposition 10.36 Clad coatings, aluminum (alloy) 10.5 Clean Air Act of 1970 9.5 Coatings acrylic lacquers 9.22 air drying 9.5 9.55 airless spray 9.50 aluminum 10.5 anodizing 2.168 application methods 9.41 baking 9.5 9.55 brass 10.50 bronze 10.52 cadmium 10.27 cadmium, alternatives to 10.35 chlorinated rubber 9.36 chromium 10.35 color changes 9.54 complex-shaped products 9.52 compliance 9.3 9.59 copper 10.44 copper alloy 10.50 electrical properties 9.18 electroplating 2.173 force drying 9.55 government regulations 9.59 heavy coats 9.52 lacquers 9.31 nylon 9.39 organisols 9.33 overspray reclamation 9.53 paint 2.172 performance properties 9.22 9.58 physical states 9.12 plastisols 9.33 powder 9.2 9.51 pretreatment 9.4 Index terms Links Coatings (Cont.) primers 9.12 resin types 9.12 resinous 2.172 runs and sags 9.45 service conditions 9.12 silver 10.63 spray pattern 9.50 surface preparation 9.6 testing 13.2 thermosetting acrylics 9.22 tin and tin alloy 10.54 transfer efficiency 9.2 urethane-modified acrylics 9.33 vitreous 2.172 wire enamels 9.40 Coefficient of thermal endurance 7.21 Coefficient of thermal expansion 5.79 copper 2.41 magnesium 2.41 stainless steel 2.41 steel 2.41 Cold extrusions 2.115 Collins Arnold 6.2 Color code, wrought aluminum alloys 2.8 2.13 Commercially pure aluminum 2.6 Compliance coatings 9.3 Composites abrasive jet 5.75 advantages and disadvantages 5.5 CNC filament winding machines 5.48 commodity 5.1 common hazards 5.106 common reinforcement configuration 5.49 compacting 5.58 component design phase 5.40 curing 5.57 damage tolerance 5.85 design allowables 5.38 design needs 5.40 drilling 5.74 effects of absorbed moisture 5.97 environmental effects 5.96 environmental effects on 5.99 fabric vs. tape reinforcement 5.52 failure 5.35 Index terms Links Composites (Cont.) failure theories 5.37 5.77 gel period 5.57 grinding 5.75 high production rates 5.73 in-process monitoring 5.102 laminae 5.2 laminate design 5.40 5.78 laser cutting 5.75 layup technique 5.52 5.54 low-viscosity phase 5.57 machining parameters 5.76 machining techniques 5.73 manufacturing facilities 5.47 manufacturing methods 5.40 manufacturing process 5.48 manufacturing process limitations 5.48 manufacturing routes 5.59 material and configuration 5.48 matrix 5.1 mechanics of 5.76 melt viscosity 5.57 modern structural 5.1 orthotropic fibers 5.1 part configuration 5.40 product verification 5.102 reasons for using 5.4 repair techniques 5.92 repairs 5.88 resin transfer molding 5.57 safety issues 5.103 sawing parameters 5.76 short fiber 5.73 statistical fracture theory 5.36 surface preparation 5.91 synergistic effect between fiber and matrix 5.36 test methods 5.101 5.104 testing 5.98 tooling 5.48 tooling materials and options 5.50 typical cure schedule 5.58 unidirectional boron/epoxy 5.30 unidirectional aramid/epoxy 5.27 unidirectional glass/epoxy 5.26 Index terms Links Composites (Cont.) unidirectional graphite/epoxy 5.16 void limit 5.57 water jet 5.75 wet process hand-layup technique 5.49 Composites Materials Handbook, Mil-17 5.38 Composites, defined 7.3 Computer analysis matrix multiplications 5.34 transformations 5.34 Confidence level 5.38 Constant amplitude fatigue limit 2.91 Control Technique Guidelines 9.3 COPE, see Thermoplastic elastomers copolymers Copper acid copper 10.45 active metal braze 7.29 alkaline cyanide plating 10.46 alloyed with aluminum 2.9 aluminum coatings on 10.6 autocatalytic 10.48 benzotriazole 10.44 brass alloy 10.51 cladding 10.44 10.50 coatings 10.44 conversion coatings 10.44 copper-nickel (cupronickel) alloys 10.54 copper-tin (bronze) 10.52 copper-zinc (brass) 10.50 10.52 corrosion 2.95 effect on corrosion resistance 2.92 electrodeposition 10.44 electroforming 10.46 electroless 10.48 flame-spray 10.45 fluoborates 10.46 high-temperature diffusion 10.51 mechanical bonding 10.49 mechanical keying 10.53 metallization of ceramics metal-sprayed 10.53 napped anode bags 10.46 periodic reverse plating 10.47 10.66 plating on ceramics 7.29 pyrophosphate 10.47 Index terms Links Copper (Cont.) recycling, see Recycling solderability 10.1 sprayed 10.50 surface preparation 9.8 surface treatment 12.50 Copper alloy coatings 10.50 Corrosion, see also Galvanic corrosion acetic acid 2.107 ammonium nitrate 2.107 atmospheric 2.103 cadmium coatings and 10.28 copper 2.95 deposition 2.95 exfoliation 2.102 galvanic 2.93 gasoline tank trucks 2.107 heavy metals 2.95 high-purity water 2.104 hydrogen peroxide 2.107 in waters 2.104 inhibitors 2.107 mercury 2.95 natural fresh waters 2.104 nitric acid 2.107 pitting 2.95 products, cadmium 10.35 sacrificial 10.29 seawater 2.104 soils 2.104 solder 2.157 stress cracking 2.95 titanium 3.28 urea 2.107 Corrosion resistance 2.92 epoxy 9.30 marine applications 2.92 testing 13.10 Corrugated pipe 2.105 Covalent bonding, ceramics 7.2 Creep 2.84 Cryogenic temperatures, aluminum 2.3 CTFE, see Chlorotrifluoroethylene Cyanate ester 5.19 Index terms Links D D 1.2 Structural Welding Code—Aluminum 2.139 2.142 Damage tolerance, composites 5.85 Degreasing 2.166 Density common aluminum alloys 2.27 magnesium 2.27 steel 2.27 titanium 2.27 wrought aluminum alloys 2.40 Deposition corrosion 2.95 Diallyl phthalate 4.19 properties 4.19 Diamond 7.1 7.3 7.44 Die forgings 2.121 Dielectric materials, categories 7.27 Differential scanning calorimetry 13.26 Dimensional tolerances, extrusions 2.114 Dip coating 9.45 Discontinuous carbon/graphite fibers 5.73 Dissipation factor 7.28 Drape 5.57 Drawing 2.134 Drawn tube 2.26 2.120 seamless 2.120 Duct sheet 2.111 Ductility 2.87 Duralumin 2.7 Dymalloy 7.3 7.56 Dynamic mechanical analysis 13.29 E E-CFTE, see Ethylene-chlorotrifluoroethylene Edge cap reinforcement 5.87 Effect on modulus of elasticity lithium 2.86 magnesium 2.86 Elastomers, see Thermoplastic elastomers Elastomers as adhesives, see Adhesives Electrical conductivity 2.41 aluminum 2.3 Electrical conductors aluminum 2.123 aluminum conductor, steel reinforced 2.123 Electrocoating 9.48 Electrode potential 5.83 Index terms Links Electron beam curing 9.57 Electrophoretic additions, to silver 10.63 Electroplating 2.173 surface preparations 2.174 zincating 2.174 Electrostatic attraction 9.50 Elevated temperatures, aluminum 2.9 Elongation 2.59 2.87 Embossing 2.25 2.109 Endurance limits 2.89 Environmental Protection Agency 9.2 waste categories 14.6 Epichiorohydrin, see Synthetic rubbers, ECH, ECO Epoxy 5.19 12.63 12.71 applications 4.24 coefficient of linear thermal expansion 4.24 corrosion resistance 9.30 curing 4.22 cycloaliphatics 4.21 discoloration 9.30 hybrids 12.71 12.73 molds 4.25 novolacs 4.21 resin selection factors 5.20 thermal properties 4.21 two-component 9.30 types 4.20 weight loss 4.24 Ethyl cellulose, see Cellulosics Ethylene propylene diene monomer, see Synthetic rubbers, EPDM Ethylene propylene monomer, EPM Ethylene-chlorotrifluoroethylene properties 4.49 Ethylene-tetrafluoroethylene copolymer properties 4.47 Exempt solvents 9.2 Exfoliation corrosion 2.102 magnesium 2.102 Experimental alloys 2.8 Extrusion 7.5 aluminum 2.3 2.9 Extrusions circumscribing circle size 2.112 cold 2.115 [...]... Light-polarizing materials Lithium effect on modulus of elasticity Lockbolts Loss tangent Lubricants forming M Machining chemical milling cutting gouging grinding mechanical routing sawing shearing Macrocracking Magnesium alloyed with aluminum effect on modulus of elasticity in laminates stress corrosion cracking surface treatment Magnesium silicide Manganese alloyed with aluminum Manufacturing facilities for composites... process Metering pumps Micromechanical analysis Micromechanics Midplane symmetry MIL -Handbook- 5 MIL -Handbook- 17B MIL-STD-810 Modulus of elasticity steel Modulus of rigidity Moisture vapor transmission Moore, R R Mote, S C MPR, see Melt processable rubber N Nails National Electrical Manufacturer’s Association National variations of alloys Natta Giulio Natural aging Natural rubber friction heat and oil resistance... collection for compatibilization composite materials composting construction and demolition debris containers and packaging copper curbside collection deposit programs deposit systems drop-off centers drop-off programs Duales System Deutschland durable goods Links 9.6 9.6 9.6 6.1 2.112 5.69 5.68 5.68 6.13 8.136 5.31 5.33 2.17 2.86 2.4 14.25 14.19 14.16 14.16 14.84 14.20 14.3 14.28 14.2 14.78 14 .18 14.93... fusion Flame hydrolysis Flat rolled products Fluorinated ethylene propylene, properties Fluorocarbons Fluoroelastomers, see Synthetic rubbers, FKM Fluorophosphates Foam, aluminum Foil embossing finishes Force drying Forgings aerospace alloys automotive blocker-type can closed die conventional extruded finish only hand no-draft open die precision rolled ring tube Forming aerospace drawing high energy... nodular cast phase changes phase diagram white cast Isostatic powder pressing J Joint design Joints bolted or bonded design eccentricity recommended fastener spacings and edge margins short bonded slip critical K Karl Joseph Bayer Kevlar specific tensile strength Knoop hardness Kroll process L Lamina properties Laminate design balanced construction free-edge effect interlaminar normal stresses ply orientations... Plastics (Cont.) nature of painted painting plating on polymerization processes blow molding calendering casting centrifugal casting coating cold forming compression molding contact molding encapsulating encapsulation extrusion fabrication filament winding impregnating injection molding laminating lamination lay-up machining matched-die molding matched-metal-die molding potting pressure forming pultrusion... lamination lay-up machining matched-die molding matched-metal-die molding potting pressure forming pultrusion rotational casting rotational molding slush molding spray-up thermoforming thermoset injection molding transfer molding vacuum forming vacuum-bag molding wet lay-up processing compression molding Links 4.6 4.72 4.2 4.79 4.8 4.12 4.12 4.12 4.31 4.75 4.12 4.11 4.14 4.24 4.31 4.13 4.11 4.13 4.24 4.13... terms Plastics (Cont.) extrusion injection properties selection assembly requirements electrical requirements environmental limitations final flame retardants materials requirements mechanical requirements misc ASTM tests physical limitations product design checklist resin candidates shapes sheet solvent effects on structures surface preparation tape terminology testing compressive strength falling dart... Powder pressing Precursor Prepreg advantages Press-brake forming Pretreatment plastic steel Links 4.70 4.70 4.71 4.71 4.70 4.34 4.64 4.64 4.65 4.73 4.71 4.72 4.74 4.73 9.31 9.33 4.50 4.50 2.128 9.2 7.4 5.8 5.22 5.22 2.130 9.4 9.10 9.9 4.66 Index terms Pretreatments chromates oxides phosphates Priestly, Joseph Profiles Pultrusion carbon/graphite-reinforced drive shaft induction microwave Pusey and Jones... 8.123 8.38 8.37 8.69 8.3 8.3 8.67 8.67 8.131 13.34 8.27 8.47 8.154 8.29 8.63 8.160 8.78 Index terms Glasses (Cont.) stress profiles stresses in temper standards tempering practices ultra-low-expansion viscosity ranges Glassy metals Graphitization Gray, Harold Guidelines for the Use of Aluminum with Food and Chemicals H Hall-Héroult process Hard alloys extrusions Hardness steel Heat affected zone (welding) . common reinforcement configuration 5.49 compacting 5.58 component design phase 5.40 curing 5.57 damage tolerance 5.85 design allowables 5.38 design needs 5.40 drilling 5.74 effects of absorbed. 5.48 matrix 5.1 mechanics of 5.76 melt viscosity 5.57 modern structural 5.1 orthotropic fibers 5.1 part configuration 5.40 product verification 5.102 reasons for using 5.4 repair techniques. Micromechanics 5.33 Midplane symmetry 5.80 MIL -Handbook- 5 5.36 MIL -Handbook- 17B 5.38 MIL-STD-810 5.96 Modulus of elasticity 2.41 2.84 steel 2.86 Modulus of rigidity 2.41 2.84 2.86 Moisture vapor